1
!
Instruction Manual
EN
(Translation of the Original Version)
2021-04-28
___________________________________________________
balimat 3300
TMTM
2
3
RATING PLATE
Only use the sweeper according to the specifications in this
operating manual.
The sweeper is only intended for sweeping hard standing areas
(e.g.: car parks, pavements, warehouses). The sweeping
environment must not be wet.
The sweeper must only be operated by reliable, instructed
personnel.
Prevent it from being used by children, young people and other
unauthorised persons, e.g. by removing the key after use.
Any other usage beyond this is deemed to be improper use (see
“Safety Instructions”, page 13). The manufacturer is not liable
for any damage resulting from this.
The user is solely responsible for the risk.
Proper use also includes following the operating manual, the
safety instructions and keeping to the servicing and
maintenance specifications.
Only operate in expressly assigned routes and places.
Observe the maximum climbing ability specified in the technical
data and maximum possible slope inclination for operating
across slopes. Due to an abrupt change of direction, particularly
on slopes, the sweeper may tip. Adapt your operating manner
and speed to the conditions.
Follow the instructions on suitable ground (asphalt, screed,
industrial floors, concrete, paving stones etc.)
PROPER USE
This operating manual contains instructions for using the
sweeper.
Carefully keep the operating manual so that you can refer to it
later.
Our products are being continuously improved. Design changes
after going to print may therefore not be considered. If you have
any questions, please contact our Service department (for
contact details, see page 18).
Carefully study the operating manual and the general
safety instructions before you unpack the machine
any further or undertake first start up.
The operating manual is to be read attentively and followed by
any person that operates the sweeper.
CONTENTS
The rating plate is attached on the top of the frame below
the front panel.
1.4 EG KONFORMITÄTSERKLÄRUNGEC DECLARATION OF CONFORMITY
English
EN
EXPLANATION OF SYMBOLS
DANGER! ......indicates a possibly dangerous situation
that can cause death or serious injuries.
CAUTION! ......indicates a possibly dangerous situation
that can cause minor injuries.
INSTRUCTION .....indicates important information.
WARNING ...indicates a possibly dangerous situation
that may cause material damage.
Stolzenberg GmbH & Co. KG
Hamburger Str. 15-17
49124 Georgsmarienhütte
Germany
www.stolzenberg.de
Made in Germany
MODEL:
SERIAL NUMBER:
PROTECTION:
GVW:
VOLTAGE:
POWER:
balimat 3300
XXXXXXX
IPX3
137 kg
12 V
0,59 kW
m
ax. 2%
balimat 3300
4
FUNCTION
a
b
c
d
e
f
OPERATING AND FUNKTIONAL COMPONENTS
Overview:
Machine Components:
1. Vacuuming Syst., Side Brush, Roller Brush Start Button
2. Side Brush, Roller Brush Start Button
3. Vacuuming System, Roller Brush Start Button
4. Battery Discharge Indicator
5. Charge Indikator / Hour Meter
6. Battery Charger Cord Storage Compartment
7. Battery Charger Outlet
8. Transport Bar
9. Adjustable Control Handle Lever
10.
Roller Brushes
11. Control Panel
12. Transport lever
13. Key Switch (Main Switch)
14. Side Brush
15. Side Brush Adjusting Lever
16. Internal Access Knob
17. Filter Cleaning (Filter Shaker)
18. Shaker Rod
19. Dirt - Hopper,
20. Dirt - Hopper Handle
21. Battery
22. Vacuuming System (Fan)
23. Flat-Pleat Filter
24. Anti-static Chain
EN
English
The TwinSweep balimat 3300 is a battery-operated, hand-driven
pedestrian-controlled vacuum sweeper fitted with the tandem
roller system (TRS).
The TRS allows large sweeping materials to be swept up without
difficulty. The sweeper has a powerful vacuum function.
CONSTRUCTION, FUNCTION, TECHNICAL DATA
In the tandem roller system (TRS), sweeping materials are first
conveyed by means of the side brush (a) from the corners and
edges of the sweeping area into the centre of the machine and
therefore towards the two counter-rotating roller brush (b).
From this, the sweeping material is taken up and conveyed into
the dirt-hopper (c) situated at the back.
The dust stirred up by the sweeping process is vacuumed up by
a vacuuming system (fan) (d), filtered by flat-pleat filter (e) and
thus separated from the clean air.
Mechanical filter cleaning (f) removes the dust caked onto the
flat-pleat filter and allows this to drop into the dirt-hopper.
11
14
1111
11
16
11
1 112
5
114
3
11
1119 1120
18
15
7
13
10
24
6
11
8
9
11
23
11
22
17
11
21
15
11
12
5
Switching Driving
Switching on
SAFETY INSTRUCTIONS ON BATTERIES
• The operating instructions of the battery manufacturer for
their product and the specifications of the legislator on
handling batteries are to be followed.
• Charge flat batteries directly after usage and only keep in
well-ventilated rooms.
• Keep away from naked flames and electrical sparks in
the charging area, as a highly-explosive gas mixture
can be produced when charging batteries.
• Always keep batteries clean and dry to avoid
leakage currents. Never short circuit the battery
terminals.
• To avoid damage to health, smoking, eating and drinking
in the area of the battery charging station is to be
avoided.
• The battery must only be charged with the front panel open
and secured by the cover holder.
• Ensure safe and environmentally-friendly disposal of
operating and auxiliary materials, as well as replacement
parts, particularly batteries!
SAFETY INSTRUCTIONS FOR CARE AND MAINTENANCE
• Before cleaning and maintaining the equipment,
replacing parts or changing to a different function, the
equipment is to be switched off and the ignition key is to be
pulled out.
• Spare parts must correspond to the requirements laid down
by the manufacturer. This is always guaranteed for original
spare parts.
• Accessories and spare parts must only be installed by an
authorised customer service department.
• For work on the electrical system, the battery is to be
disconnected.
• The equipment must not be cleaned
with a hosepipe or high-pressure water jet (risk of short-
circuits or other damage).
• Repairs must only be made by the permitted customer
service centres or by experts in this field familiar with all the
relevant safety regulations.
• Follow the safety review according to the locally-applicable
regulations for mobile industrial equipment.
• Always wear suitable gloves when working on the
equipment.
English
EN
As well as the operating manual and the binding regulations
for accident prevention applicable in the country of usage and
at the place where it is deployed, recognised rules for safety
and expert working, and environmental protection, are also to
be followed.
SAVETY INSTRUCTIONS
EinschaltenFahrbetriebEinschalten
SAVETY INSTRUCTIONS FOR OPERATION
• The machine is to be inspected before usage for its perfect
condition and operational safety. If it is not in perfect
condition, it must not be used.
• In particular, have any errors that may affect safety
rectified immediately.
• Operating the machine in buildings at risk of
explosion is prohibited.
• Sweeping up of flammable, toxic or explosive materials and
combustible gases or undiluted acids and solvents, burning
or smouldering objects is prohibited.
• The device is not suitable for accepting fluids, ropes,
twines, wires or similar items.
• Only use the machine with the dirt-hopper inserted to
prevent injuries due to parts being projected.
• Do not make any alterations or additions to the machine
without the approval of the manufacturer.
• Persons (including children) who, due to their
physical, sensory or mental capacities or their inexperience or
lack of knowledge, are not capable of using the machine
safely must not use this machine without the supervision or
instruction of a responsible person. Children must be
supervised to ensure that they do not play with the machine.
• Caution: Loose items of clothing may be drawn into
rotating parts and cause serious or fatal injuries.
• Transporting loads with the sweeper is not permitted.
• Observe the maximum climbing ability specified in the
technical data and maximum possible slope inclination for
operating across slopes. The equipment may tip, particularly
on slopes. Adapt your operating manner and speed to the
conditions.
• The machine is not permitted for use on roads.
• Suitable, non-slip footwear is to be worn to avoid accidents.
SAVETY
TECHNICAL DATA
Technical Data
Model
balimat 3300
Length
1085 mm / 43 in
Width
799 mm / 31 in
Height
658 mm / 26 in
Weight
137 kg / 300 lb
Sweeping Path Width
900 mm / 35 in
Main Brush Width
500 mm / 20 in
Side Brush Diameter
354
mm / 14 in
Hopper Capacity 60 L / 15.9 Gal
Battery Capacity
12 V, 105 Ah
(C5), 120Ah (C20)
Total Power Consumption
12 VDC, 590 W, 34.3 A
Battery Charger
100-240VAC 10A
Productivity Rate (Net)
3150 m²/hr / 23620 ft²/hr
Slope Maximum
2%
Machine Vibration at Hand-Arm * <2.5m/s
2
Machine Vibration
Uncertainty K *
0.8 m/s
2
Sound Pressure Level LpA *
62
dBA
Sound Uncertainty KpA *
3 dBA
Sound Power Level LWA
+ Uncertainly KWA
81 dB(A)
Protection Grade
IPX3
Operation Temperature
min. -15°C, max. 40°C
*Values determined as per EN 60335-2-72
6
WARNING! CAUTION! DANGER! THE
INSTRUCTIONS DESCRIBED MUST BE
FOLLOWED
WEAR BREATHING PROTECTION!
WEAR PROTECTIVE GOGGLES!
WEAR GLOVES!
SYMBOLS IN THE OPERATING MANUAL
SYMBOLS ON THE SWEEPER
WARNING! CAUTION! DANGER! THE
INSTRUCTIONS DESCRIBED MUST BE
FOLLOWED!
FOLLOW THE OPERATING INSTRUCTIONS!
SAFETY EQUIPMENT
WASTE DISPOSAL / RECYCLING
Recycling packaging materials. Do not dispose of
packaging materials in normal waste but forward for
reprocessing.
For the disposal of all packaging materials, the disposal
conditions specific for the location are applicable.
SHUTDOWN / RECYCLING
After the useful life of the machine is over, it must be
disposed of expertly. However, individual parts may
be thoroughly reused.
For the disposal of all equipment parts, the
disposal conditions specific for the location are
applicable.
INSTRUCTION Please ask your supplier about disposal
of the equipment.
- Safety equipment is to be inspected for functioning before
starting work.
- Only allow the sweeper to be switched on if the following
conditions are met:
a) The start key is in the ON position.
b) The equipment panel is closed
sweeper is interrupted when:
a) The start key is switched to the OFF position
b) The equipment panel is open
The safety equipment attached to the machine must not be
bypassed or put out of operation.
EN
English
7
LED CODE
REASON / FAULT
SOLUTION
One sweeping mode LED is solid
Normal operating condition
No action required
One sweeping mode LED is
flashing fast
Motor overload has shut down
machine due to obstruction.
Disconnect battery cable and
check main brush, side brush and
fan. Remove obstruction. Reset
circuit breaker button.
One sweeping mode LED is
flashing slowly and battery
discharge indicator is flashing
Low battery level.
Recharge battery.
All sweeping mode LED's are
flashing fast
Machine cover
is open. The
safety switch has shut down
machine.
Close machine cover.
Machine is in charging mode.
Battery charger is plugged into
electrical outlet.
No action required or unplug
battery charger.
Defective battery.
Replace battery.
Machine cover lock-down knob is
loose.
Check lock-down knob to ensure
knob is tight and machine cover
is secure.
Defective, misaligned or loose
machine cover safety switch.
Check, adjust or replace switch.
Defective motor(s) or loose
electrical connection to motor.
Disconnect battery cable and
check all motors for proper
operation. Reset circuit breaker
button.
Loose or damaged electrical
connection.
Disconnect battery cable and
check electrical harness for loose
or damaged wire connections.
Main brush and side brush not
properly adjusted.
Readjust main and/or brush
height. Reset circuit breaker
button.
Motor overload, excessive belt
tension.
Check belt tension for proper
adjustment, replace belt if worn.
Reset circuit breaker button.
Worn or damaged main brushes.
Replace main brushes.
Control Panel
English
EN
CONTROL PANEL LED CODE GUIDE
8
Help for faults
Fault
Possible cause
Remedy
Device does not start
Battery state ≤20%
►Charge battery
Battery cable not correctly connected or loose ►Check cabling of the batteries and connect correctly
Safety switch equipment panel not operated ►Close equipment panel correctly.
Overload or fault with the main relay ►Check and replace main relay
Cause unclear
►Notify your dealer or customer services
Drive motor running, but device
is not operating
Bowden cable of the traction drive has extended or is not functioning ►Check and adjust Bowden cable of the drive
Lack of power transmission of the drive belt ►Check and adjust drive belt of the drive
Cause unclear
►Notify your dealer or customer services
Device stops on a slope when
operating
Slope >2% ►Travel on a route with smaller slope
Bowden cable has extended and the power transmission of the
drive belt is no longer sufficient
►Check and adjust Bowden cable of the drive
Lack of power transmission of the drive belt ►Check the drive belt of the drive
Permitted total weight of the machine exceeded by full
dirt-hopper.
►Empty dirt-hopper.
Main relay or relay for the drive has been overloaded and is/are
faulty
►Check relay for the drive
Cause unclear
►Notify your dealer or customer services
Roller brushes are not running
Straps, large packaging residues etc. have been swept up
►Turn key switch to "0" (switch off sweeper). Check roller brushes
for jammed or picked-up objects such as, for example, straps,
cables etc., remove them and check the drums for damage and
free running.
Functional fault of the toothed belt or gear wheels (e.g. toothed
belt has come off)
►Check toothed belt and gear wheels
Roller brush motor overloaded (check brushes for free running, as
appropriate)
►Check and replace relay of the roller brush motor
Cause unclear
►Notify your dealer or customer services
Bad sweeping in the edge region
Side brushes worn ►Check for wear, readjust as required or replace the side
brushes
Side brushes have not lowered ►Lower the side brushes
Functioning of the side sealing rubber restricted by wear, a fault
or similar.
►Replace side sealing rubbers as appropriate
Cause unclear
►Notify your dealer or customer services
Sweeper does not sweep correctly
Roller brushes or sweeping tunnel blocked by sweeping material ►Check sweeping tunnel for contamination or blockages and
remove them
Roller brushes or side brushes worn or not set correctly ►Check roller brushes and side brushes for wear, readjust or
replace as required
Sealing rubber damaged by foreign bodies or running over
obstacles without a ramp
►Check front, side and rear sealing rubber for damage and
correct seating and replace as necessary
Roller Brushes are not installed according to their direction of rotation ►Remove roller brushes and fit according to the direction of rotation
Cause unclear
►Notify your dealer or customer services
Device raises dust
Dust filter no longer cleaned ►Check, clean or replace dust filter
Sealing rubber faulty, so that the vacuuming system cannot
work properly
►Check front, side and rear sealing rubber for damage and
correct seating
Dirt-hopper is full ►Empty dirt-hopper.
Sealing section fastened wrongly or faulty
►Check sealing section on the filter cover and replace as
Sweeping tunnel blocked by bulky sweeping material so that no
sweeping material can be transported into the dirt-hopper
any longer
►Remove contaminations or blockages in the sweeping tunnel
Cause unclear
►Notify your dealer or customer services
Electrical fault
Overload or wear of electrical components or cause unclear
►Notify your dealer or customer services
See CONTACT DATA, page 10
TROUBLESHOOTING
EN
English
9
Instruction: The following maintenance work must be carried out by instructed and
authorised specialist staff at the set intervals.
RISK!
Risk of Injury The motor(s) need(s) to overrun for several seconds after being shut off.
In this time, you must keep clear of the drive area.
CAUTION!
•
Allow the equipment to cool down sufficiently before all maintenance and repair work
•
Unplug the charger from the socket.
•
Disconnect the plus terminal from the battery.
Activity
Interval
Daily Weekly
Every 50
hours
Chapter
Check machine for damage
and functional faults and remedy as appropriate.
•
Check the battery charge; charge batteries as appropriate.
•
Empty the refuse container
•
Check sweeping roller & sweeping roller housing for damage, for foreign
clean or replace the sweeping roller
•
Check side brushes for foreign bodies, straps etc.;
remove/clean as appropriate.
•
Check side brush setting;
readjust or replace side brushes as appropriate
•
Check the condition of the dust filter; clean as appropriate
•
Check the charge of the batteries before each usage
•
Undertake all daily maintenance work
•
Check the sealing rubber in the sweeping roller area for
wear and damage; replace as appropriate
•
Check dust filter for damage; replace as appropriate
•
Functional test of the entire machine
•
Check all toothed belts for tension, wear and
operation; replace as appropriate
•
Check the Bowden cables and all moving parts for
their smooth running; replace as appropriate
•
Check the Bowden cables for extension of the pull cable
•
Check safety components (end switch filter cover)
•
Conduct all daily and weekly maintenance work
•
Check battery condition; replace as appropriate
•
Check smooth running of the wheels (replace any bearings)
•
Check all bearings for damage
•
Check all screws and fastenings
•
Check all covers and steel parts for firm seating
•
Check the operation of the charger
•
CAUTION! In the event that damage to the machine is
established, it must not be used until the damage has
been remedied by specialist staff.
bodies and for wear; remove any foreign bodies/
English
EN
TIPPING THE SWEEPER, SEITE 18
MAINTENANCE WORK / MAINTENANCE TABLE
(13),
16,17
20
14,15
(18),19
21
(12),22
(18),23
(18),23
13,16,
17
13,16,
17
10
•
INSTRUCTION!
If it is stopped for a long period, the batteries must charge at
intervals of approximately 2 months so they are not damaged
by a deep discharge.
•
Set down the sweeper onto a level, dry and protected
surface.
•
Put ignition key into the “OFF” position and pull out.
•
Secure sweeper against rolling away.
•
Raise sweeping roller. To do this, adjust the level to the
lowest position and stop.
•
Raise the side brushes.
•
Clean the dust filter.
•
Empty the refuse container.
•
Clean the sweeper inside and out.
•
Disconnect the battery.
SHUTDOWN / RECYCLING
After the useful life of the machine is over, it must be
disposed of expertly. However, individual parts may
be thoroughly reused.
For the disposal of all equipment parts, the
disposal conditions specific for the location are
applicable.
INSTRUCTION Please ask your supplier about disposal
of the equipment.
SHUTDOWN, DISMANTLING, DISPOSAL
4 .5 OPENING EQUIPMENT PANEL
WASTE DISPOSAL / RECYCLING
Recycling packaging materials. Do not dispose of
packaging materials in normal waste but forward for
reprocessing.
For the disposal of all packaging materials, the disposal
conditions specific for the location are applicable.
Manufacturer: Stolzenberg GmbH &
Co. KG Hamburger Straße
15-17 49124
Georgsmarienhütte
T: +49 (0) 5401 / 8353-0
F: +49 (0) 5401 / 8353 - 11
E:
service@stolzenberg.de
Dealer:
Flat filter Item No. 100223
Sweeping Roller PA
0.25
V Item No. 0970 11
Item
No. 110526
Side Brushes PA 0.6
IMPORTANT SPARE PARTS AND CONSUMABLES
CONTACT DATA
EN
English
LONG-TERM STOPPAGE OF THE SWEEPER
11
12
13
14
15
16
CONTROL PANEL LED CODE GUIDE
- See Page 7
17
18
19
20
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