Toro e-Dingo 500 Wheeled User manual

Type
User manual

This manual is also suitable for

FormNo.3438-380RevB
e-Dingo500CompactToolCarrier
ModelNo.22218—SerialNo.400000000andUp
ModelNo.22218G—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3438-380*
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thepowercordonthisproductcontains
lead,achemicalknowntotheState
ofCaliforniatocausebirthdefects
orotherreproductiveharm.Wash
handsafterhandling.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisacompacttoolcarrierintendedfor
useinvariousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachments,eachofwhich
performsaspecializedfunction.Usingthisproduct
forpurposesotherthanitsintendedusecouldprove
dangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g311261
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup........................................................................8
1CheckingtheHydraulicFluidLevel..................8
2ChargingtheBatteries.....................................8
ProductOverview.....................................................9
Controls.............................................................9
InfoCenterDisplay........................................10
Specications..................................................13
Attachments/Accessories.................................13
BeforeOperation.................................................13
BeforeOperationSafety...................................13
PerformingDailyMaintenance..........................14
AdjustingtheThighSupport..............................14
DuringOperation.................................................14
DuringOperationSafety...................................14
StartingtheMachine.........................................16
DrivingtheMachine..........................................16
ShuttingOfftheMachine..................................16
UsingAttachments...........................................16
UsingtheInfoCenter.........................................18
AfterOperation....................................................19
AfterOperationSafety......................................19
MovingaNon-FunctioningMachine..................20
HaulingtheMachine.........................................21
LiftingtheMachine...........................................23
MaintainingtheBatteries..................................23
TransportingtheBatteries.................................24
UsingtheBatteryCharger................................24
Maintenance...........................................................27
MaintenanceSafety..........................................27
RecommendedMaintenanceSchedule(s)...........27
Pre-MaintenanceProcedures..............................28
UsingtheCylinderLocks..................................28
AccessingInternalComponents.......................28
DisconnectingtheMainPower..........................29
Lubrication..........................................................30
GreasingtheMachine.......................................30
ElectricalSystemMaintenance...........................31
ElectricalSystemSafety...................................31
DisconnectingorConnectingPowertothe
Machine........................................................31
ReplacingtheStaticStrap................................31
ServicingtheBatteries......................................31
MaintainingtheBatteryCharger.......................31
ServicingtheFuse............................................32
DriveSystemMaintenance..................................32
CheckingtheTireTreads..................................32
CheckingtheWheel-LugNuts..........................32
BrakeMaintenance.............................................33
TestingtheParkingBrake.................................33
HydraulicSystemMaintenance...........................33
HydraulicSystemSafety...................................33
RelievingHydraulicPressure............................33
HydraulicFluidSpecications...........................34
CheckingtheHydraulic-FluidLevel...................34
ReplacingtheHydraulicFilter...........................35
ChangingtheHydraulicFluid............................35
Cleaning..............................................................36
RemovingDebris..............................................36
WashingtheMachine.......................................36
Storage...................................................................36
StorageSafety..................................................36
StoringtheMachine..........................................36
BatteryStorageRequirements.........................36
Troubleshooting......................................................38
3
Safety
DANGER
Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.
Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(for
example,intheUS,call811orinAustralia,
call1100forthenationwidemarkingservice).
GeneralSafety
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
Donotcarryaloadwiththearmsraised;always
carryloadsclosetotheground.
Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphillandtheload
closetotheground.Weightdistributionchanges
withattachments.Anemptybucketmakesthe
rearofthemachinetheheavyend,andafull
bucketmakesthefrontofthemachinetheheavy
end.Mostotherattachmentsmakethefrontofthe
machinetheheavyend.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas.
ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingthemachine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Neverallowchildrenoruntrainedpeopleto
operatethemachine.
Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepbystandersandchildrenoutoftheoperating
area.
Stopthemachine,shutoffthemachine,and
removethekeybeforeservicingorunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal93-6686
93-6686
1.Hydraulicuid2.ReadtheOperator's
Manual.
decal93-9084
93-9084
1.Liftpoint/Tie-downpoint
4
decal98-4387
98-4387
1.Warning—wearhearingprotection.
decal108-4723
108-4723
1.Auxiliaryhydraulics
3.Neutral(off)
2.Lockedreverse(detent)
4.Forward
decal130-2836
130-2836
1.Crushinghazardfromabove;cuttinghazardofthe
hand—keepawayfromtheattachmentandtheliftarm.
decal130-2837
130-2837
1.Warning—donotcarrypassengersinthebucket.
decal132-9051
132-9051
1.Tie-downpoint
decal133-8061
133-8061
decal137-9712
137-9712
1.Warning—readthe
Operator’sManual.
3.Explosionhazard—donot
openthebattery;donot
useadamagedbattery.
2.Warning—keepat
temperaturesbelow65°C
(149°F).
4.Warning—readthe
Operator’sManual
forbatterycharging
information.
5
decal139-7707
139-7707
1.Parking
brake—disengaged
2.Parkingbrake—engaged
decal139-7708
139-7708
1.Crushinghazardfromabove,fallingload—ensurethatthe
quick-attachleversarelocked.
decal139-7709
139-7709
1.Waterlevel2.Attention—readthe
Operator’sManual.
decal139-7710
139-7710
1.Keepthebatteryattemperaturesabove-5°C(23°F);read
theOperator’sManual.
decal139-7717
139-7717
decal139-7718
139-7718
1.Warning—Disconnectthepower,stopthemachine,read
theOperator’sManual.
6
decal139-7721
139-7721
1.Warning—readtheOperatorsManualbeforeperforming
batterymaintenance;donotoperatethemachinewhen
thebatterychargerisconnected;disconnectthebattery
chargerbeforeoperatingthemachine.
decal139-8343
139-8343
1.RecyclableLithium-Ion3.Electricshockhazard
2.Donotdiscardimproperly.4.Firehazard
decal137-9713
137-9713
1.Warning—readtheOperator'sManual.5.Explosionhazard—avoidsparks;nore,openames,or
smoking.
2.Warning—keepoutoftherainandotherwetconditions.6.Asphyxiationhazard,poisonousfumesortoxicgases—donot
chargethebatteryinanenclosedspace.
3.Warning—donottouchthehotsurface.7.Electricshockhazard—donotperformmaintenanceonthe
battery.
4.Warning—donotopenthebattery;donotuseadamaged
battery.
decal139-7660
139-7660
1.Warning—readtheOperatorsManual.
9.Titletheattachmentup.
2.Warning—alloperatorsshouldbetrainedbeforeoperating
themachine.
10.Ecomode—On
3.Warning—keepbystandersaway.
11.Ecomode—Off
4.Tippinghazard—donotdrivethemachinewiththeload
raised;positiontheheavyendofthemachineuphillwhen
drivingonaslope.
12.InchMode—On
5.Lowertheattachment.
13.InchMode—Off
6.Raisetheattachment.
14.On
7.Tractioncontrols
15.Off
8.Tilttheattachmentdown.
7
Setup
1
CheckingtheHydraulic
FluidLevel
NoPartsRequired
Procedure
Beforestartingthemachineforthersttime,check
thehydraulic-uidlevel;refertoCheckingthe
Hydraulic-FluidLevel(page34).
2
ChargingtheBatteries
NoPartsRequired
Procedure
Chargethebatteries;refertoChargingtheBatteries
(page25).
8
ProductOverview
g281979
Figure3
1.Attachmentmountplate
5.Cylinderlock
9.Handle13.Thighsupport
2.Tiltcylinder6.Batterybox
10.Liftpoint14.Counterweight
3.Auxiliaryhydrauliccouplers
7.Liftcylinder11.Controlpanel15.Operatorplatform
4.Loaderarms8.Wheel12.Parking-brakelever
Controls
ControlPanel
g281978
Figure4
1.InfoCenter
5.Auxiliary-hydraulicslever
2.Loader-armlever6.Keyswitch
3.Traction-controllevers7.Eco-modeswitch
4.Attachment-tiltlever8.Inch-modeswitch
KeySwitch
Thekeyswitchhas2positions:ONandOFF(Figure
4).
Usethekeyswitchtostartorshutoffthemachine;
refertoShuttingOfftheMachine(page16)and
ShuttingOfftheMachine(page16).
Traction-ControlLevers
Tomoveforward,movethetraction-controllevers
forward.
Tomoverearward,movethetraction-controllevers
rearward.
Toturn,movetheleverlocatedonthesideyou
wanttoturnbacktowardtheNEUTRALposition
whilekeepingtheotherleverengaged.
Note:Thefartheryoumovethetraction-control
leversineitherdirection,thefasterthemachine
movesinthatdirection.
Tosloworstop,movethetraction-controllevers
totheNEUTRALposition.
Attachment-TiltLever
Totilttheattachmentforward,slowlypushthe
attachment-tiltleverforward.
Totilttheattachmentrearward,slowlypullthe
attachment-tiltleverrearward.
9
Loader-ArmLever
Tolowertheloaderarms,slowlypushthe
loader-armleverforward.
Toraisetheloaderarms,slowlypulltheloader-arm
leverrearward.
Auxiliary-HydraulicsLever
Tooperateahydraulicattachmentintheforward
direction,slowlypulltheauxiliary-hydraulicslever
outandthenpulldown.
Tooperateahydraulicattachmentinthereverse
direction,slowlypulltheauxiliary-hydraulicslever
outandthenpushitupward.Thisisalsocalled
theDETENTpositionbecauseitdoesnotrequire
operatorpresence.
Parking-BrakeLever
Toengagetheparkingbrake,rotatethelever
down(Figure5).
Toreleasetheparkingbrake,rotatetheleverup
(Figure5).
g303557
Figure5
1.Parking-brake
lever—engaged
2.Parking-brake
lever—disengaged
Eco-ModeSwitch
PresstheswitchtotheONpositiontoactivateEco
Mode.UseEcoModetoreducethemotorspeedand
reducebatteryconsumption.
Inch-ModeSwitch
PresstheswitchtotheONpositiontoactivateInch
Mode.UseInchModetoslowthespeedofthe
machinewheninstallingorremovingattachments,
makingsmalladjustmentswiththemachine,and
turningcorners.
Note:InchModeoverridesanycurrentsettings(e.g.,
Ecomode,attachmentmodes).Themachinewill
returntothosesettingswhenInchModeisoff.
InfoCenterDisplay
TheInfoCenterLCDdisplayshowsinformationabout
yourmachine,suchastheoperatingstatus,various
diagnosticsandotherinformationaboutthemachine
(Figure6).Thereisasplashscreenandmain
informationscreenoftheInfoCenter.Youcanswitch
betweenthesplashscreenandmaininformation
screenatanytimebypressinganyoftheInfoCenter
buttonsandthenselectingtheappropriatedirectional
arrow.
g264015
Figure6
1.Indicatorlight3.Middlebutton
2.Rightbutton
4.Leftbutton
LeftButton,MenuAccess/BackButton—pressthis
buttontoaccesstheInfoCentermenus.Youcan
useittoexitanymenuthatyouarecurrentlyusing.
MiddleButton—usethisbuttontoscrolldown
menus.
RightButton—usethisbuttontoopenamenu
wherearightarrowindicatesadditionalcontent.
Note:Thepurposeofeachbuttonmaychange
dependingonwhatisrequiredatthetime.Each
buttonislabeledwithanicondisplayingitscurrent
function.
Figure7showswhatyoumayseeontheInfoCenter
whenyourunthemachine.Thesplashscreen
displaysforafewsecondsafteryouturnthekeyto
theONpositionthentherunscreendisplays.
10
g315353
Figure7
1.Splashscreen
6.EcoorInchModeison
(EcoModeshown).
2.Runscreen7.Parkingbrakeisengaged.
3.Hoursoperated8.Batterycharge
4.Batteryvoltage9.Instantaneousmachine
amperage
5.Attachmentmode(Bucket
Modeshown)
InfoCenterIconDescriptions
Menuaccess
Next
Previous
Scrolldown
Enter
Changetheattachmentmode.
Increase
Decrease
Exitmenu
CheckPINentry
Parkingbrakeisengaged.
Hourmeter
Batteryvoltage
Batterycharge—eachsolidbar
representsthechargein10%
increments.
EcoModeison.
InchModeison.
Coldstart
BucketModeison.
HammerModeison.
11
InfoCenterMenus
ToaccesstheInfoCentermenusystem,pressthe
menuaccessbuttonwhileatthemainscreen.
Thiswillbringyoutothemainmenu.Refertothe
followingtablesforasynopsisoftheoptionsavailable
fromthemenus:
MainMenu
MenuItemDescription
Faults
TheFAULTSmenucontains
alistoftherecentmachine
faults.RefertotheService
ManualoryourAuthorized
ToroDealerformore
informationontheFAULTS
menu.
ServiceTheServicemenucontains
informationonthemachine
suchashoursofuseandother
similarnumbers.
DiagnosticsTheDiagnosticsmenu
displaysthestateofeach
machineswitch,sensorand
controloutput.Youcanuse
thistotroubleshootcertain
issuesasitwillquicklytellyou
whichmachinecontrolsareon
andwhichareoff.
SettingsTheSettingsmenuallows
youtocustomizeandmodify
congurationvariablesonthe
InfoCenterdisplay.
AboutTheAboutmenuliststhe
modelnumber,serialnumber,
andsoftwareversionofyour
machine.
Faults
MenuItemDescription
CurrentListsthetotalnumberof
key-onhours(i.e.,hoursthat
thekeyhasbeenintheON
position).
LastIndicatesthelastkey-onhour
thatthefaultoccurredon.
First
Indicatestherstkey-onhour
thatthefaultoccurredon.
OccurrencesIndicatesthenumberoffault
occurrences.
Service
MenuItemDescription
Hours
Liststhetotalnumberofhours
thatthekey,motor,andEco
Modehavebeenonandthe
tractioncontrolshavebeen
engaged.
CountsListsthenumberoftimesthe
motorhasbeenstartedand
theamperagehoursforthe
battery.
Diagnostics
MenuItemDescription
BatteryIndicatestheinputsand
outputsforthebattery.Inputs
includethecurrentbattery
voltage;outputsincludethe
batterycurrentandpercentage
stateofcharge.
MotorcontrolIndicatestheinputsand
outputsforthemotorcontrol.
Inputsincludekeyrun,
neutral,parkingbrake,
auxiliary,Inch,Ecomode,
andraise/lower;usethese
tocheckinputfeedbackon
themachine.Outputsinclude
motorspeed(inrpm),phase
current,DCcurrent,controller
temperature,andmotor
temperature.
Settings
MenuItemDescription
Language
Controlsthelanguageused
ontheInfoCenter.
Backlight
Controlsthebrightnessofthe
LCDdisplay
ContrastControlsthecontrastofthe
LCDdisplay.
ProtectedMenusAllowsyoutoaccess
protectedmenusbyinputting
apasscode.
About
MenuItemDescription
Model
Liststhemodelnumberofthe
machine
SerialListstheserialnumberofthe
machine
S/WRevListsthesoftwarerevisionof
themastercontroller.
MotorCtrlSWListsthesoftwarerevisionof
themotorcontrol.
BatterySWListsthesoftwarerevisionof
thebattery.
12
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
89cm(35inches)
Length
152cm(62inches)
Height
125cm(49inches)
Weight(withoutattachment)938kg(2,068lb)
Ratedoperatingcapacity—with74.8
kg(165lb)operatorandthestandard
bucket
234kg(515lb)
Tippingcapacity—with74.8kg(165lb)
operatorandthestandardbucket
590kg(1,300lb)
Wheelbase
71cm(28inches)
Dumpheight(withstandardbucket)120cm(47inches)
Reach—fullyraised(withstandard
bucket)
71cm(28inches)
Heighttohingepin(narrowbucketin
standardposition)
168cm(66inches)
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageorrequirecertiedtrainingof
theoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetydecals.
Alwaysengagetheparkingbrake,shutoffthe
machine,removethekey,waitforallmoving
partstostop,andallowthemachinetocool
beforeadjusting,servicing,cleaning,orstoring
themachine.
Knowhowtostopthemachineandshutoffthe
machinequickly.
Checkthatthesafetyswitchesandshieldsare
attachedandfunctioningproperly.Donotoperate
themachineunlesstheyarefunctioningproperly.
Locatethepinch-pointareasmarkedonthe
machineandattachments;keepyourhandsand
feetawayfromtheseareas.
Beforeoperatingthemachinewithanattachment,
ensurethattheattachmentisproperlyinstalled
andthatitisagenuineT oroattachment.Readall
theattachmentmanuals.
Evaluatetheterraintodeterminewhataccessories
andattachmentsyouneedtoproperlyandsafely
performthejob.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas;notethelocationofunmarkedobjectsand
structures,suchasundergroundstoragetanks,
wells,andsepticsystems.
Inspecttheareawhereyouwillusetheequipment
forunevensurfacesorhiddenhazards.
Ensurethattheareaisclearofbystandersbefore
operatingthemachine.Stopthemachineifa
bystanderentersthearea.
13
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page27).
AdjustingtheThigh
Support
Toadjustthethighsupport(Figure8),loosenthe
knobsandraiseorlowerthesupportpadtothe
desiredheight.Youcanalsoobtainadditional
adjustmentbylooseningthenutsecuringthepad
totheadjustmentplateandmovingtheplateupor
downasneeded.Tightenallfastenerssecurelywhen
nished.
g006054
Figure8
1.Thigh-supportbracket
4.Knobandatwasher
2.Adjustmentplate
5.Carriagebolt
3.Thigh-supportpad
6.Locknutandatwasher
DuringOperation
DuringOperationSafety
GeneralSafety
Donotcarryaloadwiththearmsraised.Always
carryloadsclosetotheground.
Donotexceedtheratedoperatingcapacity,asthe
machinemaybecomeunstable,whichmayresult
inlossofcontrol.
UseonlyToro-approvedattachmentsand
accessories.Attachmentscanchangethestability
andtheoperatingcharacteristicsofthemachine.
Formachineswithaplatform:
Lowertheloaderarmsbeforesteppingoffthe
platform.
Donottrytostabilizethemachinebyputting
yourfootontheground.Ifyoulosecontrolof
themachine,stepofftheplatformandaway
fromthemachine.
Donotplaceyourfeetundertheplatform.
Donotmovethemachineunlessyouare
standingwithbothfeetontheplatformandyour
handsareholdingontothereferencebars.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Lookbehindanddownbeforebackingupto
ensurethatthepathisclear.
Neverjerkthecontrols;useasteadymotion.
Theowner/usercanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothingincludingeyeprotection,
longpants,substantialslip-resistantfootwear,
gloves,andhearingprotection.Tiebacklonghair
anddonotwearlooseclothingorloosejewelry.
Donotoperatethemachinewhenyouaretired,ill,
orundertheinuenceofalcoholordrugs.
Nevercarrypassengersandkeeppetsand
bystandersawayfromthemachine
Operatethemachineonlyingoodlight,keeping
awayfromholesandhiddenhazards.
Ensurethatallthedrivesareinneutralandengage
theparkingbrakebeforestartingthemachine.
Startthemachineonlyfromtheoperator'sposition.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Watchfor
trafc.
14
Stoptheattachmentwhenyouarenotworking.
Stopthemachine,shutoffthemachine,remove
thekey,andinspectthemachineifyoustrike
anobject.Makeanynecessaryrepairsbefore
resumingoperation.
Neverleaveamachineonwhenunattended.
Beforeleavingtheoperatingposition,dothe
following:
Parkthemachineonalevelsurface.
Lowertheloaderarmsanddisengagethe
auxiliaryhydraulics.
Engagetheparkingbrake.
Shutoffthemachineandremovethekey.
Donotoperatethemachinewhenthereistherisk
oflightning.
Operatethemachineonlyinareaswherethereis
sufcientclearanceforyoutosafelymaneuver.
Beawareofobstaclesincloseproximitytoyou.
Failuretomaintainadequatedistancefromtrees,
walls,andotherbarriersmayresultininjuryasthe
machinebacksupduringoperationifyouarenot
attentivetothesurroundings.
Checkforoverheadclearance(i.e.,electrical
wires,branches,ceilings,anddoorways)before
drivingunderanyobjectsanddonotcontactthem.
Donotoverlltheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Itemsin
theattachmentcouldfallandcauseinjury.
SlopeSafety
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
bucketmakestherearofthemachinetheheavy
end,andafullbucketmakesthefrontofthe
machinetheheavyend.Mostotherattachments
makethefrontofmachinetheheavyend.
Raisingtheloaderarmsonaslopeaffectsthe
stabilityofthemachine.Keeptheloaderarmsin
theloweredpositionwhenonslopes.
Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
Slowdownanduseextracareonslopesand
unevensurfaces.Groundconditionscanaffectthe
stabilityofthemachine.
Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight
downtheslope.
Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine
uphill.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,orbumps,asuneven
surfacescouldoverturnthemachine.T allgrass
canhideobstacles.
Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
Evaluatetheareatoensurethatthegroundis
stableenoughtosupportthemachine.
Usecautionwhenoperatingthemachinenearthe
following:
Drop-offs
Ditches
Embankments
Bodiesofwater
Stairwells
Loadingdocks
Ramps
Themachinecouldsuddenlyrolloverifawheel
goesovertheedgeortheedgecavesin.Maintain
asafedistancebetweenthemachineandany
hazard.
Donotremoveoraddattachmentsonaslope.
Donotparkthemachineonahillsideorslope.
15
StartingtheMachine
1.Standontheplatform.
2.Ensurethattheparkingbrakeisengagedandall
4leversareintheNEUTRALposition.
3.Insertthekeyintothekeyswitchandturnitto
theONposition.
Note:Themachinemayhavedifcultystartingunder
severecoldconditions.Whenstartingacoldmachine,
keepthemachineabove-18°C(0°F).
Note:Whenthemachinetemperatureisbelow-1°C
(30°F),thecold-startsymbol(Figure9)willappear
ontheInfoCenterwhilethemotorincreasesspeed
for2minutes.Duringthistime,donotmovethe
tractioncontrolswhiletheparkingbrakeisengaged;
otherwise,themotorshutsoffandthe2minutes
resets.Thecold-startsymboldisappearswhenthe
motorreachesfullspeed.
g304012
Figure9
DrivingtheMachine
Usethetractioncontrolstomovethemachine.The
fartheryoumovethetractioncontrolsinanydirection,
thefasterthemachinemovesinthatdirection.
Releasethetractioncontrolstostopthemachine.
ShuttingOfftheMachine
1.Parkthemachineonalevelsurface,lowerthe
loaderarms,andengagetheparkingbrake.
2.Ensurethattheauxiliaryhydraulicsleverisin
theNEUTRALposition.
3.TurnthekeyswitchtotheOFFpositionand
removethekey.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
Alwaysremovethekeyandengagethe
parkingbrakewhenleavingthemachine
unattended.
UsingAttachments
InstallinganAttachment
Important:UseonlyToro-approvedattachments.
Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.The
warrantyofthemachinemaybevoidedifyouuse
themachinewithunapprovedattachments.
Important:Beforeinstallingtheattachment,
ensurethatthemountplatesarefreeofanydirtor
debrisandthatthepinsrotatefreely.Ifthepins
donotrotatefreely,greasethem.
1.Positiontheattachmentonalevelsurfacewith
enoughspacebehindittoaccommodatethe
machine.
2.Startthemachine.
3.Tilttheattachmentmountplateforward.
4.Positionthemountplateintotheupperlipofthe
attachmentreceiverplate(Figure10).
g003710
Figure10
1.Mountplate2.Receiverplate
16
5.Raisetheloaderarmswhiletiltingbackthe
mountplateatthesametime.
Important:Raisetheattachmentenoughto
clearthegroundandtiltthemountplateall
thewayback.
6.Shutoffthemachineandremovethekey.
7.Engagethequick-attachpins,ensuringthatthey
arefullyseatedinthemountplate(Figure11).
Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnot
fullyalignedwiththeholesintheattachment
receiverplate.Checkthereceiverplateand
cleanitifnecessary.
g003711
Figure11
1.Quick-attachpins
(engagedposition)
3.Engagedposition
2.Disengagedposition
WARNING
Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.
ConnectingtheHydraulicHoses
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponents,youmaybeburned.
Weargloveswhenoperatingthehydraulic
couplers.
Allowthemachinetocoolbeforetouching
hydrauliccomponents.
Donottouchhydraulicuidspills.
Iftheattachmentrequireshydraulicsforoperation,
connectthehydraulichosesasfollows:
1.Shutoffthemachineandremovethekey.
2.Movetheauxiliary-hydraulicsleverforward,
backward,andbacktotheNEUTRALpositionto
relievepressureatthehydrauliccouplers.
3.Removetheprotectivecoversfromthehydraulic
connectorsonthemachine.
4.Ensurethatallforeignmatteriscleanedfrom
thehydraulicconnectors.
5.Pushtheattachmentmaleconnectorintothe
femaleconnectoronthemachine.
Note:Whenyouconnecttheattachmentmale
connectorrst,yourelieveanypressurebuilt
upintheattachment.
6.Pushtheattachmentfemaleconnectorontothe
maleconnectoronthemachine.
7.Conrmthattheconnectionissecurebypulling
onthehoses.
17
RemovinganAttachment
1.Parkthemachineonalevelsurface.
2.Lowertheattachmenttotheground.
3.Shutoffthemachineandremovethekey.
4.Disengagethequick-attachpinsbyturningthem
totheoutside.
5.Iftheattachmentuseshydraulics,movethe
auxiliary-hydraulicsleverforward,backward,
andbacktotheNEUTRALpositiontorelieve
pressureatthehydrauliccouplers.
6.Iftheattachmentuseshydraulics,slidethe
collarsbackonthehydrauliccouplersand
disconnectthem.
Important:Connecttheattachmenthoses
togethertopreventhydraulicsystem
contaminationduringstorage.
7.Installtheprotectivecoversontothehydraulic
couplersonthemachine.
8.Startthemachine,tiltthemountplateforward,
andbackthemachineawayfromtheattachment.
UsingtheInfoCenter
ChangingtheAttachmentMode
1.FromtheRunscreen,pressthemiddlebuttonto
accesstheAttachmentChangescreen.
2.Pressthemiddleorrightbuttontoswitch
betweenHammerorBucketmode.
Note:TurnonEcomodewhenusingHammer
mode.HammerMode,whenusedwithEco
mode,slowsthemotorspeed(inrpm)toreduce
energyconsumptionwhenusingattachments.
BucketMode
maintainsthemotorspeed.
3.PresstheleftbuttontoreturntotheRunscreen.
g304809
Figure12
1.Currentattachmentmode
3.ReturntoRunscreen
2.Changeattachmentmode
AccessingProtectedMenus
Note:ThefactorydefaultPINcodeforyoumachine
iseither0000or1234.
IfyouchangedthePINcodeandforgotthecode,
contactyourAuthorizedServiceDealerforassistance.
1.FromtheMAINMENU,usethecenterbuttonto
scrolldowntotheSETTINGSMENUandpressthe
rightbutton(Figure13).
g264775
Figure13
2.IntheSETTINGSMENU,usethecenterbuttonto
scrolldowntothePROTECTEDMENUandpress
therightbutton(Figure14A).
g264249
Figure14
3.ToenterthePINcode,pressthecenterbutton
untilthecorrectrstdigitappears,thenpress
therightbuttontomoveontothenextdigit
(Figure14BandFigure14C).Repeatthisstep
untilthelastdigitisenteredandpresstheright
buttononcemore.
4.PressthemiddlebuttontoenterthePINcode
(Figure14D).
18
Note:IftheInfoCenteracceptsthePINcode
andtheprotectedmenuisunlocked,theword
“PIN”displaysintheupperrightcornerofthe
screen.
Youcanviewandchangethesettingsinthe
PROTECTEDMENU.OnceyouaccessthePROTECTED
MENU,scrolldowntoPROTECTSETTINGSoption.
Usetherightbuttontochangethesetting.Setting
theProtectSettingstoOFFallowsyoutoviewand
changethesettingsinthePROTECTEDMENUwithout
enteringthePINcode.SettingtheProtectSettings
toONhidestheprotectedoptionsandrequiresyou
toenterthePINcodetochangethesettinginthe
PROTECTEDMENU.
AfterOperation
AfterOperationSafety
GeneralSafety
Shutoffthemachine,removethekey,waitforall
movementtostop,andallowthemachinetocool
beforeadjusting,cleaning,storing,orservicingit.
Cleandebrisfromtheattachmentsanddrivesto
helppreventres.
Keepallpartsingoodworkingconditionandall
hardwaretightened.
Donottouchpartsthatmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,
adjust,orservicethemachine.
Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
BatteryandChargerSafety
General
Improperlyusingormaintainingthebattery
chargercouldresultininjury.Toreducethis
potential,complywiththeallsafetyinstructions.
Useonlythesuppliedchargerforbatterycharging.
Conrmthevoltagethatisavailableinyour
countrybeforeusingthecharger.
ForconnectiontoasupplynotintheUS,
useanattachmentplugadapteroftheproper
congurationforthepoweroutlet,ifneeded.
Donotgetthechargerwet;keepitprotectedfrom
rainandsnow.
Ariskofre,electricshock,orinjurymayresult
fromusinganaccessorynotrecommendedor
soldbyToro.
Toreduceriskofabatteryexplosion,followthese
instructionsandtheinstructionsforanyequipment
thatyouintendtousenearthecharger.
Donotopenbatteries.
Intheeventthatabatteryleaks,avoidcontact
withtheliquid.Ifyouaccidentlycomeintocontact
withtheliquid,ushwithwaterandseekmedical
help.Liquidejectedfromthebatterymaycause
irritationorburns.
RefertoanAuthorizedServiceDealertoservice
orreplaceabattery.
Training
Neverallowchildrenoruntrainedpeopleto
operateorservicethecharger.Localregulations
mayrestricttheageoftheoperator.Theowner
19
isresponsiblefortrainingalloperatorsand
mechanics.
Read,understand,andfollowallinstructionson
thechargerandinthemanualbeforeoperating
thecharger.Befamiliarwiththeproperuseofthe
charger.
Preparation
Keepbystandersandchildrenawaywhile
charging.
Wearappropriateclothingwhilecharging,
includingeyeprotection;longpants;and
substantial,slip-resistantfootwear.
Shutoffthemachineandwait5secondsuntilthe
machinehascompletelypowereddownbefore
charging.Failuretodothismaycausearcing.
Ensurethattheareaiswellventilatedwhile
charging.
Readandfollowallprecautionsforcharging.
Thechargerisforuseonlyonnominal120and
240VACcircuits,andisequippedwithagrounding
plugfor120VACoperation.Forusewith240V
circuits,contactyourAuthorizedToroDealerfor
thecorrectpowercord.
Operation
Donotabusethecord.Donotcarrythecharger
bythecordoryankonthepowersupplycordto
disconnectthechargerfromthereceptacle.Keep
thecordfromheat,oil,andsharpedges.
Connectthechargerdirectlytoagrounding
(3-prong)receptacle.Donotusethechargeron
anungroundedoutlet,evenwithanadaptor.
Donotaltertheprovidedpowercordorplug.
Avoiddroppingametaltoolnearorontoabattery;
itmightcauseasparkorshort-circuitanelectrical
partthatcouldleadtoanexplosion.
Removemetalitemssuchasrings,bracelets,
necklaces,andwatcheswhenworkingwitha
lithium-ionbattery.Alithium-ionbatterycan
produceenoughcurrenttocauseasevereburn.
Neveroperatethechargerwithoutgoodvisibility
orlight.
Useanappropriateextensioncord.
Ifthepowersupplycordisdamagedwhileitis
pluggedin,disconnectthecordfromthewall
receptacleandcontactanAuthorizedService
Dealerforareplacement.
Unplugthechargerfromtheelectricaloutletwhen
notinuse,beforemovingittoanotherlocation,or
priortoservicingit.
MaintenanceandStorage
Storethechargerindoorsinadry,secureplace
thatisoutofthereachofunauthorizedusers.
Donotdisassemblethecharger.T akethecharger
toanAuthorizedServiceDealerwhenserviceor
repairisrequired.
Unplugthepowercordfromtheoutletbefore
startinganymaintenanceorcleaningtoreduce
riskofelectricshock.
Maintainorreplacesafetyandinstructionlabels
asneeded.
Donotoperatethechargerwithadamaged
cordorplug.Replaceadamagedcordorplug
immediately.
Ifthechargerhasreceivedanimpact,been
dropped,orotherwisedamaged,donotuseit;
takeittoanAuthorizedServiceDealer.
MovingaNon-Functioning
Machine
Important:Donottoworpullthemachine
withoutrstopeningthetowvalves,oryouwill
damagethehydraulicsystem.
1.Shutoffthemachineandremovethekey.
2.Removetheplugcoveringeachtowvalve
(Figure15).
20
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Toro e-Dingo 500 Wheeled User manual

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