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  3. Water System H-125 Series

Hellenbrand Water System H-125 Series User manual

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Owner’s Manual
©2008
Manufactured by:
HELLENBRAND, INC.

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-


In the event that you need
professional assistance for servicing your water softener, please contact the dealer who installed this system.
TABLE OF CONTENTS

4
4

6




 22

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
 


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
40
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

JOB SPECIFICATION SHEET

*WATER TEST AT TIME OF INSTALLATION

 
 
 



OPTIONAL RELAY SETTINGS

Relay 1
_______ On Time




_______ On Gallons





_______ On Regen Gallons





*SIZING INFORMATION

  












Relay 2
_______ On Time




_______ On Gallons





_______ On Regen Gallons





4
SOFT WATER BASICS
Hardness








      





Regeneration
-



       

       -

-




OPERATING CONDITIONS
Figure 1
Maintenance of Your Softener
Salt: 



-



Cleaning Brine Tank: 


REMEMBER:best clean salt available.
       

          













This water softener is not intended to be used for treating
water that is microbiologically unsafe or of unknown quality
without adequate disinfection before or after treatment.
Water Pressure:

Water Quality:




Note: Well and/
or pump problems affecting the operation of the softener are
repairs that are not covered under warranty. To prevent these
unnecessary, and expensive repairs not covered under warranty,
we recommend the installation of an in-line lter system ahead
of the softener.
Electrical:        
Make certain the current supply is uninterrupted and
cannot be turned off with another switch. All electrical connec-
tions must be connected per local codes. Surge protection is
recommended with all electric controls.
Existing Plumbing:      




Drain Line:






Bypass Valves:

Softening:



Caution:-


PRE-INSTALLATION CHECK LIST
Figure 5
Figure 4
(All electrical & plumbing should be done in accordance to all local codes)
Figure 2 Figure 3
BYPASS VALVE OPERATION
6
 

Avoid any type of
lubricants, including silicone, on red or clear lip seals.
 


 


 

 




 



        



4. A jumper ground wire should be installed between the
inlet and outlet pipe whenever the metallic continuity of
a water distribution piping system is interrupted. Install
jumper ground wire on metal pipes.
 







 
          
         



 
  
-







8. A 1/2” (inside diameter) gravity drain line should be connected
to the overow elbow on the side of the brine tank and run to
a drain below the level of the elbow. This overow drainage
system provides protection from water damage in the event
of a brine shut-off malfunction. Tubing is not provided to
do this.
-




INSTALLATION INSTRUCTIONS
(All electrical & plumbing should be done in accordance to all local codes)
Figure 6a




Figure 6b
PROGRAMMING
Initial Start Up
-


 

  



 
 





 
 and 
 


       






 
-



         




 -


-

        


 -
     

 

        
If utilizing brine recovery,
add full volume of water to brine tank for the 1st
REGENERATION.
 


 


General Information
          
          


-

Figure 7
USER DISPLAYS/SETTINGS
General Operation
 

   
-




     





       



Figure 8
DAYS TO A REGEN
6
CAPACITY REMAINING
650
REGEN TODAY
GAL
NORMAL OPERATION SCREENS
PM
6:35
TIME OF DAY
GPM
6.8
FLOW RATE
USER DISPLAY 1





USER DISPLAY 2

USER DISPLAY 3


REGEN TODAY


-


GPM



-




OR
DEALER NAME
DEALER PHONE NUMBER
GPM

12:00
8
=  = 
Step 1 
Step 2(hour) or 

Step 3 (minutes) or 

Power Loss 





SET TIME OF DAY
Figure 9
INSTALLER DISPLAYS/SETTINGS
Step 1
Step 2 - Hardness: 
 or -
The factory setting is 20





Step 3 - Day Override:-

-


or  Factory setting is 14 days.




Step 4 - Regeneration Time (hour): 
 or 



Step 5 - Regeneration Time (minutes):-
 or 


Figure 10a

Step 1
Step 2
TIME HOUR
6:35
PM
TIME MINUTES
6:35
PM
Step 3
Step 1
Step 2
WATER HARDNESS
Step 3
DAYS BETWEEN REGEN
14
Step 4
REGEN TIME HOUR
2:00
AM
20
Step 5
REGEN TIME MINUTES
2:00
AM
=  = 
SET
GR
SET
SET
SET
SET

SET
SET
Manual Regeneration



To initiate a manual regeneration at the preset delayed regeneration time, press and
release “REGEN”. The words “REGEN TODAY” will ash in left corner of display as it
scrolls through displays to indicate that the system will regenerate at the preset delayed
regeneration time. If you pressed the “REGEN” button in error, pressing the button
again will cancel the request.
To initiate a manual regeneration immediately,-


Note: If the salt tank does not contain salt, ll with salt and wait at least two hours before regenerating. If two regenerations
are desired within 24 hour period, press /release REGEN button. REGEN TODAY will ash on screen. Press and hold REGEN
button until valve initiates regeneration.
Figure 11
CYCLE TIME ADJUSTMENTS



Cycle Options Units Lower/Upper Limit Factory Setting
   
   
  
   
  
  
Step 1S
Step 2S
SOFTENING
Step 3S
FILL
20.0
STEP 1S –

STEP 2S – Select between softening or ltering.-
or Factory setting is
Softening.
STEP 3S – Select the time for the rst cycle
or Factory setting is Medium
Salting, 

"REGEN TODAY"
320
CAPACITY REMAINING
GAL
SOFTENER SETUP
Regeneration Step
(shows time remaining in regen step
is 8 minutes, 22 seconds)
BACKWASH
8:22
=  = 
SET
SET
TYPE
LBS
Regeneration Mode








STEP 4 S – Select the time for the second cycle
or 

STEP 5 S – Select the time for the third cycle
or 

STEP 6 S – Select the time for the fourth cycle
or 

STEP 7 S – Select the time for the fth cycle

or 


STEP 8 S – Select the time for the sixth cycle
or 
STEP 9 S - Set Grain Capacityor 






Factory setting is the capacity of the softener at
medium salting.

STEP 10 S – Select between proportional or normal brining.or 
Proportional brining is only available if congured as prell/upow softener or
screen will not appear. 
-
Factory Setting = Normal brining.

STEP 11 S – Set Gallons Capacityor 
-

-






 Factory Setting is AUTO.

Figure 12a
Step 4S
SOFTENING TIME
120:00
MIN
Step 5S
SET
8:00
MIN
BACKWASH TIME
Step 6S
SET
60:00
MIN
DRAW TIME
Step 7S
SET
BACKWASH TIME
Step 8S
RINSE TIME
Step 9S
GRAIN OF CAPACITY
64.0
x1K
Step 11S
RESERVE CALCULATOR
AUTO
SET
Step 10S
SET
NORMAL
SET
8:00
SET
MIN
4:00
SET
MIN
FILL

STEP 12 S – Set Regeneration Time Options or 







Factory Setting is DELAY + IMMEDIATE. 

STEP 13 S – Set Relay to activate by Time or Gallons, REGEN GALLONS or OFF
or 
-







OffFactory setting = OFF

STEP 14 S –
If Time chosen to Activate Relay,


STEP 15 S – 


Gallons Chosen to Activate Relay,


STEP 16 S –

STEP 17 S – 

Figure 12b
RELAY 1 DURATION
Step 12S
DELAY + IMMEDIATE
REGEN
Step 13S
RELAY 1 TRIGGER
TIME
Step 14S
RELAY 1 SET POINT
10
MIN
RELAY 1 DURATION
3:00
MIN
Step 15S
RELAY 1 TRIGGER
GALLONS
RELAY 1 SETPOINT
GAL
1
SET
SET
SET
SET
SET
SET
SET
0:01
MIN
Step 16S
Step 17S

RELAY 2 TRIGGER
SET
TIME
SERVICE REMINDER
STEP 20Sor 




STEP 21Sor


STEP 22S
or 

SERVICE ALARM
SET
BOTH
Step 20S
SCHEDULED SERVICE
SET
0.25
Step 21S
SCHEDULED SERVICE
SET
80000
Step 22S
YR
GAL
Step 19S
If REGEN gallons chosen to activate relay.

-

STEP 18 S –

STEP 19 S –


RELAY 1 DURATION
SET
0:01
MIN
Step 18S
RELAY 1 SET POINT
SET
REGEN
GAL
RELAY 1 SETPOINT
GAL
1
SET
RETURN TO ROTATING DISPLAY
RETURN TO ROTATING DISPLAY

STEP 1D – or 

STEP 2D – Days, since last regeneration:


STEP 3D – Volume, since last regeneration: 

-

STEP 4D – Volume of reserve capacity used for last 7 days: 
-

-


The 

STEP 5D – Volume of water used, 63-day usage history:


-



STEP 6D – Flow rate,





 
DIAGNOSTICS
Step 2D
2
DAYS SINCE REGEN
Step 3D
342
GAL
Step 4D
0 160
DAY
Step 6D
12.7
Step 1D

Step 5D
=  = 
Reset Diagnostic Values:

DAY
SINCE LAST REGEN
GAL
RESERVE HISTORY
USAGE HISTORY
DAY
108
GAL
GAL
MAX FLOW
DAY
6
1

STEP 1VH – and 
and 

STEP 2VH – Days, total since start-up:


STEP 3VH – Regenerations, total number since start-up:


STEP 4 VH – Volume, total used since start-up:



and 
Step 1VH
VALVE HISTORY
Step 2VH
970
TOTAL DAYS
Step 3VH
235
Step 4VH
175
GAL
x1K
(Can not be reset)
TOTAL REGENS
TOTAL GALLONS
RETURN TO ROTATING DISPLAY
1- - -
ERROR LOG

STEP 1 CS – 


STEP 2 CS – Meter Size. or 


STEP 3CS – or 




• Factory Setting is OFF
Step 1CS
CYCLE SEQUENCE
Anytime cycle sequence is modied, softener set-up will revert to
manufacturer setting and must be reprogrammed as desired.











Step 2CS
1.25
SET
Step 3CS
OFF
AUX VALVE CONTROL
SET


REGENERANT
DRAW-DN
BRINE RECLAIM
Brine Reclaim:





Programming needed for Brine Recovery:



start time / duration / salt setting - 10 lbs./ft
3
Water Pressure H125-32-10 H125-48 H125-64
35 PSI   
45 PSI   
55 PSI   
65 PSI   
start time / duration / salt setting - 10 lbs./ft
3
Water Pressure H125-96 H125-128 H125-160 H125-192
35 PSI    
45 PSI    
55 PSI    
65 PSI    

30:00
RECLAIM START
SET
MIN
8:00
RECLAIM DURATION
SET
MIN
Step 5CS
-


STEP 4CS –  or 


STEP 5CS –  or -




STEP 6CS –Twin Alternating System – 

or 








STEP 7CS –
No Hard Water Bypass Enabled
or 






ENABLED
RECLAMATION MODE
SET
Step 4CS
ENABLED
NO HARD BYPASS
SET
Step 7CS
ALT A
ALTERNATOR SYSTEM
SET
Step 6CS

STEP 8CS – 
-







• OFF

STEP 9CS –  or 


STEP 10CS –  or 
-



STEP 11CS –  or 


STEP 12CS –  or 


STEP 13CS –  or 
END MUST BE SELECTED AS LAST CYCLE.
OFF
AUXILIARY INPUT
SET
REG
Step 8CS
CYCLE1
BACKWASH
SET
Step 9CS
CYCLE2
REGENERANT DRAW DN
SET
Step 10CS
CYCLE 3
RINSE
SET
Step 11CS
CYCLE 4
FILL
SET
Step 12CS
CYCLE 5
END
SET
Step 13CS
RETURN TO ROTATING DISPLAY

WATER SOFTENER DISINFECTION
         

    -


  






     





        







-

 
 
 
 
 
 

 






 
          

 

 
 

 
         

 

 
MISCELLANEOUS




properly



 








       



 

 










CAUTION






          




CAUTION:
-


 






-

 CAUTION:




-




 

WATER SOFTENER DRAINING PROCEDURE

TROUBLE SHOOTING
PROBLEM CAUSE CORRECTION
 
Error Code 101    
  


   

Error Code 102    

Error Code 103    
 

Error Code 104  
 
 
 

  
 
  

  
  
MAV Error Codes:  
Error Code 106    
 
 
Error Code 107    

     
   
   
   
   
   
   
     
    
    
   
     
    
    

   
   
   
     
 


   


     
   

   
   
           

   
   
   

            
   

20
TROUBLE SHOOTING
PROBLEM CAUSE CORRECTION
     
   
   

 
 

     

   
   
     
   
   
   
   
     
   
   
   
   
   
     
   
   
     
         
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   
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     
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
   

   
   
   
     
   
   
  

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   
     
    
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     
    
   

   
   
     
    
   
   
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