FormNo.3357-968RevD
Z589ZMaster
®
witha60inor72in
TURBOFORCE
®
SideDischarge
Mower
ModelNo.74253—SerialNo.270000101andUp
ModelNo.74254—SerialNo.270000101andUp
Registeratwww.Toro.com.OriginalInstructions(EN)
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisincorporated
withthemuferassembly.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:Thisengineisequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,
orgrass-coveredlandwithoutasparkarrester
mufermaintainedinworkingorder,ortheengine
constricted,equipped,andmaintainedforthe
preventionofre.Otherstatesorfederalareasmay
havesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
Engine Owner’ s Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
SlopeChart..........................................................6
SafetyandInstructionalDecals.............................7
ProductOverview......................................................12
Controls.............................................................13
Operation...................................................................14
AddingFuel.......................................................14
CheckingtheEngineOilLevel............................15
SwitchingtheFuelTanks....................................15
©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
UsingtheRolloverProtectionSystem
(ROPS)..........................................................15
ThinkSafetyFirst...............................................16
OperatingtheParkingBrake...............................17
StartingandStoppingtheEngine........................18
OperatingthePowerTakeOff(PTO).................19
TheSafetyInterlockSystem................................19
DrivingForwardorBackward.............................20
StoppingtheMachine.........................................20
AdjustingtheHeight-of-Cut...............................21
AdjustingtheAnti-ScalpRollers.........................21
AdjustingtheFlowBafe...................................22
PositioningtheFlowBafe.................................22
PositioningtheSeat............................................23
UnlatchingtheSeat.............................................23
PushingtheMachinebyHand.............................23
UsingtheSideDischarge....................................24
BreakingInaNewMachine................................24
TransportingMachines.......................................24
LoadingMachines..............................................25
OperatingTips...................................................25
Maintenance...............................................................27
RecommendedMaintenanceSchedule(s)................27
Lubrication.............................................................28
GreasingandLubrication...................................28
GreasingtheMowerDeckandBelt
Idlers..............................................................28
EngineMaintenance...............................................30
ServicingtheAirCleaner....................................30
ServicingtheEngineOil.....................................30
ServicingtheSparkPlug.....................................32
FuelSystemMaintenance.......................................34
ServicingtheElectronicFuelInjection
System............................................................34
ServicingtheFuelFilters....................................34
ServicingtheFuelTank......................................34
ElectricalSystemMaintenance................................35
ServicingtheBattery...........................................35
ServicingtheFuses.............................................36
DriveSystemMaintenance.....................................37
AdjustingtheTracking........................................37
CheckingtheTirePressure.................................38
CheckingtheWheelHubSlottedNut..................38
AdjustingtheCasterPivotBearing......................38
ServicingtheGearBox.......................................39
CoolingSystemMaintenance..................................40
ServicingtheCoolingSystem..............................40
BrakeMaintenance.................................................41
AdjustingtheParkingBrake................................41
BeltMaintenance....................................................42
InspectingtheBelts............................................42
ReplacingtheMowerBeltfor60inMower
Decks.............................................................42
ReplacingtheMowerBeltfor72inMower
Decks.............................................................42
AdjustingtheMowerBeltTensionfor72inch
MowerDecks.................................................43
ReplacingthePTODriveBelt.............................44
ReplacingthePumpDriveBelt...........................44
ControlsSystemMaintenance.................................45
AdjustingtheControlHandleNeutral
Position..........................................................45
HydraulicSystemMaintenance...............................46
ServicingtheHydraulicSystem...........................46
SettingtheHydraulicPumpNeutral
Position..........................................................48
MowerDeckMaintenance......................................50
LevelingtheMoweratThreePositions................50
ServicingtheCuttingBlades...............................52
ReplacingtheGrassDeector.............................54
Cleaning.................................................................55
CleaningUndertheMower.................................55
WasteDisposal...................................................55
Storage.......................................................................56
CleaningandStorage..........................................56
Troubleshooting.........................................................57
Schematics.................................................................59
3
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-“personal
safetyinstruction."Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass
or,whenequippedwithagrassbagger,forcatching
cutgrass.Anyuseforpurposesotherthanthesecould
provedangeroustouserandbystanders.
SafeOperatingPractices
ThefollowinginstructionsarefromANSIstandard
B71.4-2004.
Training
•ReadtheOperator’sManualandothertraining
material.Iftheoperator(s)ormechanic(s)cannot
readEnglishitistheowner’sresponsibilitytoexplain
thismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmayrestrict
theageoftheoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glassesandhearingprotection.Longhair,loose
clothingorjewelrymaygettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeused
andremoveallobjectssuchasrocks,toysandwire
whichcanbethrownbythemachine.
•Useextracarewhenhandlinggasolineandother
fuels.Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverrefuelordrainthemachineindoors.
–Neverremovegascaporaddfuelwithengine
running.Allowenginetocoolbeforerefueling.
Donotsmoke.
•Checkthatoperator’spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholes
andhiddenhazards.
•Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingengine.Starttheengineonly
fromtheoperator’sposition.Useseatbelts.
•Neverraisemowerwiththebladesrunning.
•NeveroperatewithoutthePTOshield,orother
guardssecurelyinplace.Besureallinterlocksare
attached,adjustedproperly,andfunctioningproperly.
•Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Stoponlevelground,lowerimplements,disengage
drives,engageparkingbrake,shutoffenginebefore
leavingtheoperator’spositionforanyreason
includingemptyingthecatchersoruncloggingthe
chute.
•Stopequipmentandinspectbladesafterstriking
objectsorifanabnormalvibrationoccurs.Make
necessaryrepairsbeforeresumingoperations.
•Keephandsandfeetawayfromthecuttingunits.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
•Slowdownandusecautionwhencrossingroadsand
sidewalks.Stopbladesifnotmowing.
•Beawareofthemowerdischargedirectionanddo
notpointitatanyone.
•Donotoperatethemowerundertheinuenceof
alcoholordrugs.
4
•Useextremecarewhenloadingorunloadingthe
machineintoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
SlopeOperation
•Donotmowslopesgreaterthan15degrees.
•Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death
ordrowning.
•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
•Donotmakesuddenturnsorrapidspeedchanges.
•Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
•Reducespeedanduseextremecautiononslopes.
•Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromthemowingarea.Tallgrasscanhide
obstacles.
•Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
•Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
•Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.
•Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagethebladesand
proceedslowlyofftheslope.
•Followthemanufacturer’srecommendationsfor
wheelweightsorcounterweightstoimprovestability.
•Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
UsingtheRolloverProtectionSystem
(ROPS)
•Keeptherollbarintheraisedandlockedposition
andusetheseatbeltwhenoperatingthemachine.
•Becertainthattheseatbeltcanbereleasedquickly
intheeventofanemergency.
•Beawarethereisnorolloverprotectionwhenthe
rollbarisdown.
•Checktheareatobemowedandneverfoldthe
ROPSinareaswherethereareslopes,dropoffsor
water.
•Lowertherollbaronlywhenabsolutelynecessary.
Donotweartheseatbeltwiththerollbarfolded
down.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)beforedriving
underanyobjectsanddonotcontactthem.
Maintenanceandstorage
•Disengagedrives,lowerimplement,setparking
brake,stopengineandremovekeyordisconnect
sparkplugwire.Waitforallmovementtostop
beforeadjusting,cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunits,drives,
mufers,andenginetohelppreventres.Cleanup
oilorfuelspillage.
•Letenginecoolbeforestoringanddonotstorenear
ame.
•Shutofffuelwhilestoringortransporting.Donot
storefuelnearamesordrainindoors.
•Parkmachineonlevelground.Neverallowuntrained
personneltoservicemachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatteryorremovesparkplugwirebefore
makinganyrepairs.Disconnectthenegativeterminal
rstandthepositivelast.Reconnectpositiverst
andnegativelast.
•Usecarewhencheckingblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.
Onlyreplaceblades.Neverstraightenorweldthem.
•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.Wear
protectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.
5
SlopeChart
6
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
1-403005
1-523552
1-643253
54-9220
58-6520
1.Grease
66-1340
65-2690
68-8340
98-4387
1.Warning—wearhearingprotection.
7
98-5954
105-7798
107-1613
107-1857
107-1860
107-1861
107-1864
8
107-2102
107-2112
107-2114
107-2449
108-5981
110-2067
9
110-2068
1.ReadtheOperator’sManual.
110-3851
1.Removetheignitionkeyandreadtheinstructionsbefore
servicingorperformingmaintenance.
110-3852
1.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Continuoustonesignals
theuserthatengineis
overheating.
110-3853
1.Cutting/dismemberment
hazard,fanand
entanglementhazard,
belt.
2.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
110-5772
1.Engine—stop
5.Continuousvariable
setting
2.Engine—run
6.Slow
3.Engine—start
7.Powertake-off(PTO)
4.Fast
110-5794
110-5796
10
110-6220
110-6221
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
106-7492
11
106-9989
107-9309
1.Warning—readtheOperator’sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator’sManual.
110-0819
ProductOverview
12
Figure3
1.Liftassistlever6.Controls
2.Height-of-cutlever7.Fuelcap(bothsides)
3.Motioncontrollevers8.Parkingbrakelever
4.Rollbar
9.Casterwheel
5.Seatbelt
10.Mowerdeck
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine(Figure3andFigure4).
Figure4
1.Fueltankcap
5.PTOSwitch
2.Malfunctionindicatorlight
(MIL)
6.Hourmeter
3.EngineTemperaturelight7.Ignitionswitch
4.Throttlecontrol
HourMeter
Thehourmeterrecordsthenumberofhourstheengine
hasoperated.Itoperateswhentheengineisrunning.
Usethesetimesforschedulingregularmaintenance
(Figure4).
TemperatureLight
Thetemperaturelightcomesonwhentheengineisover
heating(Figure4).
AudibleAlarm
Thismachinehasanaudiblealarmthatalertstheuser
toturnofftheengineorenginedamagecanoccurfrom
overheating.RefertoServicingtheCoolingSystemin
CoolingSystemMaintenance,page40.
FuelSelectorValve
Thefuelselectorvalveislocatedundertheleftsideof
theseat(Figure5).
Closethefuelselectorvalvewhentransportingor
storingmower.
Movetheselectorvalvetothelefthand(LH)or
righthand(RH)positionforoperation.
MalfunctionIndicatorLight
Theelectroniccontrolunit(ECU)continuously
monitorstheoperationofthefuelsystem.
Ifthemalfunctionindicatorlight(MIL)illuminates,
duringoperation,theelectroniccontrolunit(ECU)has
detectedaproblemorfaultinthedirectfuelinjection
(DFI)system.
OncetheMILilluminates,initialtroubleshooting
checksshouldbemade.RefertotheMILsectionunder
Toubleshooting.
Ifthesechecksdonotcorrecttheproblem,further
diagnosisandservicingbyanAuthorizedServiceDealer
isnecessary.
13
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
Useunleadedregulargasolinesuitableforautomotive
use(85pumpoctaneminimum).Leadedregular
gasolinemaybeusedifunleadedregularisnotavailable.
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10%ethanolbecausethefuelsystemcouldbe
damaged.Donotmixoilwithgasoline.
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupany
gasolinethatspills.
•Neverllthefueltankinsideanenclosed
trailer.
•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4
to1/2inch(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsgasolinetoexpand.
•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyaspark.
•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Never
buymorethana30-daysupplyofgasoline.
•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethegasolinevapors.Are
orexplosionfromgasolinecanburnyouand
othersandcandamageproperty.
•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebeforelling.
•Donotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowtheloss
ofanystaticcharge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatall
timesuntilfuelingiscomplete.
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporscancauseserious
injuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgastankor
conditioneropening.
•Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
•Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthatthe
fueltankbedrained.
•Cleanstheenginewhileitruns
•Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
14
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,usefuel
stabilizeratalltimes.
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundeachfueltankcapandremovethecap.
3.Addunleadedregulargasolinetobothfueltanks,
untilthelevelis1/4to1/2inch(6mmto13mm)
belowthebottomofthellerneck.
Thisspaceinthetankallowsgasolinetoexpand.
Donotllthefueltankscompletelyfull.
4.Installfueltankcapssecurely.
5.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
OilLevelinEngineMaintenance,page30
SwitchingtheFuelTanks
Important:Donotrunthemachineoutoffuel.
Thefuelselectorvalveislocatedundertheleftsideof
theseat.Unlatchtheseatandraiseittoaccessthevalve.
Theunithastwofueltanks.Onetankisontheleft
sideandoneontherightside.Eachtankconnectsto
thefuelselectorvalve.Fromthereacommonfuelline
leadstotheengine(Figure5).
Tousetheleftsidefueltankrotatethefuelselector
valvetotheLH,lefthandlocation.Tousetheright
sidefueltankrotatethefuelselectorvalvetotheRH,
righthandlocation(Figure5).
Closethefuelselectorvalvebeforetransportingor
storingmachine.
Figure5
1.Hydraulictank2.Fuelselectorvalve
UsingtheRolloverProtection
System(ROPS)
Toavoidinjuryordeathfromrollover:keepthe
rollbarintheraisedlockedpositionanduse
theseatbelt.
Ensurethattherearpartoftheseatissecured
withtheseatlatch.
Thereisnorolloverprotectionwhentherollbar
isinthedownposition.
•Lowertherollbaronlywhenabsolutely
necessary.
•Donotweartheseatbeltwhentherollbaris
inthedownposition.
•Driveslowlyandcarefully.
•Raisetherollbarassoonasclearance
permits.
•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontact
them.
15
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Removethehairpincotterpinsandremovethetwo
pins(Figure7).
2.Lowerthetherollbartothedownposition.There
aretwodownpositions.SeeFigure6forthe
positions.
3.Installthetwopinsandsecurethemwiththe
hairpincotterpins(Figure7).
Figure6
1.Fulldownposition2.Downpositionwithbagger
installed
Important:Ensurethattherearpartofthe
seatissecuredwiththeseatlatch.
4.Toraisetherollbar,removethehairpincotterpins
andremovethetwopins(Figure7).
5.Raisetherollbartotheuprightpositionandinstall
thetwopinsandsecurethemwiththehairpincotter
pins(Figure7).
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
G004955
1
2
3
4
Figure7
1.Rollbar3.Pin
2.Raisedposition4.Hairpincotterpin
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
16
Operatingonwetgrassorsteepslopescan
causeslidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Thereisnorolloverprotectionwhentheroll
barisdown.
Alwayskeeptherollbarintheraisedandlocked
positionandusetheseatbelt.
Readandfollowtherolloverprotection
instructionsandwarnings.
Toavoidlossofcontrolandpossibilityof
rollover:
•Donotoperateneardrop-offsornearwater.
•Donotoperateonslopesgreaterthan
15degrees.
•Reducespeedanduseextremecautionon
slopes.
•Avoidsuddenturnsorrapidspeedchanges.
Figure8
1.SafeZone-usethe
ZMasterhereonslopes
lessthan15degreesor
atareas.
3.Water
2.Usewalkbehindmower
and/orhandtrimmernear
drop-offsandwater.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperatorsearandcancause
hearinglossthroughextendedperiodsof
exposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,feetand
headisrecommended.
Figure9
1.Warning—wearhearingprotection
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe
machineorleaveitunattended.
SettingtheParkingBrake
1.Movethemotioncontrollevers(Figure15)outto
theneutrallockposition.
2.Pullupandbackontheparkingbrakelevertoset
theparkingbrake(Figure10).Theparkingbrake
levershouldstayrmlyintheengagedposition.
Parkingbrakemaynotholdmachineparked
onaslopeandcouldcausepersonalinjuryor
propertydamage.
Donotparkonslopesunlesswheelsare
chockedorblocked
ReleasingtheParkingBrake
Pushforwardanddownontheparkingbrakelever
toreleasetheparkingbrake(Figure10).Theparking
brakeisdisengagedandtheleverwillrestagainstthe
brakestop.
17
Figure10
1.Parkingbrake-ON3.BrakeStop
2.Parkingbrake-OFF
StartingandStoppingthe
Engine
StartingtheEngine
Note:Thismachinedoesnothaveamanualchoke.
Thismachineisequippedwithandirectfuelinjection
(DFI)system.
1.RaisetheROPSupandlockintoplace,sitonthe
seatandfastentheseatbelt.
2.Movethemotioncontrolstoneutrallocked
position.
3.Settheparkingbrake;refertoSettingtheParking
Brake.
4.MovethePTO(powertakeoff)switchtotheOff
position(Figure11).
Figure11
1.PTO—on2.PTO—off
5.MovethethrottlecontrolmidwaybetweentheSlow
andFastpositions(Figure12).
Figure12
1.Throttle—fast
2.Throttle—slow
6.TurntheignitionkeytotheStartposition
(Figure13).Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails
tostartallowa15secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthe
fuelsystemhasbeenwithoutfuelcompletely.
Figure13
1.Off3.Start
2.Run
StoppingtheEngine
1.PushthePTOtotheOffposition(Figure11).
2.MovethethrottlelevermidwaybetweentheSlow
andFastpositions(Figure12).
3.Lettheengineidlefor60seconds.
4.TurntheignitionkeytotheOffpositionand
removethekey(Figure13).
5.Closethefuelshutoffvalvebeforetransporting
orstoringthemachine.RefertoFuelSystem
Maintenance,page34.
18
Important:Makesurethatthefuelshutoff
valveisclosedbeforetransportingorstoring
themachine,asfuelleakagemayoccur.Setthe
parkingbrakebeforetransporting.Makesure
toremovethekeyasthefuelpumpmayrun
andcausethebatterytolosecharge.
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileit
isunattended.
Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.
OperatingthePowerTakeOff
(PTO)
Thepowertakeoff(PTO)switchstartsandstopsthe
mowerbladesandanypoweredattachments.
EngagingthePTO
1.Iftheengineiscold,allowtheenginetowarmup5
to10minutesbeforeengagingthePTO.
2.Whileseatedintheseat,releasethepressureonthe
tractioncontrolleversandplaceinneutral.
3.Placethethrottleinthefastposition.
Note:EngagingthePTOwiththethrottleatthe
halforlesspositionwillcauseexcessiveweartothe
drivebelts.
4.Pulloutonthepowertakeoff(PTO)switchto
engageit(Figure14).
Figure14
1.PTO-On2.PTO-Off
DisengagingthePTO
Todisengage,pushthePTOswitchtotheoffposition
(Figure14).
TheSafetyInterlockSystem
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
•Donottamperwiththeinterlockswitches.
•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
•Youaresittingontheseat.
•Theparkingbrakeisengaged.
•Thepowertakeoff(PTO)isdisengaged.
•Themotioncontrolleversareintheneutrallocked
position
Thesafetyinterlocksystemalsoisdesignedtostopthe
enginewhenthetractioncontrolsaremovedfromthe
lockedpositionwiththeparkingbrakeengagedorif
yourisefromtheseatwhenthePTOisengaged.
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow ,haveanAuthorizedService
Dealerrepairthesafetysystemimmediately.
1.Sittingontheseat,engagetheparkingbrakeand
movethePTOtoon.Trystartingtheengine;the
engineshouldnotcrank.
2.Sittingontheseat,engagetheparkingbrakeand
movethePTOtooff.Moveeithermotioncontrol
lever(outofneutrallockedposition).Trystarting
theengine;theengineshouldnotcrank.Repeatfor
othercontrollever.
3.Sittingontheseat,engagetheparkingbrake,
movethePTOswitchtooffandmovethemotion
controlleverstoneutrallockposition.Nowstart
19
theengine.Whiletheengineisrunning,release
theparkingbrake,engagethePTOandriseslightly
fromtheseat;theengineshouldstop.
4.Sittingontheseat,engagetheparkingbrake,move
thePTOswitchtooffandmovethemotioncontrol
leverstoneutrallockposition.Nowstarttheengine.
Whiletheengineisrunning,centereithermotion
controlandmove(forwardorreverse);theengine
shouldstop.Repeatforothermotioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,
movethePTOswitchtooffandmovethemotion
controlleverstoneutrallockposition.Trystarting
theengine;theengineshouldnotcrank.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolinthefastpositionforbest
performance.Alwaysoperateinthefullthrottle
positionwhenmowing.
Machinecanspinveryrapidly.Operatormay
losecontrolofmachineandcausepersonal
injuryordamagetomachine.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemaking
sharpturns.
DrivingForward
1.Releasetheparkingbrake;refertoReleasingthe
ParkingBrakeinOperation,page14.
2.Movetheleverstothecenter,un-lockedposition.
3.Togoforward,slowlypushthemotioncontrol
leversforward(Figure15).
Note:Theenginewillkillifthetractioncontrol
leversaremovedwiththeparkingbrakeengaged.
Togostraight,applyequalpressuretobothmotion
controllevers(Figure15).
Toturn,movethemotioncontrollevertoward
neutralinthedirectionyouwanttoturn(Figure15).
Thefartheryoumovethetractioncontrolleversin
eitherdirection,thefasterthemachinewillmovein
thatdirection.
Tostop,pullthemotioncontrolleverstotheneutral
position.
Figure15
1.Motioncontrol
lever-neutrallockposition
3.Forward
2.Centerun-lockposition
4.Backward
DrivingBackward
1.Movetheleverstothecenter,un-lockedposition.
2.Togobackward,slowlypullthemotioncontrol
leversrearward(Figure15).
Togostraight,applyequalpressuretobothmotion
controllevers(Figure15).
Toturn,releasepressureonthemotioncontrollever
towardthedirectionyouwanttoturn(Figure15).
Tostop,pushthemotioncontrolleverstothe
neutralposition.
StoppingtheMachine
Tostopthemachine,movethetractioncontrollevers
toneutralandmovetolockedposition,disengagethe
powertakeoff(PTO),andturntheignitionkeytooff.
Settheparkingbrakewhenyouleavethemachine;refer
toSettingtheParkingBrakeinOperation,page14.
Remembertoremovethekeyfromtheignitionswitch.
20
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