Texas Instruments TAS5630DKD2EVM (Rev. A) User guide

Type
User guide
User's Guide
SLAU288A–August 2009–Revised May 2010
TAS5630DKD2EVM
This user’s guide describes the operation of the evaluation module for the TAS5630DKD 300W Stereo
Feedback Analog-Input Digital Amplifier from Texas Instruments. The user’s guide also provides
measurement data and design information including the schematic, BOM, and PCB layout.
Contents
1 Overview ..................................................................................................................... 3
1.1 TAS5630DKD2EVM Features .................................................................................... 3
1.2 PCB Key Map ...................................................................................................... 4
2 Quick Setup Guide .......................................................................................................... 5
2.1 Electrostatic Discharge Warning ................................................................................. 5
2.2 Unpacking the EVM ................................................................................................ 5
2.3 Power Supply Setup ............................................................................................... 6
2.4 Applying Input Signal .............................................................................................. 6
2.5 Speaker Connection ............................................................................................... 6
3 Protection .................................................................................................................... 7
3.1 Short-Circuit Protection and Fault-Reporting Circuitry ........................................................ 7
3.2 Fault Reporting ..................................................................................................... 7
4 TAS5630DKD2EVM Performance ........................................................................................ 7
4.1 THD+N vs Power (BTL – 4 Ω) ................................................................................... 9
4.2 THD+N vs Power (BTL – 8 Ω) ................................................................................... 9
4.3 THD+N vs Frequency (BTL –4 Ω) .............................................................................. 10
4.4 THD+N vs Frequency (BTL –8 Ω) .............................................................................. 10
4.5 THD+N vs Power (PBTL – 2 Ω) ................................................................................ 11
4.6 THD+N vs Frequency (PBTL – 2 Ω) ........................................................................... 11
4.7 FFT Spectrum with –60-dBFS Tone (BTL) .................................................................... 11
4.8 Idle Noise FFT Spectrum (BTL) ................................................................................ 12
4.9 FFT Spectrum With –60-dBFS Tone (PBTL) ................................................................. 12
4.10 Idle Noise FFT Spectrum (PBTL) .............................................................................. 13
4.11 Channel Separation (BTL ....................................................................................... 13
4.12 Frequency Response (BTL) ..................................................................................... 14
4.13 Frequency Response (PBTL) ................................................................................... 14
4.14 High-Current Protection (BTL) .................................................................................. 15
4.15 High-Current Protection (PBTL) ................................................................................ 15
4.16 Pop/Click (BTL) ................................................................................................... 16
4.17 Pop/Click (PBTL) ................................................................................................. 16
4.18 Output Stage Efficiency .......................................................................................... 17
5 Related Documentation from Texas Instruments ..................................................................... 17
5.1 Additional Documentation ....................................................................................... 18
Appendix A Design Documents ............................................................................................... 18
List of Figures
1 Integrated PurePathâ„¢ HD Amplifier System............................................................................ 4
2 Physical Structure for the TAS5630PHDEVM (Approximate Layout)................................................ 5
3 THD+N vs Power (BTL – 4 Ω) ............................................................................................ 9
4 THD+N vs Power (BTL – 8 Ω) ............................................................................................ 9
PurePath is a trademark of Texas Instruments.
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SLAU288A–August 2009–Revised May 2010 TAS5630DKD2EVM
Copyright © 2009–2010, Texas Instruments Incorporated
www.ti.com
5 THD+N vs Frequency (BTL – 4 Ω)...................................................................................... 10
6 THD+N vs Frequency (BTL – 8 Ω)...................................................................................... 10
7 THD+N vs Power (PBTL – 2 Ω) ......................................................................................... 11
8 THD+N vs Frequency (PBTL – 2 Ω).................................................................................... 11
9 FFT Spectrum with –60-dBFS Tone (BTL)............................................................................. 12
10 Idle Noise FFT Spectrum (BTL) ......................................................................................... 12
11 FFT Spectrum with –60-dBFS Tone (PBTL)........................................................................... 13
12 Idle Noise FFT Spectrum (PBTL) ....................................................................................... 13
13 Channel Separation (BTL) ............................................................................................... 14
14 Frequency Response (BTL).............................................................................................. 14
15 Frequency Response (PBTL)............................................................................................ 15
16 High-Current Protection (BTL)........................................................................................... 15
17 High-Current Protection (PBTL) ......................................................................................... 16
18 Pop/Click (BTL)............................................................................................................ 16
19 Pop/Click (PBTL) .......................................................................................................... 17
20 Output Stage Efficiency................................................................................................... 17
List of Tables
1 TAS5630DKD2EVM Specification ........................................................................................ 3
2 Recommended Supply Voltages.......................................................................................... 6
3 TAS5630 Warning/Error Signal Decoding ............................................................................... 7
4 General Test Conditions ................................................................................................... 7
5 Electrical Data............................................................................................................... 8
6 Audio Performance ......................................................................................................... 8
7 Thermal Specification ...................................................................................................... 8
8 Physical Specifications..................................................................................................... 8
9 Related Documentation from Texas Instruments ..................................................................... 18
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TAS5630DKD2EVM SLAU288A–August 2009–Revised May 2010
Copyright © 2009–2010, Texas Instruments Incorporated
www.ti.com
Overview
1 Overview
The TAS5630DKD2EVM PurePathâ„¢ HD customer evaluation module demonstrates the integrated circuit
TAS5630DKD from Texas Instruments (TI).
The TAS5630DKD is a high-performance, integrated Stereo Feedback Analog-Input Digital Amplifier
Power Stage designed to drive 4Ω speakers at up to 300W per channel. This amplifier requires only a
simple passive demodulation filter to deliver high-quality, high-efficiency audio amplification.
This EVM is configured with 2 BTL channels and the possibility to apply either a single ended or a
differential analog input signal.
The OPA1632 is a High Performance Fully Differential Audio Op Amp designed to allow operation with
single ended or differential input signals to the EVM.
This EVM is a complete stereo analog input 2 × 300 W power amplifier ready for evaluation and great
music.
Table 1. TAS5630DKD2EVM Specification
Key Parameters
Output stage supply voltage 25 V – 50 V
Number of channels 2 × BTL, 1 x PBTL
Load impedance 4–8 Ω
Output power, 4 Ω, 10% THD 310 W
Output powerr, 8 Ω, 10% THD 175 W
Dynamic Range >100 dB(A)
SE to Differential Amplifier OPA1632D
Output stage TAS5630DKD
Other features +15 V on-board switcher from PVDD supply
This document covers EVM specifications, audio performance and power efficiency measurements
graphs, and design documentation that includes schematics, parts list, layout, and mechanical design.
1.1 TAS5630DKD2EVM Features
• Stereo PurePath™ HD evaluation module.
• Self-contained protection system (short circuit and thermal).
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SLAU288A–August 2009–Revised May 2010 TAS5630DKD2EVM
Copyright © 2009–2010, Texas Instruments Incorporated
+12VFanOut
Control
2x AnalogInput
2Channel
SpeakerOutput
TAS5630DKD2EVM
MODULE
PowerSupply
Overview
www.ti.com
• Standard 1VRMS single ended line input or differential input.
• Double-sided, plated-through PCB layout.
Figure 1. Integrated PurePathâ„¢ HD Amplifier System
1.2 PCB Key Map
Physical structure for the TAS5630DKD2EVM is illustrated in Figure 2.
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TAS5630DKD2EVM SLAU288A–August 2009–Revised May 2010
Copyright © 2009–2010, Texas Instruments Incorporated
RESET
(SW11)
+15V
(J17)
+50V
(
J15)
LEFT
SPEAKER
OUTPUT
(J11)
RIGHT
SPEAKER
OUTPUT
(J13)
DIFFINPUT
(J24)
DIFFINPUT
(J25)
JUMPER1 JUMPER2
OUTPUTSTAGE
CHANNEL RIGHT
OUTPUTSTAGE
CHANNEL LEFT
SE TODIFF
CONVERTERS
(U15&U16)
+12VFAN
Regulator
+12V
Regulator
SELEFT
INPUT
(J20)
SERIGHT
INPUT
(J20)
+12VFAN
OUT
CONTROL
(J22)
www.ti.com
Quick Setup Guide
Figure 2. Physical Structure for the TAS5630PHDEVM (Approximate Layout)
2 Quick Setup Guide
This chapter describes the TAS5630DKD2EVM board in regards to power supply and system interfaces.
The chapter provides information regarding handling and unpacking, absolute operating conditions, and a
description of the factory default switch and jumper configuration.
This section provides a step-by-step guide to configuring the TAS5630DKD2EVM for device evaluation
2.1 Electrostatic Discharge Warning
Many of the components on the TAS5630DKD2EVM are susceptible to damage by electrostatic discharge
(ESD). Customers are advised to observe proper ESD handling precautions when unpacking and handling
the EVM, including the use of a grounded wrist strap at an approved ESD workstation.
CAUTION
Failure to observe ESD handling procedures may result in damage to EVM
components.
2.2 Unpacking the EVM
On opening the TAS5630DKD2EVM package, ensure that the following items are included:
• 1 pc. TAS5630DKD2EVM board using one TAS5630DKD.
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SLAU288A–August 2009–Revised May 2010 TAS5630DKD2EVM
Copyright © 2009–2010, Texas Instruments Incorporated
+12 V
Regulator
SE LEFT
INPUT
(J20)
SE RIGHT
INPUT
(J21)
RESET
(SW11)
+15 V
(J17)
+50 V
(J15)
+12 V FAN
Regulator
DIFFINPUT
(J24)
DIFFINPUT
(J25)
+12VFAN
OUT
CONTROL
(J22)
JUMPER1 JUMPER2
Ifasingleendedinputsignalisappliedpleaseinsertjumpersinthe
headerJ24andJ25
Quick Setup Guide
www.ti.com
• 1 pc. PurePath CD-ROM.
If any of the items are missing, contact the Texas Instruments Product Information Center nearest you to
inquire about a replacement.
2.3 Power Supply Setup
To power up the EVM, one power supply are needed. An onboard switched voltage regulator is supplying
system power, logic and gate-drive. Power supply is connected to the EVM using connector J15.
NOTE: While powering up set switch SW11 to the RESET position.
Table 2. Recommended Supply Voltages
Description Voltage Limitations Current Requirement Cable
Output stage power supply 25 – 50 V 16 A J15 (marked +50V)
CAUTION
Applying voltages above the limitations given in may cause permanent damage
to your hardware
NOTE: The length of power supply cable must be minimized. Increasing length of PSU cable is
equal to increasing the distortion for the amplifier at high output levels and low frequencies.
2.4 Applying Input Signal
It is possible to apply either a single ended input signal to J20 and J21 or a differential input signal to J24
and J25.
NOTE: If a single ended input signal is applied insert jumpers in the header J24 and J25.
2.5 Speaker Connection
CAUTION
Both positive and negative speaker outputs are floating and may not be
connected to ground (e.g., through an oscilloscope).
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TAS5630DKD2EVM SLAU288A–August 2009–Revised May 2010
Copyright © 2009–2010, Texas Instruments Incorporated
www.ti.com
Protection
3 Protection
This section describes the short-circuit protection and fault-reporting circuitry of the TAS5630 device.
3.1 Short-Circuit Protection and Fault-Reporting Circuitry
The TAS5630 is a self-protecting device that provides fault reporting (including high-temperature
protection and short-circuit protection). The TAS5630 is configured in back-end auto-recovery mode, and
therefore; resets automatically after all errors (M1, M2, and M3 is set low); see the data sheet (SLES220)
for further explanation. This mean that the device restart itself after an error occasion and report through
the SD error signal.
3.2 Fault Reporting
The OTW and SD outputs from TAS5630 indicate fault conditions. See the TAS5630 data manual for a
description of these pins.
Table 3. TAS5630 Warning/Error Signal Decoding
SD OTW1 OTW2 Device Condition
0 0 0 High-temperature error and/or high-current error
0 0 1 Undervoltage lockout or high current error. 100°C temperature warning.
0 1 1 Undervoltage lockout or high-current error
1 0 0 125°C temperature warning
1 0 1 100°C temperature warning
1 1 1 Normal operation, no errors/warnings
The shutdown signals together with the temperature warning signal give chip-state information as
described in the Table 3. device fault-reporting outputs are open-drain outputs.
4 TAS5630DKD2EVM Performance
Table 4. General Test Conditions
General Test Conditions Notes
Output stage supply voltage: 50 V Laboratory power supply (EA-PS 7065-10A)
Load impedance: 4 and 8 Ω
Input signal 1 kHz sine
Measurement filters AES17 and AUX0025
Note: These test conditions are used for all tests, unless otherwise specified.
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SLAU288A–August 2009–Revised May 2010 TAS5630DKD2EVM
Copyright © 2009–2010, Texas Instruments Incorporated
TAS5630DKD2EVM Performance
www.ti.com
Table 5. Electrical Data
Electrical Data Notes/Conditions
Output power, 1% THD+N, 4 Ω: 250 W 1 kHz, T
A
= 25°C
Output power, 10% THD+N, 4 Ω: 310 W 1 kHz, T
A
= 25°C
Output power, 1% THD+N, 8 Ω: 140 W 1 kHz, T
A
= 25°C
Output power, 10% THD+N,8 Ω: 175 W 1 kHz, T
A
= 25°C
Maximum peak current: >16 A 1-kHz burst, 1 Ω, R
OC
= 22 kΩ
Output stage efficiency: >90% 2 x channels, 4 Ω
Damping factor: 27 1 kHz, relative to 4 Ω load
H-Bridge Supply current: 55 mA 1 kHz, input grounded
Idle power consumption: <3 W H-Bridge Supply, input grounded
Table 6. Audio Performance
Audio Performance Notes/Conditions
THD+N, 4 Ω: 1 W <0.05% 1 kHz
THD+N, 4 Ω: 10 W <0.04% 1 kHz
THD+N, 4 Ω: 50 W <0.02% 1 kHz
THD+N, 4 Ω: 100 W <0.03% 1 kHz
THD+N, 4 Ω: 200 W <0.40% 1 kHz
THD+N, 8 Ω: 1 W <0.04% 1 kHz
THD+N, 8 Ω: 10 W <0.03% 1 kHz
THD+N, 8 Ω: 50 W <0.02% 1 kHz
THD+N, 8 Ω: 100 W <0.10% 1 kHz
Dynamic Range: >100 dB Ref: rated power, A-weighted, AES17 filter, 2 ch avg
Noise Voltage: 320 mV
rms
A-weighted, AES17 filter
Click/Pop, DC step: <30 mV Mute/Unmute, No signal, 4 Ω
Channel Separation: >89 dB 1 kHz
Frequency Response: ±0.5 dB 100 W / 8 Ω, unclipped
Table 7. Thermal Specification
Thermal Specification** T
HEATSINK
* Notes/Conditions
Idle, all channels switching 30°C 1 kHz, 15 min, input grounded, T
A
= 25°C
2 x 31.3 W, 4 Ω (1/8 power) 45°C 1 kHz, 1 hour, T
A
= 25°C
2 x 250 W, 4 Ω 70°C 1 kHz, 5 min, T
A
= 25°C
*Measured on surface of heatsink
** During the thermal test the heat sink has been ventilated with a fan (NMB-MAT Type: 2410ML-04W-B50) connected to J22.
Table 8. Physical Specifications
Physical Specifications Notes/Conditions
PCB dimensions: 94 × 140 × 55 Width × Length × Height (mm)
Total weight: 400 gr Components + PCB + Heatsink + Mechanics
Note: All electrical and audio specifications are typical values.
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TAS5630DKD2EVM SLAU288A–August 2009–Revised May 2010
Copyright © 2009–2010, Texas Instruments Incorporated
100m 300200m 500m 1 2
5
10 20 50 100 200
Power-W
0.01
10
0.02
0.05
0.1
0.2
0.5
1
2
5
THD+N-TotalHarmonicDistortion+Noise-%
1W
10W
100m 300200m 500m 1 2
5
10 20 50 100 200
Power-W
0.01
10
0.02
0.05
0.1
0.2
0.5
1
2
5
THD+N-TotalHarmonicDistortion+Noise-%
1W
10W
www.ti.com
TAS5630DKD2EVM Performance
4.1 THD+N vs Power (BTL – 4 Ω)
Figure 3. THD+N vs Power (BTL – 4 Ω)
4.2 THD+N vs Power (BTL – 8 Ω)
Figure 4. THD+N vs Power (BTL – 8 Ω)
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SLAU288A–August 2009–Revised May 2010 TAS5630DKD2EVM
Copyright © 2009–2010, Texas Instruments Incorporated
20 20k50 100 200 500 1k 2k 5k 10k
0.01
10
0.02
0.05
0.1
0.2
0.5
1
2
5
THD+N-TotalHarmonicDistortion+Noise-%
f-Frequency-Hz
1W
10W
200W
0.01
10
0.02
0.05
0.1
0.2
0.5
1
2
5
THD+N-TotalHarmonicDistortion+Noise-%
20 20k50 100 200 500 1k 2k 5k 10k
f-Frequency-Hz
1W
10W
100W
TAS5630DKD2EVM Performance
www.ti.com
4.3 THD+N vs Frequency (BTL –4 Ω)
Figure 5. THD+N vs Frequency (BTL – 4 Ω)
4.4 THD+N vs Frequency (BTL –8 Ω)
Figure 6. THD+N vs Frequency (BTL – 8 Ω)
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TAS5630DKD2EVM SLAU288A–August 2009–Revised May 2010
Copyright © 2009–2010, Texas Instruments Incorporated
100m 600200m 500m 1 2
5
10 20 50 100 200
Power-W
0.01
10
0.02
0.05
0.1
0.2
0.5
1
2
5
THD+N-TotalHarmonicDistortion+Noise-%
0.01
10
0.02
0.05
0.1
0.2
0.5
1
2
5
THD+N-TotalHarmonicDistortion+Noise-%
20 20k50 100 200 500 1k 2k 5k 10k
f-Frequency-Hz
1W
300W
10W
www.ti.com
TAS5630DKD2EVM Performance
4.5 THD+N vs Power (PBTL – 2 Ω)
Figure 7. THD+N vs Power (PBTL – 2 Ω)
4.6 THD+N vs Frequency (PBTL – 2 Ω)
Figure 8. THD+N vs Frequency (PBTL – 2 Ω)
4.7 FFT Spectrum with –60-dBFS Tone (BTL)
Reference voltage is 28.3 V. FFT size 16k.
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SLAU288A–August 2009–Revised May 2010 TAS5630DKD2EVM
Copyright © 2009–2010, Texas Instruments Incorporated
0 22k2k 4k 6k 8k 10k 12k 14k 16k 18k 20k
f-Frequency-Hz
-150
0
-140
-130
-120
-110
-100
-90
-80
-70
-60
-50
-40
-30
-20
-10
Spectrum-dB
-140
-130
-120
-110
-100
-90
-80
-70
-60
-50
-40
-30
-20
-10
0
10k 80k20k 30k 40k 50k 60k 70k
f-Frequency-Hz
Spectrum-dB
TAS5630DKD2EVM Performance
www.ti.com
Figure 9. FFT Spectrum with –60-dBFS Tone (BTL)
4.8 Idle Noise FFT Spectrum (BTL)
Input grounded – Reference voltage is 28.3 V. FFT size 16k.
Spurious tone at 52 kHz has it’s origin from the TL2575 switching voltage regulator.
Figure 10. Idle Noise FFT Spectrum (BTL)
4.9 FFT Spectrum With –60-dBFS Tone (PBTL)
Reference voltage is 28.3 V. FFT size 16k.
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TAS5630DKD2EVM SLAU288A–August 2009–Revised May 2010
Copyright © 2009–2010, Texas Instruments Incorporated
0 22k2k 4k 6k 8k 10k 12k 14k 16k 18k 20k
f-Frequency-Hz
-150
0
-140
-130
-120
-110
-100
-90
-80
-70
-60
-50
-40
-30
-20
-10
Spectrum-dB
-140
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-100
-90
-80
-70
-60
-50
-40
-30
-20
-10
0
10k 80k20k 30k 40k 50k 60k 70k
f-Frequency-Hz
Spectrum-dB
www.ti.com
TAS5630DKD2EVM Performance
Figure 11. FFT Spectrum with –60-dBFS Tone (PBTL)
4.10 Idle Noise FFT Spectrum (PBTL)
Input grounded – Reference voltage is 28.3 V. FFT size 16k.
Spurious tone at 52 kHz has it’s origin from the TL2575 switching voltage regulator.
Figure 12. Idle Noise FFT Spectrum (PBTL)
4.11 Channel Separation (BTL
Channel 1 input signal is set corresponding to 100W / 8 Ω
Channel 2 input is grounded. Reference voltage 28.3 Vrms.
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SLAU288A–August 2009–Revised May 2010 TAS5630DKD2EVM
Copyright © 2009–2010, Texas Instruments Incorporated
-120
10
-110
-100
-90
-80
-70
-60
-50
-40
-30
-20
-10
0
20 20k50 100 200 500 1k 2k 5k 10k
f-Frequency-Hz
Spectrum-dB
Channel2
Channel1
-3
+3
-2.6
-2.2
-1.8
-1.4
-1
-0.6
-0.2
+0.2
+0.6
+1
+1.4
+1.8
+2.2
+2.6
20 20k50 100 200 500 1k 2k 5k 10k
f-Frequency-Hz
Spectrum-dB
8 W
4 W
TAS5630DKD2EVM Performance
www.ti.com
Figure 13. Channel Separation (BTL)
4.12 Frequency Response (BTL)
Measurement bandwidth filter 80 kHz.
Figure 14. Frequency Response (BTL)
4.13 Frequency Response (PBTL)
Measurement bandwidth filter 80 kHz.
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TAS5630DKD2EVM SLAU288A–August 2009–Revised May 2010
Copyright © 2009–2010, Texas Instruments Incorporated
-3
+3
-2.6
-2.2
-1.8
-1.4
-1
-0.6
-0.2
+0.2
+0.6
+1
+1.4
+1.8
+2.2
+2.6
20 20k50 100 200 500 1k 2k 5k 10k
f-Frequency-Hz
Spectrum-dB
2 W
-20
20
-18
-16
-14
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-10
-8
-6
-4
-2
0
2
4
6
8
10
12
14
16
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24m 26m24.2m 24.4m 24.6m 24.8m 25m 25.2m 25.4m 25.6m 25.8m
t-Time-ms
PeakCurrent- A
www.ti.com
TAS5630DKD2EVM Performance
Figure 15. Frequency Response (PBTL)
4.14 High-Current Protection (BTL)
Input 1-kHz bursted signal, load 1 Ω.
Figure 16. High-Current Protection (BTL)
4.15 High-Current Protection (PBTL)
Input 1-kHz bursted signal, load 1 Ω.
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SLAU288A–August 2009–Revised May 2010 TAS5630DKD2EVM
Copyright © 2009–2010, Texas Instruments Incorporated
-40
40
-35
-30
-25
-20
-15
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-5
0
5
10
15
20
25
30
35
24m 26m24.2m 24.4m 24.6m 24.8m 25m 25.2m 25.4m 25.6m 25.8m
t-Time-ms
PeakCurrent- A
TAS5630DKD2EVM Performance
www.ti.com
Figure 17. High-Current Protection (PBTL)
4.16 Pop/Click (BTL)
No input signal applied. The measurement results are presented in frequency domain.
Figure 18. Pop/Click (BTL)
4.17 Pop/Click (PBTL)
No input signal applied. The measurement results are presented in frequency domain.
16
TAS5630DKD2EVM SLAU288A–August 2009–Revised May 2010
Copyright © 2009–2010, Texas Instruments Incorporated
0
100
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
0 37525 50
75
100 125 150 175 200 225 250 275 300 325 350
2CHOutputPower-W
Efficiency-%
8 W
www.ti.com
Related Documentation from Texas Instruments
Figure 19. Pop/Click (PBTL)
4.18 Output Stage Efficiency
Efficiency is tested with 2 BTL channels loaded 8 Ω.
Figure 20. Output Stage Efficiency
5 Related Documentation from Texas Instruments
Table 9 contains a list of data manuals that have detailed descriptions of the integrated circuits used in the
design of the TAS5630DKD2EVM. The data manuals can be obtained at the URL http://www.ti.com.
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SLAU288A–August 2009–Revised May 2010 TAS5630DKD2EVM
Copyright © 2009–2010, Texas Instruments Incorporated
Appendix A
www.ti.com
Table 9. Related Documentation from Texas
Instruments
Part Number Literature Number
TAS5630 SLES220
OPA1632D SBOS286
LM317M SLVS297
TL2575HV-15I SLVS638
5.1 Additional Documentation
1. System Design Considerations for True Digital Audio Power Amplifiers application report (SLAA117)
2. Digital Audio Measurements application report (SLAA114)
3. PSRR for PurePath Digitalâ„¢ Audio Amplifiers application report (SLEA049)
4. Power Rating in Audio Amplifiers application report (SLEA047)
5. PurePath Digitalâ„¢ AM Interference Avoidance application report (SLEA040)
6. Click and Pop Measurements Technique application report (SLEA044)
7. Power Supply Recommendations for DVD-Receivers application report (SLEA027)
8. Implementation of Power Supply Volume Control application report (SLEA038)
Appendix A Design Documents
This appendix comprises design documents pertaining to the TAS5162DDV6EVM evaluation module. The
documents are presented in the following order.
• Schematic (4 pages)
• Parts List (1 pages)
• PCB Specification (1 page)
• PCB Layers (6 pages)
• Heat-Sink Drawing (1 page)
18
Design Documents SLAU288A–August 2009–Revised May 2010
Copyright © 2009–2010, Texas Instruments Incorporated
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
Rev:
Page Title:
TI
Home Audio Amplifiers
ALL RIGHTS RESERVED
TEXAS INSTRUMENTS INCORPORATED
Project:
File Name:
Date:
Engineer:
Page: of
Size:
AUDIO/IMAGING GROUP
A3
3.00
Jonas L. Holm
Disclaimer
A846-SCH-001.DSN
TAS5615/30DKD2EVM
Wednesday, May 20, 2009 1 4
/
TAS5630DKD2EVM BOM 3.00
Rev:
Page Title:
TI
Home Audio Amplifiers
ALL RIGHTS RESERVED
TEXAS INSTRUMENTS INCORPORATED
Project:
File Name:
Date:
Engineer:
Page: of
Size:
AUDIO/IMAGING GROUP
A3
3.00
Jonas L. Holm
Disclaimer
A846-SCH-001.DSN
TAS5615/30DKD2EVM
Wednesday, May 20, 2009 1 4
/
TAS5630DKD2EVM BOM 3.00
Rev:
Page Title:
TI
Home Audio Amplifiers
ALL RIGHTS RESERVED
TEXAS INSTRUMENTS INCORPORATED
Project:
File Name:
Date:
Engineer:
Page: of
Size:
AUDIO/IMAGING GROUP
A3
3.00
Jonas L. Holm
Disclaimer
A846-SCH-001.DSN
TAS5615/30DKD2EVM
Wednesday, May 20, 2009 1 4
/
TAS5630DKD2EVM BOM 3.00
TAS5630DKD2EVM
Page
1/4: Front Page and Schematic Disclaimer
2/4: TAS5630 Amplifier
Design Name:
Version:
Date:
Design Engineer:
Audio Configuration:
Interfaces:
File Name: A846-SCH-001.DSN
3.00
19.May 2009
Jonas L. Holm ([email protected])
PurePath HD Digital Amplifier Design
1 x TAS5630DKD
Setup:
Type: Mass Market EVM
4 Ohm (BTL) Speaker Loads
TI
Copyright 2008 Texas Instruments, Inc - All rights reserved - The TI and PurePath Digital logos are trademarks of Texas Instruments.
Performance: 2 x 300 W / 4 Ohm (BTL) 10% THD+N
> 102 dB Dynamic Range
4/4: Mechanics
J20-J21: RCA Connector for Analog Input
J15: Banana binding post for H-Bridge Supply
J11, J13: Banana binding posts for speaker connection.
+50 V H-Bridge Supply Voltage
3/4: Input Stage
SCHEMATIC DISCLAIMER
The schematic information and materials ("Materials") provided here are provided by Texas Instruments
Incorporated ("TI") as a service to its customers and/or suppliers, and may be used for informational purposes only, and
only subject to the following terms. By downloading or viewing these Materials, you are signifying your assent to these
terms.
1.) These evaluation schematics are intended for use for ENGINEERING DEVELOPMENT AND EVALUATION
PURPOSES ONLY and are not considered by Texas Instruments to be fit as a basis for establishing production
products or systems. This information may be incomplete in several respects, including but not limited to information
relating to required design, marketing, and/or manufacturing-related protective considerations and product safety
measures typically found in the end-product incorporating the goods.
2.) Accordingly, neither TI nor its suppliers warrant the accuracy or completeness of the information, text,
graphics, links or other items contained within the Materials. TI may make changes to the Materials, or to the products
described therein, at any time without notice. TI makes no commitment to update the Materials.
3.) TI assumes no liability for applications assistance, customer product design, software performance, or services
that may be described or referenced in the Materials. The user assumes all responsibility and liability for proper and safe
design and handling of goods. Accordingly, the user indemnifies TI from all claims arising from its use of the Materials.
4.) TI currently deals with various customers for products, and therefore our arrangement with the user will not be
exclusive. TI makes no representations regarding the commercial availability of non-TI components that may be
referenced in the Materials.
5.) No license is granted under any patent right or other intellectual property right of TI covering or relating to any
combination, machine, or process in which such TI products or services might be or are used. Except as expressly
provided herein, TI and its suppliers do not grant any express or implied right to you under any patents, copyrights,
trademarks, or trade secret information.
6.) Performance tests and ratings, to the extent referenced in the Materials, are measured using specific computer
systems and/or components and reflect the approximate performance of TI products as measured by those tests. Any
difference in system hardware or software design or configuration may affect actual performance. Buyers should consult
other sources of information to evaluate the performance of systems or components they are considering purchasing.
7.) Resale of TI's products or services with statements different from or beyond the parameters stated by TI for that
product or service in official TI data books or data sheets voids all express and any implied warranties for the associated
TI product or service, and is an unfair and deceptive business practice, and TI is not responsible for any such use.
8.) The Materials are copyrighted and any unauthorized use may violate copyright, trademark, and other laws. You
may only download one copy for your internal use only, unless you are specifically licensed to do otherwise by TI in
writing. This is a license, not a transfer of title, and is subject to the following restrictions: You may not: (a) modify the
Materials (including any associated warranties, conditions, limitations or notices) or use them for any commercial
purpose, or any public display, performance, sale or rental; (b) decompile, reverse engineer, or disassemble software
Materials except and only to the extent permitted by applicable law; (c) remove any copyright or other proprietary notices
from the Materials; (d) transfer the Materials to another person. You agree to prevent any unauthorized copying of the
Materials. TI may terminate this license at any time if you are in breach of the terms of this Agreement. Upon termination,
you will immediately destroy the Materials.
9.) THE MATERIALS ARE PROVIDED "AS IS" WITHOUT ANY EXPRESS OR IMPLIED
WARRANTY OF ANY KIND INCLUDING WARRANTIES OF MERCHANTABILITY,
NONINFRINGEMENT OF INTELLECTUAL PROPERTY, OR FITNESS FOR ANY PARTICULAR
PURPOSE. IN NO EVENT SHALL TI OR ITS SUPPLIERS BE LIABLE FOR ANY DAMAGES
WHATSOEVER (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF PROFITS, BUSINESS
INTERRUPTION, LOSS OF INFORMATION) ARISING OUT OF THE USE OF OR INABILITY TO USE
THE MATERIALS, EVEN IF TI HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
NOTE1
Not Used
SCHEMATIC DISCLAIMER
The schematic information and materials ("Materials") provided here are provided by Texas Instruments
Incorporated ("TI") as a service to its customers and/or suppliers, and may be used for informational purposes only, and
only subject to the following terms. By downloading or viewing these Materials, you are signifying your assent to these
terms.
1.) These evaluation schematics are intended for use for ENGINEERING DEVELOPMENT AND EVALUATION
PURPOSES ONLY and are not considered by Texas Instruments to be fit as a basis for establishing production
products or systems. This information may be incomplete in several respects, including but not limited to information
relating to required design, marketing, and/or manufacturing-related protective considerations and product safety
measures typically found in the end-product incorporating the goods.
2.) Accordingly, neither TI nor its suppliers warrant the accuracy or completeness of the information, text,
graphics, links or other items contained within the Materials. TI may make changes to the Materials, or to the products
described therein, at any time without notice. TI makes no commitment to update the Materials.
3.) TI assumes no liability for applications assistance, customer product design, software performance, or services
that may be described or referenced in the Materials. The user assumes all responsibility and liability for proper and safe
design and handling of goods. Accordingly, the user indemnifies TI from all claims arising from its use of the Materials.
4.) TI currently deals with various customers for products, and therefore our arrangement with the user will not be
exclusive. TI makes no representations regarding the commercial availability of non-TI components that may be
referenced in the Materials.
5.) No license is granted under any patent right or other intellectual property right of TI covering or relating to any
combination, machine, or process in which such TI products or services might be or are used. Except as expressly
provided herein, TI and its suppliers do not grant any express or implied right to you under any patents, copyrights,
trademarks, or trade secret information.
6.) Performance tests and ratings, to the extent referenced in the Materials, are measured using specific computer
systems and/or components and reflect the approximate performance of TI products as measured by those tests. Any
difference in system hardware or software design or configuration may affect actual performance. Buyers should consult
other sources of information to evaluate the performance of systems or components they are considering purchasing.
7.) Resale of TI's products or services with statements different from or beyond the parameters stated by TI for that
product or service in official TI data books or data sheets voids all express and any implied warranties for the associated
TI product or service, and is an unfair and deceptive business practice, and TI is not responsible for any such use.
8.) The Materials are copyrighted and any unauthorized use may violate copyright, trademark, and other laws. You
may only download one copy for your internal use only, unless you are specifically licensed to do otherwise by TI in
writing. This is a license, not a transfer of title, and is subject to the following restrictions: You may not: (a) modify the
Materials (including any associated warranties, conditions, limitations or notices) or use them for any commercial
purpose, or any public display, performance, sale or rental; (b) decompile, reverse engineer, or disassemble software
Materials except and only to the extent permitted by applicable law; (c) remove any copyright or other proprietary notices
from the Materials; (d) transfer the Materials to another person. You agree to prevent any unauthorized copying of the
Materials. TI may terminate this license at any time if you are in breach of the terms of this Agreement. Upon termination,
you will immediately destroy the Materials.
9.) THE MATERIALS ARE PROVIDED "AS IS" WITHOUT ANY EXPRESS OR IMPLIED
WARRANTY OF ANY KIND INCLUDING WARRANTIES OF MERCHANTABILITY,
NONINFRINGEMENT OF INTELLECTUAL PROPERTY, OR FITNESS FOR ANY PARTICULAR
PURPOSE. IN NO EVENT SHALL TI OR ITS SUPPLIERS BE LIABLE FOR ANY DAMAGES
WHATSOEVER (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF PROFITS, BUSINESS
INTERRUPTION, LOSS OF INFORMATION) ARISING OUT OF THE USE OF OR INABILITY TO USE
THE MATERIALS, EVEN IF TI HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
NOTE1
Not Used
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
/SD
OSC_IOM
READY
/OTW
OSC_IOP
L_IN_N
L_IN_P
R_IN_N
R_IN_P
/RESET
/SD
/OTW
READY
GND
GND
GND
GNDGND
GND GND
GND
GND
GND
GND
VREG
GND
VREG
GND
GND
GND
GND
GND
GND
+12V
+12V PVDD PVDD
GND
PVDD
PVDD
GND
GND
VREG
GND
PVDD
GND
GND
GND
GND
VREG
VREG GND
Rev:
Page Title:
TI
Home Audio Amplifiers
ALL RIGHTS RESERVED
TEXAS INSTRUMENTS INCORPORATED
Project:
File Name:
Date:
Engineer:
Page: of
Size:
AUDIO/IMAGING GROUP
A3
3.00
Jonas L. Holm
Main Schematic
A846-SCH-001.DSN
TAS5615/30DKD2EVM
Wednesday, May 20, 2009 2 4
/
TAS5630DKD2EVM BOM 3.00
Rev:
Page Title:
TI
Home Audio Amplifiers
ALL RIGHTS RESERVED
TEXAS INSTRUMENTS INCORPORATED
Project:
File Name:
Date:
Engineer:
Page: of
Size:
AUDIO/IMAGING GROUP
A3
3.00
Jonas L. Holm
Main Schematic
A846-SCH-001.DSN
TAS5615/30DKD2EVM
Wednesday, May 20, 2009 2 4
/
TAS5630DKD2EVM BOM 3.00
Rev:
Page Title:
TI
Home Audio Amplifiers
ALL RIGHTS RESERVED
TEXAS INSTRUMENTS INCORPORATED
Project:
File Name:
Date:
Engineer:
Page: of
Size:
AUDIO/IMAGING GROUP
A3
3.00
Jonas L. Holm
Main Schematic
A846-SCH-001.DSN
TAS5615/30DKD2EVM
Wednesday, May 20, 2009 2 4
/
TAS5630DKD2EVM BOM 3.00
LEFT
4 OHM BTL
SPEAKER
OUTPUT
RIGHT
4 OHM BTL
SPEAKER
OUTPUT
High Power
supply
50V
GND
Optional
Sync signal
R29
1.5R
R29
1.5R
1 2
C31
33nF
C31
33nF
21
C17
10uF
C17
10uF
1 2
SW1
Switch
SW1
Switch
1
3
6
4
5
2
R51
100R
R51
100R
12
R19
100R
R19
100R
12
C13
100nF
C13
100nF
21
C43
1nF
C43
1nF
2 1
C52
680nF
C52
680nF
2 1
C48
2.2uF
C48
2.2uF
2 1
C32
2.2uF
C32
2.2uF
2 1
J11
Red and black banana socket
J11
Red and black banana socket
1
2
R59
100R
R59
100R
12
J13
Red and black banana socket
J13
Red and black banana socket
1
2
C20
330pF
C20
330pF
2 1
C72
100pF
C72
100pF
2 1
L11
7uH
L11
7uH
1 2
R31
1.5R
R31
1.5R
1 2
R40
100R
R40
100R
12
C46
10nF
C46
10nF
2 1
C25
33nF
C25
33nF
21
R18
100R
R18
100R
12
C22
100nF
C22
100nF
2 1
C30
2.2uF
C30
2.2uF
2 1
C33
1000uF
C33
1000uF
12
C57
47uF
C57
47uF
12
R15
10k
R15
10k
12
J15
Red and black banana socket
J15
Red and black banana socket
1
2
C59
100pF
C59
100pF
2 1
C15
10uF
C15
10uF
1 2
C45
10nF
C45
10nF
2 1
C35
1000uF
C35
1000uF
12
R33
3.3R
R33
3.3R
12
C40
1nF
C40
1nF
2 1
C37
680nF
C37
680nF
2 1
R14
Not Used
R14
Not Used
12
C36
1000uF
C36
1000uF
12
R39
47k
R39
47k
12
C28
2.2uF
C28
2.2uF
2 1
R35
3.3R
R35
3.3R
12
C44
10nF
C44
10nF
2 1
C38
680nF
C38
680nF
2 1
C39
680nF
C39
680nF
2 1
C19
100nF
C19
100nF
2 1
L14
7uH
L14
7uH
1 2
J19
Header
J19
Header
1
2
C26
2.2uF
C26
2.2uF
2 1
C21
100nF
C21
100nF
2 1
C29
33nF
C29
33nF
2 1
C47
10nF
C47
10nF
2 1
C14
10uF
C14
10uF
1 2
C23
100nF
C23
100nF
21
R17
100R
R17
100R
12
C41
1nF
C41
1nF
2 1
C18
10uF
C18
10uF
12
C42
1nF
C42
1nF
2 1
U11
TAS5630DKD
U11
TAS5630DKD
PSU_REF
1
VDD
2
OC_ADJ
3
/RESET
4
C_STARTUP
5
INPUT_A
6
INPUT_B
7
VI_CM
8
GND
9
AGND
10
VREG
11
INPUT_C
12
INPUT_D
13
FREQ_ADJ
14
OSC_IO+
15
OSC_IO-
16
/OTW
18
OUT_D
27
OUT_D
28
GND_D
29
GND_C
30
OUT_C
31
PVDD_C
32
BST_C
33
BST_B
34
PVDD_B
35
OUT_B
36
GND_B
37
GND_A
38
OUT_A
39
OUT_A
40
/SD
17
GVDD_AB
44
BST_A
43
PVDD_A
42
PVDD_A
41
M1
20
M2
21
M3
22
GVDD_CD
23
BST_D
24
PVDD_D
25
READY
19
PVDD_D
26
C49
10nF
C49
10nF
21
R36
3.3R
R36
3.3R
12
C27
33nF
C27
33nF
2 1
C60
100pF
C60
100pF
2 1
C58
100pF
C58
100pF
2 1
SW2
Switch
SW2
Switch
1
3
6
4
5
2
C73
100pF
C73
100pF
2 1
L13
7uH
L13
7uH
1 2
C16
10uF
C16
10uF
1 2
R11
100R
R11
100R
12
R37
3.3R
R37
3.3R
1 2
C24
100nF
C24
100nF
21
L12
7uH
L12
7uH
1 2
C34
1000uF
C34
1000uF
12
R52
100R
R52
100R
12
R12
24k
R12
24k
12
R22
100R
R22
100R
12
C12
1nF
C12
1nF
2 1
C11
4.7nF
C11
4.7nF
2 1
R34
3.3R
R34
3.3R
12
R16
100R
R16
100R
12
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Texas Instruments TAS5630DKD2EVM (Rev. A) User guide

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