Simplicity ATTACHMENT, 1695757 TURBO VACUUM SYSTEM User manual

Category
Garden tools
Type
User manual
Not for
Reproduction
Mfg. No. Description
1695757 Turbo Vacuum Collection System
(For 54” Mower Decks)
1738410
Rev. A
Turbo Vacuum
System
ATTACHMENT
OPERATOR’S
MANUAL
Copyright © 2013 Briggs & Stratton Corporation
Milwaukee, WI USA. All Rights Reserved
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2
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3
Table of Contents
Hardware / Parts ............................................................................ 4
Operator Safety ............................................................................. 8
Assembly ....................................................................................... 9
Initial Installation ........................................................................ 9
Mower preparation - Disassembly ............................................. 9
Install Support Plate .................................................................. 9
Install Pulley .............................................................................. 9
Install Arbor Cover ..................................................................... 10
Install Deflector .......................................................................... 10
Install Turbo Blower ................................................................... 12
Baffle Installation ....................................................................... 13
Operation ....................................................................................... 14
Before Operation ....................................................................... 14
Mowing with the Turbo ............................................................... 14
Mowing without the Turbo .......................................................... 14
Recommended Accessories ..................................................... 14
After Operation .......................................................................... 14
Removing the Turbo ................................................................... 15
Deflector Support ...................................................................... 15
Normal Installation & removal ...................................................... 16
Removal .................................................................................... 16
Installation ................................................................................. 16
Storage ........................................................................................... 17
Warranty ......................................................................................... 18
NOTE: In these instructions, “front”, “back”, “left” and “right” are
referenced from the operating position.
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4
Lower case letters identify pre-assembled and / or pre-existing hardware / parts.
Upper case letters identify hardware / parts that are found in the kit (pages 5-7).
Hardware / Parts Identification
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5
F - LOCKWASHER,
.25” (Qty. 4)
C - CAPSCREW,
7/16”-14 x 2.25” (Qty. 1)
I - NUT, Nylock,
10”-24 (Qty. 4)
Hardware Bag Contents
A - CARRIAGE BOLT,
5/16”-18 x .75” (Qty. 2)
B - FLANGE NUT,
5/16”-18 (Qty. 2)
D - ANCHOR,
(Qty. 2)
E - CAPSCREW,
1/4”-20 x .625” (Qty. 2)
G - NUT, Hex
1/4”-20 (Qty. 4)
H - SCREW, Truss
10”-24 x .75” (Qty. 4)
J - CARRIAGE BOLT,
1/4”-20 x 1.25” (Qty. 1)
K - SPACER, Tapered
(Qty. 2)
M - SPACER, Cylinder
5/8” OD x 5/16” ID x 1.0” (Qty. 1)
L - CAPSCREW,
1/4”-20 x 2.25” (Qty. 1)
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6
Hardware Bag Contents
N - SPRING, Deflector (Qty. 1)
O - SPRING CLIP
(Qty. 2)
P - CARRIAGE BOLT
5/16”-18 x .625” (Qty. 6)
Q - LOCKWASHER,
5/16” (Qty. 6)
R - NUT,
5/16”-18 (Qty. 6)
S - SPRING, Bracket (Qty. 1)
Extra TAPTITES,
1/4” x 20 x .375” (Qty. 2)
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7
Hardware Parts Contents
AA - SUPPORT PLATE
(Qty. 1)
DD - HINGE ROD
(Qty. 1)
BB - PULLEY & HUB ASSEMBLY
(Qty. 1)
CC - RIGHT-HAND BELT COVER ASSEMBLY
(Qty. 1)
EE - HINGE BRACKET
(Qty. 1)
FF - TURBO
(Qty. 1)
GG - BAFFLE, Left
(Qty. 1)
HH - BAFFLE, Right
(Qty. 1)
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8
Operator Safety / TURBO
Read these safety rules, and the safety rules in your tractor Operator’s Manual, and follow them closely. Failure
to obey these rules could result in loss of control of vehicle, severe personal injury to yourself, or damage
to property or equipment. The triangle in the text signifies important cautions or warnings which must be
followed.
NOTE: In these instructions, “left” and “right” are referred to
as seen from the operating position.
Operator Safety WITH TURBO
WARNING
• When blower assembly is removed from the mower
deck, the deflector must be properly installed.
• If the mower stalls or the turbo blower chute plugs,
disengage the electric clutch (PTO), stop the engine
and remove the key. set the parking brake. wait for
moving parts to stop. Remove the foreign object or
clear the chute with a piece of wood before restarting
the engine. Never place hands into blower housing to
clear jammed object.
• Disengage the electric clutch (PTO). Shut off the
engine, remove the key, and wait for all moving parts
to stop before attaching, adjusting, or disconnecting
any part of the collection system.
• Read and obey all WARNING decals.
Part No. 1700259
Amputation Danger Decal
Operation Safety WITHOUT Turbo
WARNNG
• For operation without the turbo, the deflector
must be properly installed in the down position and
retained by the spring latch.
Safety Decal
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9
Assembly
WARNNG
Before beginning any service work turn off the PTO, set
the parking brake, turn off the ignition, and disconnect
the spark plug wire(s).
Initial Installation
NOTE: When installing this attachment on early models,
the rivets securing the clips must be drilled out, and the new
belt cover secured with extra 3/8” taptites provided in kit.
NOTE: The following procedure can be performed with
the mower installed on the tractor. However, for ease of
installation, removing the mower deck is recommended.
Mower Preparation - Disassembly
1. Remove the taptite (a, Figure 1) from the right side belt
cover (b). Remove cover and retain taptite.
2. Remove all existing hardware (c) securing deflector (d).
Discard hardware and retain deflector.
NOTE: A hammer may be needed to drive the carriage
bolts back through the deck.
c
BEFORE
AFTER
a
b
d
Figure 1
Install Support Plate
1. Install the support plate (AA, Figure 3) below the stone
guard using carriage bolts (A) and flange locknuts (B).
Install the bolts from the bottom up.
B
A
AA
Figure 3
Install Pulley
NOTE: When removing or securing pulley, use a wooden
block to prevent blade rotation.
1. Remove the right arbor capscrew (a, Figure 4),
lockwasher (b), and washer (c). Discard the capscrew,
retain the lockwasher and washer.
b
a
c
Figure 4
2. Install the pulley and hub assembly (BB, Figure 5) on
top of the original pulley. Secure with capscrew (C)
and lockwasher (b) and washer (c) removed in Step 1.
Torque to 55-75 ft. lbs.
b
C
c
BB
Figure 5
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10
Assembly
Install Arbor Cover
1. Slightly loosen the taptite screws (a, Figure 6) securing
roller bar retainers (b).
2. Install belt cover (CC) by sliding hook (c) under roller
bar retainers.
3. Install the taptite (d) previously removed in Step 1
“Mower Preparation”.
4. Tighten taptites loosened in Step 1.
b
a
c
d
CC
Figure 6
Install Deector
1. Slide anchors (D, Figure 7) onto the deflector rod (DD).
DD
D
Figure 7
2. Slide deflector rod (DD, Figure 8) into hinge bracket
(EE) slots (a).
DD
a
EE
Figure 8
3. Secure the deflector rod (DD, Figure 9) to hinge bracket
(EE) using anchors (D), capscrews (E), lockwashers
(F), and nuts (G).
EE
D
E
G
F
E
DD
Figure 9
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11
Assembly
4. Drill four 13/64” holes (a, Figure 10) at the marked
indented locations on the underside of the deflector
assembly.
a
Figure 10
5. Insert screws (H, Figure 11) through the underside of
deflector (d). Attach hinge rod / bracket assembly (DD /
EE) securing with nuts (I).
I
DD EE
d
I
H
Figure 11
6. Secure the front of the hinge rod / bracket assembly
(DD / EE), Figure 12) using carriage bolt (J), tapered
spacer (K), lockwasher (F) and nut (G).
DD EE
G
F
K
J
Figure 12
7. Secure the back of the hinge bracket using a capscrew
(L, Figure 13) cylinder spacer (M), tapered spacer (K),
lockwasher (F) and nut (G).
NOTE: Spacer (M) is between the mower and hinge plate.
DD EE
G
F
K
M
L
Figure 13
7. Attach the centered leg of deflector spring (N, Figure
14) to the deflector arm (a). Attach the offset leg of
deflector spring to the rear of the arbor cover (b).
N
b
a
Figure 14
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12
Assembly
Install Turbo Blower
NOTE: Deflector needs to be in the upright position.
1. Insert the tapered spacers (K, Figure 15) through the
bottom of the blower housing of turbo (FF). The bottom
of turbo housing (a) should rest into the support plate
(AA).
FF
K
AA a
Figure 15
2. Secure spring clips (O, Figure 16) into groove of
tapered spacers (K) on both sides of turbo.
OK
Figure 16
3. Loosen knob on the belt cover.
4. Slide the belt (b, Figure 17) under cover.
5. Release belt tension lever (c) while routing belt onto the
pulley assembly (BB).
Note: See diagram for proper belt routing.
FRONT
c
BB
b
BB
b
Figure 17
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13
Assembly
6. Tighten knob on the belt cover.
7. Connect the top of spring (S, Figure 18) to bracket (d).
Connect the bottom of spring to the hole (e) behind the
discharge opening in the mower.
S
d
e
Figure 18
Bae Installation
1. Remove and discard the existing baffle from the left
side of mower. Two new turbo baffles will need to be
installed.
2. Install the new left (23-1/2” long) baffle (GG, Figure
19) by inserting carriage bolts (P) from underneath the
mower and securing with lockwashers (Q) and nuts (R).
NOTE: An “L” is cut into the left baffle.
P
R
Q
GG
Figure 19
3. Install the right (26-1/2” long) baffle (HH, Figure 20) by
inserting carriage bolts (P) from underneath the mower
and securing with lockwashers (Q) and nuts (R).
P
R
Q
HH
Figure 20
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14
Operation
Before Operation
Clear the lawn of all sticks, stones, wire and other debris
which may be caught or thrown by the mower blades.
For best results, mow when the grass is dry. Wet grass
tends to clump and plug up the mower and grass catcher
For efficient grass collection, air circulation under
the mower deck, through the chute and into the
grass catcher or cart is very important.
For this reason, BEFORE YOU BEGIN MOWING you
should make certain the underside of the mower and
the underside of the catcher lid are free from grass and
debris.
Make sure that there is a snug fit between mower deck,
blower housing, tubes, and grass catcher cover.
Mowing with the Turbo
Always operate with engine running at full speed when
mowing.
Grass should be cut often, and not too short. If grass is too
long or lush it may be necessary to keep ground speed
to a minimum or to cut only half the width of the mower to
prevent clogging. If grass is long, operate with mower in
high cutting position for first pass, cutting again in a lower
position on a second pass.
Look through the grass catcher tube to check for grass
flow. Do not open the grass catcher cover with mower
engaged.
If a large amount of cut grass is spilling out from under the
deck, the tube may be plugged or the catcher may be full.
Discontinue mowing, stop the tractor, disengage the PTO
and then empty the catcher or clear the tube.
WARNING
ALWAYS shut off the tractor. Disengage the PTO, and
allow all moving parts to stop BEFORE disconnecting or
clearing tube, or emptying grass bags.
Before leaving the operator’s position for any reason,
engage the parking brake, disengage the PTO, stop the
engine and remove the key.
To reduce fire hazard, keep the engine, tractor and
mower free of grass, leaves and excess grease.
Do not stop or park tractor over dry leaves, grass or
combustible materials.
Mowing without the Turbo
If you need to mow without the turbo vacuum system in
place (for instance, if the grass is too wet to bag, but must
be mowed), you must remove the turbo from the mower
deck, and properly position the deflector BEFORE you
begin mowing.
WARNING
To operate without the collection system, the turbo
assembly MUST be removed and the deflector
MUST be in the down position.
The deflector is spring loaded. When removing the
turbo, hold the deflector up; then lower the deflector into
the normal operating position.
Recommended Accessories
If operating on slopes when a rear attachment is installed,
use front counterweights. If you will be operating on slopes
over 15% (8.5°), two rear wheel weights are recommended
in addition to the front counterweights. Never operate on
slopes greater than 17.6% (10°).
After Operation
The turbo housing and grass catcher tube should be
removed for cleaning. Remove the tube by unlatching
the lower tube rubber band from turbo housing. When
reattaching, make sure there is a snug fit between the
mower deck, turbo housing, and grass catcher.
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15
Operation
DANGER
To operate without the collection system, the turbo
assembly MUST be removed and the deflector MUST be
in the down position.
The deflector is spring loaded. When attaching or
removing the turbo, hold the deflector up; then lower the
deflector into the normal operating position.
Removing the Turbo
NOTE: After initial assembly, it is not necessary to remove
mower deck when removing or installing turbo assembly.
For operation without turbo, the deflector must be
properly installed in the down position and retained
by the spring latch.
1. Remove the grass discharge tubes.
2. Unscrew the belt cover knob and open the cover.
3. Move the idler release lever (c, Figure 17) to release
tension on the drive belt. Remove the belt from the
pulley / hub assembly.
4. Remove spring (S, Figure 18).
5. Remove the hair pin clip (O, Figure 16) and remove the
turbo assembly.
6. Return the deflector to the down position.
7. Close belt cover, secure with plastic knob.
NOTE: The baffles do not need to be removed.
WARNING
The deflector must be properly installed in the down
position and retained by the spring. Do not operate the
unit without a deflector.
Deector Support Adjustment
The deflector support prevents the deflector from
contacting the top of the turbo. If the deflector support
is not providing sufficient clearance, shim the deflector
support with washers until the deflector does not contact
the turbo.
Storage
Remove any debris from the turbo housing. To clean the
housing, use a mild detergent only (other products may
damage tube).
If paint has been scratched on metal parts, touch up with
paint, or apply a thin film of oil.
To prevent corrosion, store in a dry area, away from
moisture.
Storage
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80004543_EN Rev -
BRIGGS & STRATTON PRODUCTS WARRANTY POLICY JANUARY 2014
LIMITED WARRANTY
Briggs & Stratton warrants that, during the warranty period specified below, it will repair or replace, free of charge, any part that is
defective in material or workmanship or both. Transportation charges on product submitted for repair or replacement under this
warranty must be borne by purchaser. This warranty is effective for and is subject to the time periods and conditions stated below.
For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRATTON.COM. The
purchaser must contact the Authorized Service Dealer, and then make the product available to the Authorized Service Dealer for
inspection and testing.
There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose,
are limited to the warranty period listed below, or to the extent permitted by law. Liability for incidental or consequential damages
are excluded to the extent exclusion is permitted by law. Some states or countries do not allow limitations on how long an implied
warranty lasts, and some states or countries do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights
which vary from state to state or country to country.**
WARRANTY PERIOD
** In Australia - Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also
entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major
failure. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at BRIGGSandSTRATTON.COM, or
by calling 1300 274 447, or by emailing or writing to [email protected], Briggs & Stratton Australia Pty Ltd, 1
Moorebank Avenue, NSW, Australia, 2170.
The warranty period begins on the date of purchase by the first retail or commercial consumer. “Consumer use” means personal
residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial, income producing
or rental purposes. Once a product has experienced commercial use, it shall thereafter be considered as a commercial use product for
purposes of this warranty.
To ensure prompt and complete warranty coverage, register your product at the website shown above or at www.onlineproductregistration.
com, or mail the completed registration card (if provided), or call 1-800-743-4115 (in USA).
Save your proof of purchase receipt. If you do not provide proof of the initial purchase date at the time warranty service is requested, the
manufacturing date of the product will be used to determine the warranty period. Product registration is not required to obtain warranty
service on Briggs & Stratton products.
ABOUT YOUR WARRANTY
Warranty service is available only through BRIGGSandSTRATTON.COM. Briggs & Stratton Dealers. Most warranty repairs are
handled routinely, but sometimes requests for warranty service may not be appropriate. This warranty covers only defects in materials
or workmanship. It does not cover damage caused by improper use or abuse, improper maintenance or repair, or normal wear and tear.
Improper Use and Abuse - The proper, intended use of this product is described in the Operator’s Manual. Using the product in a way
not described in the Operator’s Manual or using the product after it has been damaged will not be covered under this warranty. Warranty
coverage will also not be provided if the serial number on the product has been removed or the product has been altered or modified in
any way, or if the product has evidence of abuse such as impact damage or water/chemical corrosion damage.
Improper Maintenance or Repair - This product must be maintained according to the procedures and schedules provided in
the Operator’s Manual, and serviced or repaired using genuine Briggs & Stratton parts or equivalent. Damage caused by lack of
maintenance or use of non-original parts is not covered by warranty.
Normal Wear and Tear - Like most mechanical devices, your unit is subject to wear even when properly maintained. This warranty
does not cover repairs when normal use has exhausted the life of a part or the equipment. Maintenance and wear items such as filters,
belts, cutting blades, and brake pads (except engine brake pads) are not covered by warranty due to wear characteristics alone, unless
the cause is due to defects in material or workmanship.
Other Exclusions - This warranty excludes damage due to accident, abuse, modifications, alterations, improper servicing, freezing or
chemical deterioration. Attachments or accessories that were not originally packaged with the product are also excluded. This warranty
does not include used, reconditioned, second-hand, or demonstration equipment or engines. This warranty also excludes failures due
to acts of God and other force majeure events beyond the manufacturer’s control.
Item Consumer Use Commercial Use
Accessory/Attachment/Equipment 12 months None
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Simplicity ATTACHMENT, 1695757 TURBO VACUUM SYSTEM User manual

Category
Garden tools
Type
User manual

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