Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
© Öhlins Racing AB. All rights
reserved. Any reprinting or
unauthorized use without the written
permission of Öhlins Racing AB
is prohibited.
www.ohlins.com
Öhlins products are subject to
continuous improvement and
development, therefore, although
these instructions include the most
up-to-date information available at
the time of printing, minor updates
may occur.
To find the latest information contact
your Öhlins distributor. Please
consult your Öhlins dealer if you
have any questions regarding the
contents in this document.
Shock Absorber for Yamaha Grizzly 700 - front
YA 1078
Mounting Instructions
Part No Pcs
Shock absorber YA1078 2
Sticker 00197-01 2
C-spanner 00710-01 2
Memo Notes Sticker 01180-01 1
Owner’s Manual 07235-01 1
Before installing this product, check the
contents of the kit. If anything is missing, please
contact an Öhlins dealer.
Kit Contents
Recommended set-up
Compression damping 12 clicks
Rebound damping 20 clicks
Shock absorber data
Length 359 mm
Stroke 90 mm
Set-up Data
Please note that during storage and
transportation, especially at high ambient
temperature, some of the oil and grease used for
assembling may leak and stain the packaging.
This is in no way detrimental to the product,
wipe off the excessive oil/grease with a cloth.
Part no. YA1078_1
Issued 2010-03-10
Warning!
Before installing this product, read the Öhlins
Owner’s Manual. The shock absorber is an
important part of your vehicle and will affect the
stability.
Rider’s weight A-arm: Standard
65kg /165Lb Long spring 06390-05
Spring rate 24-33 N/mm
Spring free length 230mm
80kg /187Lb Long spring 06390-06
Spring rate 27-36 N/mm
Spring free length 235mm
90kg /198Lb Long spring 06390-07
Spring rate 30-39 N/mm
Spring free length 235mm
Recommended spring preload: 30 mm
Spring Guide
Adjustments
Warning!
Before riding, always make sure that the
basic settings made by Öhlins are according
to recommended Set-up Data. Read about
adjustments and setting up in the Öhlins
Owner’s Manual before you make any
adjustments. Contact an Öhlins dealer if you
have any questions about setting up the shock
absorber.
Spring Preload
Adjuster
Compression
Damping Adjuster
Rebound
Damping Adjuster
1 2
Install and adjust Spring How to install
Warning!
It is advisable to have an Öhlins dealer install the
shock absorber.
When installing, read the Vehicle Service Manual.
1
Raise the front end of the vehicle so that
the original shock absorbers are in a neutral
position.
Warning!
Make sure the vehicle is securely supported so
that it will not tip.
2
Remove the original shock absorbers.
3
Install the Öhlins shock absorbers in the
same positions as the original units. Fasten
the upper attachment rst. The piggy back
reservoirs should be at the top and towards
the sides, see gure.
1
4
4
Fasten the lower attachment. Raise or lower
the wheels slightly to make the attachment t.
5
Tighten the attachment screws to the correct
torque. Consult your Vehicle Owners manual.
Caution!
Make sure that all screws are tightened to the
correct torque and that nothing fouls or restricts
movement of the shock absorber when the
suspension is fully compressed or extended.
A
Spring
platform
locknut
Spring
platform
Spring Preload = A - B
A Free spring length
B Installed spring length
A
B
1
2
3
Spring
Spring clip
4
3
1
Measure the free length of the spring (A).
2
Loosen the spring platform locknut using C-
spanner 00710-01 so that you can move the
spring platform as far up as needed to install
the spring.
3
Put the shock absorber up-side-down in a
vice so that you can install the spring and the
spring clip.
Note!
The spring platform and spring are press fitted.
Push hard to install the spring.
4
Measure the spring length. Adjust the spring
preload to the recommended setting, see
section Set-up data in this folder.
5
Install the shock absorber to the vehicle
according to the procedure in this folder.
Check sag and ride height (see Owner’s
Manual) and adjust spring preload again if
necessary.
Note!
Tighten the spring platform locknut before riding
your Vehicle.
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