Tri Tool PFM1632 Operating instructions

92-1412 Rev. 150925

PIPEMASTER™ Model PFM816

Operation

Manual

92-1456 Rev. 230201

PIPEMASTER™ Model PFM1632

ABOUT TRI TOOL TECHNOLOGIES

At Tri Tool, we are committed to your success through

relentless innovation and powerful partnership. We

insist on developing tools and equipment that exceed

your expectations of performance, precision, safety, and

durability. As a full-service engineering rm, we are here to

support you every step of the way.

For more information on engineered solutions, products,

and trainings, visit tritool.com or contact our engineers at

+1(916) 288-6100.

92-1456 Rev. 230201

PIPEMASTER™ Model PFM1632

TABLE OF CONTENTS

Tri Tool Inc. Warranty 2

Tool Bit Resharpening Policy 3

About The Manual 4

Safety 6

General Description 8

 Specications         9

Hydraulic Schematic 13

Operation 15

Cutting Speeds and Feeds 26

Tooling 28

Standard Head: Jaw Block Pads and Assemblies 32

Extension Head: Jaw Block Pads And Assemblies 33

Maintenance 34

Troubleshooting 37

 Accessories           39

Illustrated Parts Breakdown 40

ABOUT TRI TOOL TECHNOLOGIES

At Tri Tool, we are committed to your success through

relentless innovation and powerful partnership. We

insist on developing tools and equipment that exceed

your expectations of performance, precision, safety, and

durability. As a full-service engineering rm, we are here to

support you every step of the way.

For more information on engineered solutions, products,

and trainings, visit tritool.com or contact our engineers at

+1(916) 288-6100.

TRI TOOL INC.

92-1456 Rev. 2302012

TRI TOOL INC. Warranty

LIMITED WARRANTY: All products manufactured by Seller are warranted to be free from

defects in materials and workmanship under normal use. The period of this warranty shall

be three years from the date of shipment for all products, except for welding and Non-

Standard Products which shall be one year from the date of shipment. The Buyer shall

bear all shipping, packing and insurance costs and all other costs to and from a designated

repair service center. All return goods must be authorized in advance and communicated

upon issuance of a Return Material Authorization (RMA) by Seller. The product will be

returned to the Seller accompanied by a RMA number and associated paperwork, freight

prepaid and billed to the Buyer. This warranty is not transferable and will not apply to

tool bits or other consumables, or to any Goods to have been (i) mishandled, misused,

abused or damaged by Buyer or any third party; (ii) altered without the express permission

in writing by Seller, (iii) repaired by a party other than Seller without Seller’s prior written

approval; or (iv) improperly stored, installed, operated, or maintained in a manner

inconsistent with Seller’s instructions. This warranty does not apply to defects attributed to

(i) normal wear and tear or (ii) failure to comply with Seller’s safety warnings.

No warranty for any parts or other supplies provided to seller by buyer, whether or not they

are incorporated into goods. Goods supplied by seller which are designed or manufactured

by a third party are subject strictly to the third party’s warranty for those goods. Seller

makes no warranty and disclaims all statutory or implied warranties for these goods,

including the implied warranties of merchantability, freedom from patent infringement and

tnessforaparticularpurpose.

Neither this warranty nor any other warranty, expressed or implied, including implied

warrantiesofmechanicalability,tnessforaparticularuse,ormerchantability,shall

extend beyond the warranty period. No responsibility is assumed for any incidental or

consequential damages. Some states do not allow limitations on how long an implied

warranty lasts and some states do not allow the exclusion or limitations incidental or

consequential damages, so the above limitation of exclusion does not apply to all Buyers.

ThiswarrantygivestheBuyerspeciclegalrights.Otherrightsvaryfromstatetostate.

Warranty Claims and Remedies

Buyer must promptly notify Seller in writing during the applicable warranty period, of

any defective Goods covered by Seller’s warranties under the Limited Warranty section

herein,andnolaterthanfteen(15)calendardaysafterdiscoveryofthedefect.Seller

has no obligation to honor any warranty claim made after the expiration of the warranty

period. However, despite the expiration of the warranty period, Seller, at its reasonable

discretion,mayacceptwarrantyclaimssubmitteduptofteen(15)calendardaysafter

the expiration of the warranty period provided that Buyer provides Seller with credible

and persuasive documentary evidence that the defect was discovered during the

warrantyperiod.Nowarrantyclaimssubmittedafterthisfteen(15)daycalendarperiod

will be considered by Seller.

Model PFM1632 PIPEMASTER™

92-1456 Rev. 230201 3

IfthedefectclaimedbyBuyercannotbereproducedorotherwiseveriedbySeller,the

GoodswillbereturnedtoBuyerunmodiedatBuyer’sexpense.

ThewarrantyperiodforrepairedorreplacedGoodsshallbe(i)ninety(90)daysor(ii)the

unexpired portion of the original warranty period. Under no circumstances is Seller liable

for recall, retrieval, removal, dismantling, re-installation, redeployment, or re-commissioning

of any defective Goods or any costs associated therewith.

Tool Bit Resharpening Policy

Buyer’snoticeofadefectiveGoodsmustidentifythespecicGoodsaffected,andthe

nature of the defect. It is required when returning the defective Goods, that it is suitably

packed, fully insured, and transportation and insurance prepaid in accordance with

instructions issued by Seller. Seller, at its sole option, will either repair or replace any

Goods authorized for return to Seller. Such repair, replacement, or credit shall be Buyer’s

sole remedy for defective Goods. Buyer must promptly provide Seller with all information

requestedregardingtheidentieddefect.

Buyer is required to check all tool bits prior to returning and ensure they are packaged well

for shipment. The price structure is available from the Seller’s sales coordinator. Seller

cannot resharpen badly gouged, chipped, or broken tool bits. Seller will return tool bits that

are not suitable for resharpening with the tool bits that were resharpened upon Buyer’s

request. Buyer is responsible for all shipping charges to and from Seller.

TRI TOOL INC.

92-1456 Rev. 2302014

1. ABOUT THE MANUAL

ORIGINAL INSTRUCTIONS

Copyright

©Copyright Tri Tool Inc. Proprietary property of Tri Tool Inc. No reproduction, use, or

duplication of the information shown hereon is permitted without the express written

consent of Tri Tool Inc.

Disclaimer

The instructions and descriptions in this manual were accurate when the manual was

written. However, the information in the manual is subject to change without notice. Check

for updated information before you start any job. The Tri Tool Inc. web site has the most

current information.

Do not operate or work on this equipment unless you have read and understood the

instructions in this Manual. Failure to follow the instructions or follow the safety instructions

could result in serious injury or death. This manual describes conditions and hazards that

are common and anticipated during equipment operation. No manual can address all

conditions which may occur.

Safety Symbols

The manual may contain one or more safety symbols. These symbols and the associated

text warn you of potentially hazardous conditions. Examples of the safety symbols and the

associated text follow:

DANGER

DANGER: Indicates a hazardous situation that, if not avoided, will result in serious

injury or death.

WARNING

WARNING: Indicates a hazardous situation that, if not avoided, could result in serious

injury or death.

CAUTION

CAUTION: Indicates a hazardous situation that, if not avoided, could result in minor or

moderate injury, or cause property damage.

Model PFM1632 PIPEMASTER™

92-1456 Rev. 230201 5

GLASSES

SAFETY GLASSES: Indicates a hazardous situation that requires the use

of safety glasses.

HOT SURFACE

HOT SURFACE: Indicates a hazardous situation that hot

surfaces may be present.

SHOCK HAZARD

ARC FLASH & SHOCK HAZARD: High voltage. Entry by authorized

personnel only. Appropriate PPE and tools required when working on this

equipment.

GLOVES

GLOVES: Indicates a hazardous situation that requires glasses.

READ MANUAL

READ MANUAL: Read manual before use, refer to manual for Tri Tool

machine being used.

DISCONNECT

FROM POWER

DISCONNECT FROM POWER: Disconnect main plug from electrical outlet

before performing all maintenance.

TRI TOOL INC.

92-1456 Rev. 2302016

2. SAFETY PRECAUTIONS

In General

Use standard safety equipment such as: hard hats, safety shoes, safety harnesses,

protective clothes, and other safety devices when appropriate.

Operatethistoolonlyinaccordancewithspecicoperatinginstructions.

WARNING

WARNING: Do not override the dead-man switch on the power unit. Locking down,

obstructing, or in any way defeating the dead-man switch on the power drive unit may

result in serious injury.

Personal Protective Equipment

Use standard safety equipment such as: hard hats, safety shoes, safety harnesses,

protective clothes, and other safety devices when appropriate.

Wear safety glasses.

Do not wear loose clothing or jewelry.

Wear nonskid footwear.

Put long hair in a cap or a net to make sure hair does not get tangled in equipment.

Personnel

Only personnel who are trained or are being trained may operate the equipment.

Keep the operation manual available where the equipment is used.

The operator must read the operation manual before using the equipment.

The equipment must be operated in accordance with the manual information.

The operator must follow the safety precautions in this manual and good engineering

practices to reduce the risk of injury.

Before using the equipment, the operator must ensure that all safety messages on the

equipment are legible.

Work Area

Keep the work area clean.

Keep the area well lit.

Keep items such as electrical cords, cables, rags, rigging straps, away from rotating

equipment.

Donotusepower-cuttingtoolsinthepresenceofammableliquidsandgases.

Do not let visitors or untrained personnel near tools that are in use.

Model PFM1632 PIPEMASTER™

92-1456 Rev. 230201 7

Ensure all observers wear eye protection.

Keep proper footing at all times.

Area Equipment

Secure the pipe with clamps, vises, chains or straps.

Ensure that both sides of the pipe at the cut site is fully supported so that the pipe will

not move after the cut is completed. Long lengths of pipe may be under load and the

separation of the pipe can release pressure. This pressure can cause both sides of the pipe

to move.

Tool Care

Keep tools in good operating condition. Sharp tool bits perform better and are safer than

dull tool bits.

Do not use damaged tools. Always check your tools for damage especially if a tool has

malfunctioned, been dropped or hit, check it for damage.

Before you start operating the equipment, do no-load tests and feed function checks.

Tool Use

Use the right tool and tool bit for the job. Contact Tri Tool to help with your application.

Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause

cuts or punctures.

Disconnect power supply during setup and maintenance. Use all ‘Stop’ or Shut off’ features

available when changing or adjusting tool bits, maintaining the tool, or when the tool is not

in use.

Remove adjusting keys and wrenches before applying power to the equipment. Check the

tool before turning it on to make sure that all keys and wrenches have been removed.

Do not force tools. Tools and tool bits function better and safer when used at the

recommended speeds.

Do not reach into rotating equipment.

Do not reach into the rotating head stock to remove chips, to make adjustments, or to

checkthesurfacenish.

Handle chips with care. Chips have very sharp edges and are hot. Do not try to pull chips

apart with bare hands.

Store tools properly. Disconnect tools from the power source, remove the tool bits, and

store in a safe place.

3. GENERAL DESCRIPTION

The Model PFM 1632 PIPEMASTER® is a Portable ID Mount Machine Tool for beveling,

facing and/or counter-boring 16” (406.4 mm) through 32” (812.8 mm) pipe.

Forsmoothpowerdeliverythatresultsinoptimalsurfacenish,themachinehasTwin

Hydraulic Motor Drives that power Helical Drive Gears which are attached to the Main

Spindle.

The machine has Hydraulic Feed Cylinders, which advance the Cutting Head into the pipe.

The Cylinders are operated with slow and rapid feed controls.

A large diameter Mandrel Shaft provides optimum stability during heavy cutting operations.

One Hydraulically Actuated Mandrel Head, with Extended Mounting Ring Assemblies and

Mounting Pads, covers the complete mounting range of the tool.

The Lifting Frame does not require removal or separate Lay Down Stands. The tool can be

lifted for mounting in a horizontal, vertical-up, or vertical-down position for prepping on site

pipes.

TRI TOOL INC.

92-1456 Rev. 2302018

4. SPECIFICATIONS

48.09"

(1221.6 mm)

2.34"

(59.4mm)

52.25"

(1327.2 mm)

40.00"DIA.

(1016.0 mm)

Rotating Parts

8.57"

(217.8 mm) 107.34"

(2726.5 mm)

64.00"

(1625.6 mm)

Figure: 1. Model PFM1632 Pipemaster

Weight (Approx.): 5200 lbs (2,358.7 kg)

Available Feed Travel: 5.50"(139.7mm)

Clearance and Dimensions

Maximum Rotating Head DIA: 40.00"(1016mm)

Length (parallel to axis of pipe): 107.34"(2726.5mm)

Cutting Capacities

Basic Pipe Sizes: Mostschedulesof16"through32"pipe.

Basic Tube Sizes

Upto1.88"(47.8mm)walltubingwithamaximumODof32.00"(812.8mm)anda

minimumIDof13.90"(353.1mm)maybebeveledwiththeStandardMandrel.

Model PFM1632 PIPEMASTER™

92-1456 Rev. 230201 9

Wall Thickness Capacity

Wallthicknessofstandardpipescheduleswithwallthicknessesupto1.88"(47.8mm)in

the range listed. Tubing or pipe with greater wall thickness may be handled provided the ID

isequalorgreaterthan13.90"(353.1mm)andtheODisequalorlessthan32.00"(812.8

mm). Contact Tri Tool Inc. for procedures to use with heavier walled tubing or pipe.

Material Cutting Capabilities

Mild steels, chrome steels (Rc 35 max), API X42 through X85, stainless steel, copper-nickel

alloys,andaluminumwithoutlimitationsexceptsizeandwallthicknessasspeciedinthe

previous paragraphs.

Inconel and other high temperature alloys may require special procedures as a function of

wall thickness and type of end preparations. Contact Tri Tool’s Engineering Department for

details.

Cutting Head Speeds

Dual Hydraulic Drive: Maximum Cutting Head Speed 42 RPM

Feed

DualHydraulicPoweredCylinderswithfastfeedcontrolinbothdirectionsandne

adjustment feed for cutting.

Mounting

Hydraulically actuated cylinder expands Mandrel Pins and Jaw Blocks.

Drive System

DualHydraulicDriveMotorfor16"(406.4mm)to32"(812.8mm)pipe.

Requires separate Hydraulic power supply. Ref: HPU 75-60/5 Unit.

Power Requirement

60 GPM @ 2000 PSI Warranty (Limited)

5 GPM @ 2000 PSI Warranty (Limited)

TRI TOOL INC.

92-1456 Rev. 23020110

WARRANTY (LIMITED)

Parts and/or equipment are warranted against defects in material and workmanship for one

year from date of purchase. Full details supplied on

request and/or with tools.

Spare parts and Standard Tool Bit Inserts and Holders are available from stock.

Engineeringdesignservicesforcustomtoolsandspecialfunctionmodicationsare

available from the factory.

All Tri Tool and Allied Equipment Products are subject to design improvements and

specicationchangesatanytimewithnoobligationtounitsalreadysold.

Model PFM1632 PIPEMASTER™

92-1456 Rev. 230201 11

This Page is Intentionally Left Blank

Model PFM 1632 PIPEMASTER®

92-1456 Rev. 230201 13

5. HYDRAULIC SCHEMATIC

G4

DRIVE RAPID

FEED

CLAMP

JOG

60 GPM PUMP

TRI TOOL INC

HPU 70-60/5

(75 HP Motor w/

Tandem Pumps)

5 GPM PUMP

Return Reservoir

P

G5

T

DRIVE

PRESSURE

G3

CLAMP

PRESSURE

DVP

A2

B2

G2

DVA

B3

DVB

A3

P

A

T

B

FEED

CYLINDERS

B1

A1

CLAMP

CYLINDER

DRIVE

MOTORS

P B A

CAGE

SAFETY VALVE

IN

OUT

G1

PCV1

PCV2 PCV3 PCV4 PCV5 PCV6

CV3

PCV7

CV2

CV1CV5CV4

PSV1

TRI TOOL INC

D-30995

Figure: 3. Hydraulic Schematic

This Page is Intentionally Left Blank

6. OPERATION

ADJUSTMENTS

TOOL HOLDER HEIGHT ADJUSTMENT

4. Loosen the Tool Holder

retaining shoulder screw.

2. Rotate tracking wheel until

it is at it’s highest outward

point.

1. Loosen the tracking

wheel shoulder screw.

3. Loosen the 2 cap

screws of the tool

holder retaining bar.

Thismeasurementshouldbe.250"higherthanthe

radiusoftheIDofthepipeminus3.875"

5. Slide the tool holder

to bring it to the

measured height, if

between gear rack

teeth, go to the next

higher tooth.

6. Set all other tool

holders at the same

height and tighten all

screws.

Model PFM1632 PIPEMASTER™

92-1456 Rev. 230201 15

1. Before any adjustment can be made, all

hex screws must be loosened and the

inside cup brush must be loosened.

2. Rotate axial adjustment screw clockwise

until it stops.

3. Push the tool bit holder until it bottoms in

the tool slot and tighten all hex screws.

Measure height for step 'B'.

6. Use a feeler gauge to

measure gap between tool

bit and tracking wheel to

adjust the land thickness

of the prep.

4. Loosen the

tracking wheel

shoulder bolt.

5. Rotate tracking

wheel eccentric

shaft to adjust the

land thickness.

7. Tighten the tracking

wheel shoulder bolt.

8. Reset and tighten cup brush.

STEP ‘A’ - ADJUSTING RADIUS TOOL HOLDER ASSEMBLY

B

TRI TOOL INC.

92-1456 Rev. 23020116

STEP ‘B’ - ADJUSTING THE INNER BEVEL TOOL HOLDER ASSEMBLY

1. Before any adjustment can be

made, all hex screws must be

loosened and the inside cup brush

must be loosened.

2. Rotate axial adjustment screw to

adjust tool holder height and after

adjustment is done tighten all hex

screws.

7. Take this measurement for Step 'C'.

3. Adjust this height to match

measurement

taken in step 'A'.

5. Use a feeler gauge

to adjust this

height. (Add the

land thickness to

the radius of the 'J'

bevel minus the

radius of the

insert.) .Rotate

tracking wheel to

adjust accordingly.

Example:

radius + land

thickness – insert

3.2 mm + 1.2 mm

– 2.3 = 2.1 mm

4. Loosen the tracking

wheel shoulder screw.

6. Tighten the tracking wheel shoulder

screw.

7. Reset and tighten the cup brush.

Model PFM1632 PIPEMASTER™

92-1456 Rev. 230201 17

STEP ‘C’ - ADJUSTING THE OUTER BEVEL TOOL HOLDER ASSEMBLY

1. Before any adjustment can be made, all

hex screws must be loosened and the

inside cup brush must be loosened.

2. Rotate axial adjustment screw to adjust

tool holder height and after adjustment is

done tighten all hex screws.

3. Adjust this height to match measurement

taken in

step 'B'.

4. Loosen the tracking

wheel shoulder screw.

5. Rotate the tracking

wheel cam to adjust

tool bit radial height

to split the chip load

equally between the

2 bevel bits.

6. Tighten the

tracking wheel

shoulder screw.

7. Reset and tighten the

cup brush.

Pipe

(Ref. Only)

#3

STEP ‘C’ - ADJUSTING THE OUTER BEVEL TOOL HOLDER ASSEMBLY

Pipe

(Ref. Only)

#3

STEP ‘C’ - ADJUSTING THE OUTER BEVEL TOOL HOLDER ASSEMBLY

TRI TOOL INC.

92-1456 Rev. 23020118

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