diversey balimat 6500 User manual

1

!

Instruction Manual

EN

(Translation of the Original Version)

2021-04-28

___________________________________________________

balimat 3300

TMTM

2

3

RATING PLATE

Only use the sweeper according to the specifications in this

operating manual.

The sweeper is only intended for sweeping hard standing areas

(e.g.: car parks, pavements, warehouses). The sweeping

environment must not be wet.

The sweeper must only be operated by reliable, instructed

personnel.

Prevent it from being used by children, young people and other

unauthorised persons, e.g. by removing the key after use.

Any other usage beyond this is deemed to be improper use (see

“Safety Instructions”, page 13). The manufacturer is not liable

for any damage resulting from this.

The user is solely responsible for the risk.

Proper use also includes following the operating manual, the

safety instructions and keeping to the servicing and

maintenance specifications.

Only operate in expressly assigned routes and places.

Observe the maximum climbing ability specified in the technical

data and maximum possible slope inclination for operating

across slopes. Due to an abrupt change of direction, particularly

on slopes, the sweeper may tip. Adapt your operating manner

and speed to the conditions.

Follow the instructions on suitable ground (asphalt, screed,

industrial floors, concrete, paving stones etc.)

PROPER USE

This operating manual contains instructions for using the

sweeper.

Carefully keep the operating manual so that you can refer to it

later.

Our products are being continuously improved. Design changes

after going to print may therefore not be considered. If you have

any questions, please contact our Service department (for

contact details, see page 18).

Carefully study the operating manual and the general

safety instructions before you unpack the machine

any further or undertake first start up.

The operating manual is to be read attentively and followed by

any person that operates the sweeper.

CONTENTS

The rating plate is attached on the top of the frame below

the front panel.

1.4 EG KONFORMITÄTSERKLÄRUNGEC DECLARATION OF CONFORMITY

English

EN

EXPLANATION OF SYMBOLS

DANGER! ......indicates a possibly dangerous situation

that can cause death or serious injuries.

CAUTION! ......indicates a possibly dangerous situation

that can cause minor injuries.

INSTRUCTION .....indicates important information.

WARNING ...indicates a possibly dangerous situation

that may cause material damage.

Stolzenberg GmbH & Co. KG

Hamburger Str. 15-17

49124 Georgsmarienhütte

Germany

www.stolzenberg.de

Made in Germany

MODEL:

SERIAL NUMBER:

PROTECTION:

GVW:

VOLTAGE:

POWER:

balimat 3300

XXXXXXX

IPX3

137 kg

12 V

0,59 kW

m

ax. 2%

balimat 3300

4

FUNCTION

a

b

c

d

e

f

OPERATING AND FUNKTIONAL COMPONENTS

Overview:

Machine Components:

1. Vacuuming Syst., Side Brush, Roller Brush Start Button

2. Side Brush, Roller Brush Start Button

3. Vacuuming System, Roller Brush Start Button

4. Battery Discharge Indicator

5. Charge Indikator / Hour Meter

6. Battery Charger Cord Storage Compartment

7. Battery Charger Outlet

8. Transport Bar

9. Adjustable Control Handle Lever

10.

Roller Brushes

11. Control Panel

12. Transport lever

13. Key Switch (Main Switch)

14. Side Brush

15. Side Brush Adjusting Lever

16. Internal Access Knob

17. Filter Cleaning (Filter Shaker)

18. Shaker Rod

19. Dirt - Hopper,

20. Dirt - Hopper Handle

21. Battery

22. Vacuuming System (Fan)

23. Flat-Pleat Filter

24. Anti-static Chain

EN

English

The TwinSweep balimat 3300 is a battery-operated, hand-driven

pedestrian-controlled vacuum sweeper fitted with the tandem

roller system (TRS).

The TRS allows large sweeping materials to be swept up without

difficulty. The sweeper has a powerful vacuum function.

CONSTRUCTION, FUNCTION, TECHNICAL DATA

In the tandem roller system (TRS), sweeping materials are first

conveyed by means of the side brush (a) from the corners and

edges of the sweeping area into the centre of the machine and

therefore towards the two counter-rotating roller brush (b).

From this, the sweeping material is taken up and conveyed into

the dirt-hopper (c) situated at the back.

The dust stirred up by the sweeping process is vacuumed up by

a vacuuming system (fan) (d), filtered by flat-pleat filter (e) and

thus separated from the clean air.

Mechanical filter cleaning (f) removes the dust caked onto the

flat-pleat filter and allows this to drop into the dirt-hopper.

11

14

1111

11

16

11

1 112

5

114

3

11

1119 1120

18

15

7

13

10

24

6

11

8

9

11

23

11

22

17

11

21

15

11

12

5

Switching Driving

Switching on

SAFETY INSTRUCTIONS ON BATTERIES

• The operating instructions of the battery manufacturer for

their product and the specifications of the legislator on

handling batteries are to be followed.

• Charge flat batteries directly after usage and only keep in

well-ventilated rooms.

• Keep away from naked flames and electrical sparks in

the charging area, as a highly-explosive gas mixture

can be produced when charging batteries.

• Always keep batteries clean and dry to avoid

leakage currents. Never short circuit the battery

terminals.

• To avoid damage to health, smoking, eating and drinking

in the area of the battery charging station is to be

avoided.

• The battery must only be charged with the front panel open

and secured by the cover holder.

• Ensure safe and environmentally-friendly disposal of

operating and auxiliary materials, as well as replacement

parts, particularly batteries!

SAFETY INSTRUCTIONS FOR CARE AND MAINTENANCE

• Before cleaning and maintaining the equipment,

replacing parts or changing to a different function, the

equipment is to be switched off and the ignition key is to be

pulled out.

• Spare parts must correspond to the requirements laid down

by the manufacturer. This is always guaranteed for original

spare parts.

• Accessories and spare parts must only be installed by an

authorised customer service department.

• For work on the electrical system, the battery is to be

disconnected.

• The equipment must not be cleaned

with a hosepipe or high-pressure water jet (risk of short-

circuits or other damage).

• Repairs must only be made by the permitted customer

service centres or by experts in this field familiar with all the

relevant safety regulations.

• Follow the safety review according to the locally-applicable

regulations for mobile industrial equipment.

• Always wear suitable gloves when working on the

equipment.

English

EN

As well as the operating manual and the binding regulations

for accident prevention applicable in the country of usage and

at the place where it is deployed, recognised rules for safety

and expert working, and environmental protection, are also to

be followed.

SAVETY INSTRUCTIONS

EinschaltenFahrbetriebEinschalten

SAVETY INSTRUCTIONS FOR OPERATION

• The machine is to be inspected before usage for its perfect

condition and operational safety. If it is not in perfect

condition, it must not be used.

• In particular, have any errors that may affect safety

rectified immediately.

• Operating the machine in buildings at risk of

explosion is prohibited.

• Sweeping up of flammable, toxic or explosive materials and

combustible gases or undiluted acids and solvents, burning

or smouldering objects is prohibited.

• The device is not suitable for accepting fluids, ropes,

twines, wires or similar items.

• Only use the machine with the dirt-hopper inserted to

prevent injuries due to parts being projected.

• Do not make any alterations or additions to the machine

without the approval of the manufacturer.

• Persons (including children) who, due to their

physical, sensory or mental capacities or their inexperience or

lack of knowledge, are not capable of using the machine

safely must not use this machine without the supervision or

instruction of a responsible person. Children must be

supervised to ensure that they do not play with the machine.

• Caution: Loose items of clothing may be drawn into

rotating parts and cause serious or fatal injuries.

• Transporting loads with the sweeper is not permitted.

• Observe the maximum climbing ability specified in the

technical data and maximum possible slope inclination for

operating across slopes. The equipment may tip, particularly

on slopes. Adapt your operating manner and speed to the

conditions.

• The machine is not permitted for use on roads.

• Suitable, non-slip footwear is to be worn to avoid accidents.

SAVETY

TECHNICAL DATA

Technical Data

Model

balimat 3300

Length

1085 mm / 43 in

Width

799 mm / 31 in

Height

658 mm / 26 in

Weight

137 kg / 300 lb

Sweeping Path Width

900 mm / 35 in

Main Brush Width

500 mm / 20 in

Side Brush Diameter

354

mm / 14 in

Hopper Capacity 60 L / 15.9 Gal

Battery Capacity

12 V, 105 Ah

(C5), 120Ah (C20)

Total Power Consumption

12 VDC, 590 W, 34.3 A

Battery Charger

100-240VAC 10A

Productivity Rate (Net)

3150 m²/hr / 23620 ft²/hr

Slope Maximum

2%

Machine Vibration at Hand-Arm * <2.5m/s

2

Machine Vibration

Uncertainty K *

0.8 m/s

2

Sound Pressure Level LpA *

62

dBA

Sound Uncertainty KpA *

3 dBA

Sound Power Level LWA

+ Uncertainly KWA

81 dB(A)

Protection Grade

IPX3

Operation Temperature

min. -15°C, max. 40°C

*Values determined as per EN 60335-2-72

6

WARNING! CAUTION! DANGER! THE

INSTRUCTIONS DESCRIBED MUST BE

FOLLOWED

WEAR BREATHING PROTECTION!

WEAR PROTECTIVE GOGGLES!

WEAR GLOVES!

SYMBOLS IN THE OPERATING MANUAL

SYMBOLS ON THE SWEEPER

WARNING! CAUTION! DANGER! THE

INSTRUCTIONS DESCRIBED MUST BE

FOLLOWED!

FOLLOW THE OPERATING INSTRUCTIONS!

SAFETY EQUIPMENT

WASTE DISPOSAL / RECYCLING

Recycling packaging materials. Do not dispose of

packaging materials in normal waste but forward for

reprocessing.

For the disposal of all packaging materials, the disposal

conditions specific for the location are applicable.

SHUTDOWN / RECYCLING

After the useful life of the machine is over, it must be

disposed of expertly. However, individual parts may

be thoroughly reused.

For the disposal of all equipment parts, the

disposal conditions speciﬁc for the location are

applicable.

INSTRUCTION Please ask your supplier about disposal

of the equipment.

- Safety equipment is to be inspected for functioning before

starting work.

- Only allow the sweeper to be switched on if the following

conditions are met:

a) The start key is in the ON position.

b) The equipment panel is closed

sweeper is interrupted when:

a) The start key is switched to the OFF position

b) The equipment panel is open

The safety equipment attached to the machine must not be

bypassed or put out of operation.

EN

English

7

LED CODE

REASON / FAULT

SOLUTION

One sweeping mode LED is solid

Normal operating condition

No action required

One sweeping mode LED is

ﬂashing fast

Motor overload has shut down

machine due to obstruction.

Disconnect battery cable and

check main brush, side brush and

fan. Remove obstruction. Reset

circuit breaker button.

One sweeping mode LED is

ﬂashing slowly and battery

discharge indicator is ﬂashing

Low battery level.

Recharge battery.

All sweeping mode LED's are

ﬂashing fast

Machine cover

is open. The

safety switch has shut down

machine.

Close machine cover.

Machine is in charging mode.

Battery charger is plugged into

electrical outlet.

No action required or unplug

battery charger.

Defective battery.

Replace battery.

Machine cover lock-down knob is

loose.

Check lock-down knob to ensure

knob is tight and machine cover

is secure.

Defective, misaligned or loose

machine cover safety switch.

Check, adjust or replace switch.

Defective motor(s) or loose

electrical connection to motor.

Disconnect battery cable and

check all motors for proper

operation. Reset circuit breaker

button.

Loose or damaged electrical

connection.

Disconnect battery cable and

check electrical harness for loose

or damaged wire connections.

Main brush and side brush not

properly adjusted.

Readjust main and/or brush

height. Reset circuit breaker

button.

Motor overload, excessive belt

tension.

Check belt tension for proper

adjustment, replace belt if worn.

Reset circuit breaker button.

Worn or damaged main brushes.

Replace main brushes.

Control Panel

English

EN

CONTROL PANEL LED CODE GUIDE

8

Help for faults

Fault

Possible cause

Remedy

Device does not start

Battery state ≤20%

►Charge battery

Battery cable not correctly connected or loose ►Check cabling of the batteries and connect correctly

Safety switch equipment panel not operated ►Close equipment panel correctly.

Overload or fault with the main relay ►Check and replace main relay

Cause unclear

►Notify your dealer or customer services

Drive motor running, but device

is not operating

Bowden cable of the traction drive has extended or is not functioning ►Check and adjust Bowden cable of the drive

Lack of power transmission of the drive belt ►Check and adjust drive belt of the drive

Cause unclear

►Notify your dealer or customer services

Device stops on a slope when

operating

Slope >2% ►Travel on a route with smaller slope

Bowden cable has extended and the power transmission of the

drive belt is no longer sufficient

►Check and adjust Bowden cable of the drive

Lack of power transmission of the drive belt ►Check the drive belt of the drive

Permitted total weight of the machine exceeded by full

dirt-hopper.

►Empty dirt-hopper.

Main relay or relay for the drive has been overloaded and is/are

faulty

►Check relay for the drive

Cause unclear

►Notify your dealer or customer services

Roller brushes are not running

Straps, large packaging residues etc. have been swept up

►Turn key switch to "0" (switch off sweeper). Check roller brushes

for jammed or picked-up objects such as, for example, straps,

cables etc., remove them and check the drums for damage and

free running.

Functional fault of the toothed belt or gear wheels (e.g. toothed

belt has come off)

►Check toothed belt and gear wheels

Roller brush motor overloaded (check brushes for free running, as

appropriate)

►Check and replace relay of the roller brush motor

Cause unclear

►Notify your dealer or customer services

Bad sweeping in the edge region

Side brushes worn ►Check for wear, readjust as required or replace the side

brushes

Side brushes have not lowered ►Lower the side brushes

Functioning of the side sealing rubber restricted by wear, a fault

or similar.

►Replace side sealing rubbers as appropriate

Cause unclear

►Notify your dealer or customer services

Sweeper does not sweep correctly

Roller brushes or sweeping tunnel blocked by sweeping material ►Check sweeping tunnel for contamination or blockages and

remove them

Roller brushes or side brushes worn or not set correctly ►Check roller brushes and side brushes for wear, readjust or

replace as required

Sealing rubber damaged by foreign bodies or running over

obstacles without a ramp

►Check front, side and rear sealing rubber for damage and

correct seating and replace as necessary

Roller Brushes are not installed according to their direction of rotation ►Remove roller brushes and fit according to the direction of rotation

Cause unclear

►Notify your dealer or customer services

Device raises dust

Dust filter no longer cleaned ►Check, clean or replace dust filter

Sealing rubber faulty, so that the vacuuming system cannot

work properly

►Check front, side and rear sealing rubber for damage and

correct seating

Dirt-hopper is full ►Empty dirt-hopper.

Sealing section fastened wrongly or faulty

►Check sealing section on the filter cover and replace as

Sweeping tunnel blocked by bulky sweeping material so that no

sweeping material can be transported into the dirt-hopper

any longer

►Remove contaminations or blockages in the sweeping tunnel

Cause unclear

►Notify your dealer or customer services

Electrical fault

Overload or wear of electrical components or cause unclear

►Notify your dealer or customer services

See CONTACT DATA, page 10

TROUBLESHOOTING

EN

English

9

Instruction: The following maintenance work must be carried out by instructed and

authorised specialist staﬀ at the set intervals.

RISK!

Risk of Injury The motor(s) need(s) to overrun for several seconds after being shut oﬀ.

In this time, you must keep clear of the drive area.

CAUTION!

•

Allow the equipment to cool down suﬃciently before all maintenance and repair work

•

Unplug the charger from the socket.

•

Disconnect the plus terminal from the battery.

Activity

Interval

Daily Weekly

Every 50

hours

Chapter

Check machine for damage

and functional faults and remedy as appropriate.

•

Check the battery charge; charge batteries as appropriate.

•

Empty the refuse container

•

Check sweeping roller & sweeping roller housing for damage, for foreign

clean or replace the sweeping roller

•

Check side brushes for foreign bodies, straps etc.;

remove/clean as appropriate.

•

Check side brush setting;

readjust or replace side brushes as appropriate

•

Check the condition of the dust ﬁlter; clean as appropriate

•

Check the charge of the batteries before each usage

•

Undertake all daily maintenance work

•

Check the sealing rubber in the sweeping roller area for

wear and damage; replace as appropriate

•

Check dust ﬁlter for damage; replace as appropriate

•

Functional test of the entire machine

•

Check all toothed belts for tension, wear and

operation; replace as appropriate

•

Check the Bowden cables and all moving parts for

their smooth running; replace as appropriate

•

Check the Bowden cables for extension of the pull cable

•

Check safety components (end switch ﬁlter cover)

•

Conduct all daily and weekly maintenance work

•

Check battery condition; replace as appropriate

•

Check smooth running of the wheels (replace any bearings)

•

Check all bearings for damage

•

Check all screws and fastenings

•

Check all covers and steel parts for ﬁrm seating

•

Check the operation of the charger

•

CAUTION! In the event that damage to the machine is

established, it must not be used until the damage has

been remedied by specialist staﬀ.

bodies and for wear; remove any foreign bodies/

English

EN

TIPPING THE SWEEPER, SEITE 18

MAINTENANCE WORK / MAINTENANCE TABLE

(13),

16,17

20

14,15

(18),19

21

(12),22

(18),23

13,16,

17

13,16,

17

10

•

INSTRUCTION!

If it is stopped for a long period, the batteries must charge at

intervals of approximately 2 months so they are not damaged

by a deep discharge.

•

Set down the sweeper onto a level, dry and protected

surface.

•

Put ignition key into the “OFF” position and pull out.

•

Secure sweeper against rolling away.

•

Raise sweeping roller. To do this, adjust the level to the

lowest position and stop.

•

Raise the side brushes.

•

Clean the dust ﬁlter.

•

Empty the refuse container.

•

Clean the sweeper inside and out.

•

Disconnect the battery.

SHUTDOWN / RECYCLING

After the useful life of the machine is over, it must be

disposed of expertly. However, individual parts may

be thoroughly reused.

For the disposal of all equipment parts, the

disposal conditions speciﬁc for the location are

applicable.

INSTRUCTION Please ask your supplier about disposal

of the equipment.

SHUTDOWN, DISMANTLING, DISPOSAL

4 .5 OPENING EQUIPMENT PANEL

WASTE DISPOSAL / RECYCLING

Recycling packaging materials. Do not dispose of

packaging materials in normal waste but forward for

reprocessing.

For the disposal of all packaging materials, the disposal

conditions specific for the location are applicable.

Manufacturer: Stolzenberg GmbH &

Co. KG Hamburger Straße

15-17 49124

Georgsmarienhütte

T: +49 (0) 5401 / 8353-0

F: +49 (0) 5401 / 8353 - 11

E:

service@stolzenberg.de

Dealer:

Flat ﬁlter Item No. 100223

Sweeping Roller PA

0.25

V Item No. 0970 11

Item

No. 110526

Side Brushes PA 0.6

IMPORTANT SPARE PARTS AND CONSUMABLES

CONTACT DATA

EN

English

LONG-TERM STOPPAGE OF THE SWEEPER

11

12

13

14

15

16

CONTROL PANEL LED CODE GUIDE

- See Page 7

17

18

19

20

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