Eaton XFG1 HD IP User manual

XFG1 HD IP

Fixed Optical Camera

Oxalis XFG1 HD IP Fixed Optical Camera Technical Manual

XFG1 HD IP OPtIcal FIXeD camera TMOX001.A September 2021 www.eaton.com

Disclaimer of warranties and limitation of liability

The information, recommendations, descriptions and safety notations in this document are based on Eaton

Corporation’s (“Eaton”) experience and judgment and may not cover all contingencies. If further information is

required, an Eaton sales

ofce should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined

in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.

THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING

WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE

SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES

THE ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR

MODIFY ANY CONTRACT BETWEEN THE PARTIES.

In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability

or other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not

limited to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional

expenses in the use of existing power facilities, or claims against the purchaser or user by its customers resulting

from the use of the information, recommendations and descriptions contained herein. The information contained in

this manual is subject to change without notice.

XFG1 HD IP OPtIcal FIXeD camera TMOX001.A September 2021 www.eaton.com

Table of Contents

1.0 INTRODUCTION .......................................................................4

2.0 GENERAL SAFETY MESSAGES AND WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.0 GENERAL ARRANGEMENT .............................................................5

4.0 ELECTRICAL INSTALLATION ............................................................6

5.0 CERTIFICATION / LABELLING & MARKING ................................................7

6.0 INSTALLATION ........................................................................7

7.0 MAINTENANCE .......................................................................8

8.0 INSPECTON SUMMARY ................................................................8

A EX ANNEX – CONTROLLED ATEX DOCUMENT ..............................................9

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1.0 INTRODUCTION

This camera, intended for use in potentially explosive gas and

dust atmospheres, is available in versions suitable for use in

the following gas/dust groups: IIB IIIC.

The Ex enclosure is manufactured from a UV stable glass

reinforced polyester with a rugged thermoplastic Sunshield.

GRP and 316 Stainless Steel mounting brackets, cover screws

and xings are incorporated throughout thus ensuring a

corrosion free product.

An uncertied version is available for use in non-explosive

atmospheres.

2.0 GENERAL SAFETY MESSAGES AND

WARNINGS

All instructions and safety messages in this manual must be

followed to allow safe installation of the device. The device

must only be installed and maintained by correctly trained

site personnel/installers. See also certied annex for special

conditions for safe use.

i. To reduce the risk of ignition of hazardous atmospheres

and shock, do not apply power to the device until installation

has been completed and the device is fully sealed and

secured.

ii. To reduce the risk of ignition of hazardous atmospheres

and shock, keep device tightly closed when the circuit is

energised.

iii. Before removing the cover for installation or

maintenance, ensure that the power to the device is

isolated.

iv. Following installation, test the device to ensure correct

operation.

v. Following installation ensure a copy of this manual is

made available to all operating personnel

vi. When installing the device, requirements for selection,

installation and operation should be referred to e.g. IEE

Wiring Regulations and the ‘National Electrical Code’ in

North America. Additional national and/or local requirements

may also apply.

vii. Cable termination should be in accordance with the

specication applying to the required application. MEDC

recommends that all cables and cores should be correctly

identied. Please refer to the wiring diagram in this manual

(or separate diagram provided with the unit).

viii. Ensure that only the correct listed or certied cable

glands are used and that the assembly is correctly earthed.

ix. Ensure that only the correct listed or certied stopping

plugs are used to blank off unused gland entry points in

accordance with EN/IEC60079-14 clauses 16.3, 16.4 & 16.5

and that the NEMA/IP rating of the unit is maintained.

x. MEDC recommend the use of a sealing compound

such as HYLOMAR PL32 on the threads of all glands and

stopping plugs and/or a suitable sealing washer in order to

maintain the IP rating of the unit.

xi. The internal earth terminal must be used for protective

earthing when required. Do not remove the internal ground

strap from the earth terminal where tted.

xii. For units with metric entries; gland continuity and

earthing may be achieved with an optional external

earth plate. If the external plate is tted, a thread sealing

compound such as HYLOMAR PL32 must be employed to

maintain the IP rating of the unit.

xiii. When installing the device, MEDC recommends the use

of stainless-steel fasteners. Ensure that all nuts, bolts and

xings are secure.

xiv. The unit should never be positioned with the sunshield

horizontal facing down.

xv. The purchaser should make the manufacturer aware

of any external effects or Aggressive substances that the

equipment may be exposed to.

XFG1 HD IP Fixed Optical Camera Station

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Fig.1 Tilt / Swivel bracket

3.0 GENERAL ARRANGEMENT

XFG1 HD IP Fixed Optical Camera Station

XFG1 HD IP OPtIcal FIXeD camera TMOX001.A September 2021 www.eaton.com

247

8.5

MTG HOLES

= 97 =

53 10

= 73 =

= 119 =

8.3 6.2

Fig.2 Wall mounting bracket

The XFG1 is supplied with a tilt-swivel bracket (g.1), which

is tted as standard to the camera. Also, the wall mounting

bracket, (g.2) supplied separately in the packaging, is to be

installed in the desired location before attaching the XFG1 &

tilt-swivel assembly.

4.0 ELECTRICAL INSTALLATION

Electrical installation and servicing should only be carried

out by qualied service personnel and in accordance with all

local/national codes of practice and standards e.g. EN 60079-

14:2014 and IEC 60079-14:2013.

Due to the large number of possible congurations, this

manual only covers the standard installation of the units.

For detailed connection and conguration of units, the installer

should refer to individual project specic drawings and

information.

Units can be supplied, as required, with either AC or DC 24V,

or 220VAC Supply; all ±10% The units should only be powered

from the specied voltage, no allowance is made for varying

voltage supply. Units may also work with Power Over Ethernet

(POE) 12V,24v,48v & 56V DC

Warning: irreparable damage to the unit will

result from an incorrect power supply voltage

For safe access to electrical connections with the camera,

refer to ATEX controlled certied ANNEX to this manual.

XFG1 HD IP Fixed Optical Camera Station

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5.0 CERTIFICATION / LABELLING &

MARKING

The certi cation & rating labels are etched on 316 stainless

steel and  xed to the units using stainless steel rivets. The

contents of the label will be in ENGLISH.

The label shows:

A - Name of Manufacturer

B – Model Type

C - Operating Voltage

D - EX ratings,

E - ATEX Certi cate & IECEX certi cate numbers

F - Serial Number,

G - Noti ed Body Number

ATEX/IECEx Enclosure Label

CODING

IECEx & ATEX

II 2 G Ex db *IIB *T4 Gb -##°C ≤ Ta ≤ +##°C

II 2 D Ex tb IIIC T135°C Db IP66/67

*=T class, Gas Group

Note: T class, is dependent on the maximum speci ed

operating temperature

## = Ambient Temperature range. Marked Ambient range

can be any of the following: -55°C to +40°C, -55°C to +55°C,

-55°C to +85°C

6.0 INSTALLATION

It is not anticipated that entry into the  ame proof enclosure

will be required by the user as power and transmission cables

are supplied pre-installed with the unit. However, when

opening the unit for any reason, follow the steps below.

WARNING: DO NOT OPEN WHEN ENERGISED OR WHEN

EXPLOSIVE ATMOSPHERE IS PRESENT. CLEAN WITH

DAMP CLOTH

1. Cable termination should be in accordance with

speci cations applying to the application.

2. MEDC recommend that all cables and cores should be fully

identi ed.

3. Ensure that only the correct certi ed glands are used, and

that the assembly is shrouded and correctly earthed

4. Ensure there is not too much slack of cable cores within the

unit, due to space limitations.

5. Ensure that only the correct certi ed stopping plugs are

used to blank any unused gland entry points. We recommend

the use of ‘HYLOMAR PL32 COMPOUND’ on the threads of

stopping plugs in order to maintain the IP66/67 rating of the

unit.

6. Unscrew the grub screw on the Lens cover assembly one

full turn (2.0mm A/F hexagon key required).

7. Unscrew and remove the cover. Once the cover has been

removed, slide the camera from the enclosure.

8. To replace the cover, use the same procedure as above but

in reverse manner, ensuring the cover is screwed tightly. There

should be a maximum gap of 0.2mm between the faces of the

enclosure and cover to ensure 0-ring compression.

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Warning: this cover must not be removed under

any circumstances, until at least 5 minutes after

the power source is disconnected.

Fig.3 Gaining access to the Terminals Slide the camera

from the enclosure.

See Note 7.

Loosen the grub screw

before attempting to unscrew

the cover.

See Note 6.

7.0 MAINTENANCE

Due to the rugged construction of the unit, little or no

maintenance should be required during the working life

of the unit. GRP will resist attack by most acids, alkalis

and chemicals and is as resistant to concentrated acids

and alkalis as most metal products.

However, if abnormal and/or persistent unusual

environment conditions occur due to plant damage or

accident etc, then a visual inspection is recommended.

If the unit requires cleaning, then only clean with a damp

cloth to avoid electro-static charge build up.

Recommended inspection interval: 6 Months to ensure

trouble free operation and extended product life.

It is recommended that, where the unit is exposed

to regularly extreme weather conditions, the ‘O’ ring

weather seal in the removable window is replaced every

 ve years. If the cover/lens assembly grease needs to

be re-applied, a PFPE (Per uoropolyether) based grease

such as Krytox GPL203 by DuPont or Per uorolube 22/6

by Performance Fluids Ltd should be used, to prevent

damage to the O-ring.

Fixings and fastenings should be checked for tightness

and integrity as part of the 6 monthly inspection

intervals. All cable entries and cables should be checked

for integrity at these points also.

Extreme and harsh environments may require more

frequent inspection and maintenance checks. Therefore,

the end user or installer shall ensure that this equipment

is protected against external in uences which could

adversely affect the explosion protection or contact

the manufacturer if in doubt of the suitability of this

equipment in the environment in which it is to be

installed.

8.0 INSPECTON SUMMARY

At every Inspection interval, carry out the following:

• Clean the exterior of the unit.

• Check the ‘O’ ring weather seals and replace if

necessary.

• Check the integrity of all cable entries and cables.

• Check condition & tightness o all fasteners on the unit

and any mounting points.

• Use only Eaton approved spare parts.

XFG1 HD IP Fixed Optical Camera Station

XFG1 HD IP OPtIcal FIXeD camera TMOX001.A September 2021 www.eaton.com

A Ex ANNEX – Controlled ATEX Document

Title: Series XFG1 ame proof cameras. Installation & Maintenance Instructions

Document: XFG1 CAMERA

Revision: 1.0

Date: 29/04/2021

This is a certied Annex and must not be changed without authorization

SPECIFIC CONDITIONS FOR SAFE USE

1. No modication must be made to the ame paths of the unit without consultation to the drawings listed on the

schedule.

2. Cable Temperature rise at the branching point may be 30K, suitably rated cable must be used.

3. When tted, the optical bre output from the camera must always be terminated within a suitably certied

enclosure or safe area.

4. Only armoured cable or conduit is to be utilized when tted with a bre optic output in order to protect the bre

optic cable.

5. Precautions must be taken to avoid dust from forming layers on the equipment.

6. Painting and surface nishes, other than those applied by the manufacturer, are not permitted.

7. Cable entry holes are provided as specied on the certied drawings for the accommodation of ameproof

cable entry devices, with or without the interposition of a ameproof thread adapter. Unused entries are to be

tted with certied ameproof stopping plugs. The cable entry devices, thread adapters and stopping plugs shall

be suitable for the equipment, the cable and the conditions of use and shall be certied as Ex Equipment and not

an Ex Component. When used in an explosive dust atmosphere the cable entry devices shall maintain the ingress

protection of the enclosure.

8. When an adapter is used with an increased safety, dust protected, or a ameproof enclosure for which an IP

rating is specied, the interface between the enclosure and the adapter and that between the adapter and the cable

entry device shall be suitably sealed in accordance with IEC 60079-14 so as to maintain the ingress protection rating

of the enclosure

9. To prevent the build-up of Electrostatic charge the unit should only be cleaned with a damp cloth.

10. The Sunshield is an integral part of the unit containing the certication label and must not be removed.

Eaton

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Sutton in Ashfield

Nottingham

NG17 5FB, UK

Telefone : +44 (0) 1623 444 445

email : [email protected]

Printed in UK

Publication No. TMOX001.A

September 2021

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Eaton XFG1 HD IP User manual

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