FormNo.3444-346RevA
BaseLightKit
ZMaster
®
4000SeriesRidingMower
ModelNo.144-0389
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemachine.
2
Nopartsrequired
–
Removetheexistingfrontbumper.
Light1
Frontbumper1
3
Hex-washerheadscrew2
Installthelightandfrontbumper.
4
Nopartsrequired
–
Removetherightsidepod.
5
Headlightrockerswitch1Installtheheadlightrockerswitch.
6
Wireharness1Routeandconnectthewireharness.
7
Nopartsrequired
–
Installtherightsidepod.
8
Nopartsrequired
–
Connectthebattery.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3444-346*
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch.
3.Movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKposition.
4.Engagetheparkingbrake.
5.Lowerthemowerdecktothelowestheightof
cut.
6.Shutofftheengineandremovethekey.
7.Disconnectthenegative-batterycable.
2
RemovingtheExisting
FrontBumper
NoPartsRequired
Procedure
1.Removethe2torx-headscrewssecuringthe
frontbumper(Figure1).
Retainthe2torx-headscrewsforlater
installation.
2.Removethefrontbumper(Figure1).
g345494
Figure1
1.Torx-headscrew2.Frontbumper
2
3
InstallingtheLightand
FrontBumper
Partsneededforthisprocedure:
1Light
1Frontbumper
2Hex-washerheadscrew
Procedure
1.Securethelighttothelightbracketusingthe2
hex-washerheadscrews(Figure2).
g345493
Figure2
1.Hex-washerheadscrew3.Lightbracket
2.Light
2.Securethefrontbumperusingthepreviously
removed2torx-headscrews(Figure3).
g345491
Figure3
1.Previouslyremoved2
torx-headscrew
2.Frontbumper
4
RemovingtheRightSide
Pod
NoPartsRequired
Procedure
1.Removethe4shoulderscrewssecuringthe
rightsidepod(Figure4).
Retainthe4shoulderscrewsforlaterinstallation.
2.Removetherightsidepod(Figure4).
g345495
Figure4
1.Rightsidepod
2.Shoulderscrew
3
5
InstallingtheHeadlight
RockerSwitch
Partsneededforthisprocedure:
1Headlightrockerswitch
Procedure
1.Cutouttheopeningincontrolpaneldecalfor
theheadlightrockerswitch(Figure5).
g345490
Figure5
1.Cutouttheopeningfortheswitchhere.
2.Installtheheadlightrockerswitchintothecontrol
panel(Figure6).
Orienttheterminalsontherockerswitchtoward
therearofthemachine.
OrienttheONpositionoftheswitchtowardthe
frontofthemachineandtheOFFpositiontoward
therearofthemachine.
g345492
Figure6
1.Cutoutopening
2.Headlightrockerswitch
4
2.Routelightkitwireharnessalongtherightsideofthemachineframeandsecureitusingthe2magnetic
tie-mountwrapsand2push-mountfasteners(Figure8andFigure9).
Ensurethatyouroutethelightkitwireharnessunderneaththedeck-liftcrossshaftsasshowninFigure9.
3.Connectthelightkitwireharnesstotheheadlight(Figure8).
4.Connectthelightkitwireharnesstotheheadlightrockerswitch(Figure9).
5.Connectthelightkitwireharnesstotheauxiliaryconnectoronthemachinewireharness(Figure7).
g345639
Figure8
6
g345640
Figure9
1.Connectiontotheheadlightrocker
switch
3.Rightframetube5.Push-mountfastener
2.Magnetictie-mountwraps
4.Deck-liftcrossshaft
6.Fuel-tanksupport
7
/
