Sames Automatic extrusion gun 2000 User manual

Brand: Sames

Model: Automatic extrusion gun 2000

Category: Paint Sprayer

Type: User manual

DOCUMENTACIÓN

PISTOLA DE EXTRUSIÓN AUTOMÁTICA

tipo 2000

Notice : 582.117.110-SP - 1907

Fecha : 04/07/19

Anula :

Modif. :

TRADUCCIÓN DEL MANUAL ORIGINAL

IMPORTANTE : Lea con atención todos los documentos antes de almacenar, instalar o poner en

marcha el equipo (uso exclusivamente profesional).

LAS FOTOGRAFÍAS E ILUSTRACIONES NO SON VINCULANTES. LOS MATERIALES ESTÁN SUJETOS A CAMBIOS SIN PREVIO AVISO.

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

INSTRUCTION MANUAL

AUTOMATIC EXTRUSION GUN

MODEL 2000

Manual : 1707 573.178.112

Date : 11/07/17 - Supersede : 28/07/14

Modif. : KREMLIN REXSON



SAMES KREMLIN

TRANSLATION FROM THE ORIGINAL MANUAL

IMPORTANT : Before assembly and start-up, please read and clearly understand all the

documents relating to the equipment (professional use only).

THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR

NOTICE.

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

SAMES KREMLIN Page 1 Manual : 573.178.112

INSTRUCTION MANUAL

AUTOMATIC EXTRUSION GUN, model 2000

Dear Customer, you are the owner of our new gun and we would like to take this opportunity to thank you.

To make sure your investment will provide full satisfaction, special care has been taken during all

designing and manufacturing processes. To obtain the best result, safe and efficient operation of your

equipment, we advice you to read and make yourself familiar with this instruction and service manual.

Indeed, the non-compliance with instructions and precautions stated in this manual could reduce the

equipment working-life, result in operating trouble and create unsafe conditions.

1. GENERAL SAFETY INSTRUCTIONS

WARNING : Any misuse of the equipment or accessories can damage them, result in serious

body injury, fire or explosion hazard and reduce the equipment working life. Read, understand

and comply with the safety instructions hereafter.

The personnel involved in operating and servicing this equipment must be aware of all safety

requirements stated in this manual. The workshop supervisor must be certain that the personnel has

perfectly understood the safety instructions and complies with them.

Read all instruction manuals as well as the tags of the equipments before operating the equipment.

Refer to local safety instructions and comply with them.

INSTALLATION REQUIREMENTS

Ground the equipment as well as the component to be painted.

Use the equipment only in a well-ventilated area to prevent from serious body injuries, fire and

explosion hazards. Do not smoke in the spray area.

Never stock paints and solvents in the spray area. Always close the pots and the tins.

Always keep the spray area clean and free from debris (solvent, rags…).

Read paint and solvent manufacturer's technical instructions.

Spraying of some materials may result in hazardous working conditions. To protect the operator,

respirator mask, hand cream and glasses are required. (Refer to chapter "Safety equipment" of

SAMES KREMLIN selection guide).

EQUIPMENT REQUIREMENTS

The operating pressure of these equipments are particularly high. Consequently, some precautions

must be taken in order to prevent from accidents and from unsafe working conditions.

Never exceed the components maximum working pressure of the equipment.

HOSES

Do not use hoses with a maximum burst-proof pressure less than four times the maximum service

pressure of the pump (see data sheet).

Be certain the hoses are not crimped, leaking and not unrolled.

Be certain the hoses are in good in conditions and showing no evidence of damage.

Use only air hose with static conductor to connect the pump with the spray gun.

All fittings must be tight and in good condition.

SAMES KREMLIN Page 2 Manual : 573.178.112

PUMP

Ground the equipment (use the connection on the pump).

Do not use any product or solvent incompatible with the pump components.

Use the appropriate solvent for the material being sprayed to increase the equipment working life.

GUN

Never wipe the end of the tip with the fingers.

Always depressurize air and hoses before carrying out any servicing on the gun.

Never point the spray gun at anyone or at any part of the body.

MAINTENANCE REQUIREMENTS

Guards (air motor cover, coupling shields, housings …) have been designed for

safe use of the equipment.

The manufacturer will not be held responsible for bodily injury or failure and / or

damage to property due to removal or partial removal of the guards.

Never modify these equipments.

Check them daily, keep them in a good condition and replace the worn parts only with SAMES

KREMLIN parts.

Before cleaning or removing components of the equipment, it is compulsory :

1 - to stop the pump by shutting off the compressed air supply,

2 - to open the pump drain valve,

3 - to depressurize the hoses by triggering the gun.

2. SPECIFICATIONS

The gun, model 2000, is an automatic extrusion gun. It is mounted on a robot or an automatic machine. It

is designed for depositing large quantities of material in bead form. The opening and the closing of the gun

must be controlled from the robot bay or from a line automaton.

The supply of the gun to product is carried out from an extrusion pump or through a pressure regulator.

SAMES KREMLIN Page 3 Manual : 573.178.112

3. TECHNICAL FEATURES

Gun for hot or cold extrusion with or without pressure sensor (depending upon the version).

Fluid supply maximum pressure : 240 bar / 3480 psi.

Choice of the nozzles : 0,8, 1, 1,5, 2, 4, 5,5 mm

Fluid fitting : M 3/4 JIC

Control air fitting : 2 fittings for hose 4 x 6

Fluid maximum temperature : 100°C / 212°F

Weight : 1,7 kg / 3.75 lb.

Wetted parts : aluminium, stainless steel, treated stainless steel, carbide.

Depending upon the versions :

Pressure sensor 6 pins (in the standard version with sensor) : 250 bar / 3626 psi - 0,10 V

Heating kit :

- heater element : 24 V - 155 W

- temperature sensor element : sensor element Pt 100

- connector : 8 pins JAEGER (power and sensor element)

Electric connection of

the heating kit

SAMES KREMLIN Page 4 Manual : 573.178.112

DIMENSIONS

HOSE ø 4x6

Nozzle

2 holes M8 length 15

2 holes D.6 depth 12

60.7

171

66.5

47.5

3/4 JIC

3/8 NPS

SAMES KREMLIN Page 5 Manual : 573.178.112

4. GUN FITTINGS

Mount a distributor, model 5/2 or an electrovalve, model 4/2 to pilot the opening and the closing of the gun.

Mount a HP fluid hose, 16 mm (5/8 ") between the fluid regulator and the gun.

5. ADJUSTMENTS

BEAD WIDTH

Choose the nozzle according to the bead to applicate.

FLUID FLOW

The flow can be adjusted by means of a pressure regulator installed between the pump outlet and the

gun.

SAMES KREMLIN Page 6 Manual : 573.178.112

6. GUN CLEANING

Never use metal brushes, files, points or clips for dismantling.

SHORT SHUTDOWN

Remove the paint on the air cap with a brush and solvent. Otherwise, leave the equipment as it is.

Removing the paint will prevent the drying and clogging of the holes.

LONG SHUTDOWN

Remove the needle and then remove the fluid nozzle backwards of the gun with the wrench provided.

Soak the needle, air cap, fluid nozzle in solvent and brush them carefully, as they are precision parts.

With a brush soaked in solvent, clean the internal part of the gun. Wash and carefully brush the

threaded parts.

Do not soak the gun in solvent

7. TROUBLESHOOTING CHART

TROUBLE CAUSE SOLUTION

Material is no longer coming

out of the gun. Tip obstructed / Tip clogged

Check the gun fluid supply.

Shut off the pump pressure.

Depressurize the circuit.

Remove and clean the tip.

Deformed bead Tip worn. Change it.

Extrusion of intermittent

material. Lack of material Check the material supply.

Loose tip. Tighten tip.

Fluid leak in front of the gun Dirt in the material. Trigger the gun 3 or 4 times.

Bad tightness between the

needle ball and its seat. Clean seat or replace needle

and seat.

Material leak at needle level Cartridge worn. Change the cartridge

assembly.

Air leak at needle level Bad tightness with the piston

chamber Change the piston air tightness

seal.

SAMES KREMLIN Page 7 Manual : 573.178.112

8. REMOVAL - REASSEMBLY

4567

100 ohms

125 W-24 V

12 7 17 3 1 5 10 6 8 2+11+14

13+15

20 21

24 28

30+38

19+25

34 35 36

40 39

Résistance chauffante Sonde platine

BRANCHEMENT EMBASE 8 BROCHES

REMOVAL

Remove the back part of the gun by unscrewing the 2 screws (37) that hold the cylinder back.

Remove the front part of the gun by taking off the nozzle.

Remove the 4 screws (12).

Remove the carbide holder (16).

Unscrew the front part of the needle (17) by holding the 6 back side of the piston (2) by means of a

wrench.

From the front, push the needle rod (3) and take off the piston (2).

Remove the circlips (10) and take off the cartridge (5) frontwards of the gun.

Unscrew the retainer seal (6) and remove the seal (8).

REASSEMBLY

Clean the parts with white spirit or with the appropriate cleaning solvent.

Change the seals and the cartridge assembly. Lubricate them.

Reassemble in reverse order.

Index Instruction Description Part number

A 1 PTFE grease 'TECHNILUB' grease (10 ml) 560.440.101

A 1

Doc. 573.145.050

Date/Datum/Fecha : 10/07/17

Annule/Cancels/

Ersetzt/Anula : 25/07/14

Modif. / Änderung :

Kremlin Rexson Sames Kremlin Pièces de rechange

Spare parts list

Ersatzteilliste

Piezas de repuesto

PISTOLET D'EXTRUSION AUTOMATIQUE,

type 2000 AUTOMATIC EXTRUSION GUN,

model 2000

AUTOMATIK-PISTOLE FÜR EXTRUSION,

Modell 2000 PISTOLA DE EXTRUSIÓN AUTOMÁTICA,

tipo 2000

4567

100 ohms

125 W-24 V

12 7 17 3 1 5 10 6 8 2+11+14

13+15

20 21

24 28

30+38

19+25

34 35 36

40 39

Résistance chauffante Sonde platine

BRANCHEMENT EMBASE 8 BROCHES

SAMES KREMLIN 2 Doc. / Dok. 573.145.050

PISTOLET 2000 A FROID 2000 GUN FOR COLD EXTRUSION

PISTOLE 2000 FÜR KALTE EXTRUSION PISTOLA 2000 EN FRIO

avec capteur de pression (250 bar)

mit Drucksensor (250 bar)

with pressure sensor (250 bar / 2900 psi)

con captador de presión (250 bar)

129.045.360

sans capteur de pression

ohne Drucksensor

without pressure sensor

sin captador de presión

999.277.735

Ind # Désignation Description Bezeichnung Denominación Qté

1 NC / NS Corps principal Main body Körper Cuerpo principal 1

2 029 045 017 Piston Piston Kolben Pistón 1

*- 129 040 040 Ens. cartouche équipée Cartridge assembly Packung, kpl. Conjunto cartucho

equipado 1

3 NC / NS Tige pointeau Needle rod Farbnadelstange Eje aguja 1

5 NC / NS Cartouche Cartridge Packung Cartucho 1

10 902 201 914 Circlips Ø 10 Circlip, Ø 10 Sicherungsring Ø 10 Circlips Ø 10 1

6 029 090 006 Presse joint Retainer seal Packungsschraube Prensa junta 1

*7 129 489 902 Joint PTFE

(porte carbure) (les 10) PTFE seal

(carbide holder) (x 10) Dichtung PTFE

(Nadelsitz) (10 St.) Junta PTFE

(porta carburo) (x 10) 1

*8 129 529 903 Joint PTFE (air piston)

(les 10) PTFE seal (piston air)

(pack of 10) Dichtung PTFE

(Luftkolben) (10 St.) Junta PTFE (aire pistón)

(x 10) 1

9 050 314 204 Ressort de piston Piston spring Kolbenfeder Muelle de pistón 1

SAMES KREMLIN 3 Doc. / Dok. 573.145.050

Ind # Désignation Description Bezeichnung Denominación Qté

*11 909 130 323 Bague R 21 Ring, R 21 O-Ring R 21 Anillo R 21 1

12 930 151 196 Vis CHc M 6 x 16 Screw, CHc M 6 x 16 Schraube CHc M 6 x 16 Tornillo CHc M 6 x 16 4

13 933 061 095 Vis CM 3 x 6 Screw, CM 3 x 6 Schraube CM 3 x 6 Tornillo CM 3 x 6 1

14 953 010 012 Ecrou HM 4 Nut, HM 4 Mutter HM 4 Tuerca HM 4 1

15 963 300 010 Rondelle Ø 3 Washer Ø 3 Scheibe Ø 3 Arandela Ø 3 1

*16 129 045 310 Porte carbure

(avec carbure) Carbide holder

(with carbide) Nadelsitz

(mit Hartmetall) Porta carburo

(con carburo) 1

*17 029 045 025 Pointeau équipé Needle assembly Farbnadel kpl. Aguja equipada 1

18 NC / NS Bloc produit Fluid block Materialblock Bloque producto 1

19 NC / NS Fond de cylindre Cylinder back Federführung Fondo de cilindro 1

20 029 045 003 Plaque isolante Isolating plate Isolierplatte Placa aislante 1

21 029 045 301 Bloc pour embase Block for base Block für Stecker Bloque para base 1

*24 129 629 914 Joint PTFE entre blocs

(les 10) PTFE seal between

blocks (pack of 10) Dichtung PTFE zwischen

den Blöcken(10 St.) Junta PTFE entre

bloques (bolsa de 10) 1

*25 129 400 907 Joint EPDM (les 10) EPDM seal (pack of 10) Dichtung EPDM (10 St.) Junta EPDM

(bolsa de 10) 1

26 905 120 902 Coude 1/8 BSP - T 5 x 10

(air pour commande ou-

verture pistolet)

Elbow

1/8" BSP - hose 5 x 10

(air for gun opening

control)

Winkel,

1/8" BSP - Schlauch

5 x 10 (Steuerluft für

Pistolenöffnung)

Codo

1/8 BSP - T 5 x 10

(aire para mando

apertura pistola)

27 905 124 901 Raccord droit

1/8 BSP - T 4 x 6

(air pour commande fer-

meture pistolet)

Straight connector

1/8" BSP - hose 4 x 6

(air for gun closing

control)

Gerader Nippel

1/8" BSP -

Schlauch 4 x 6

(Steuerluft für

Pistolenschließung)

Racor recto

1/8 BSP - T 4 x 6

(aire para mando cierre

pistola)

28 905 160 203 Raccord produit

M 3/4 BSP - M 3/4 JIC Fluid fitting,

M 3/4 " - # 8 JIC

(M 3/4 JIC)

Anschluss Material

AG 3/4" BSP -

AG 3/4 JIC

Racor producto

M 3/4 BSP- M 3/4 JIC 1

33 000 152 290 Ecrou de fixation Nut, coupling Befestigungsmutter Tuerca de fijación 1

34 933 151 277 Vis CHc M 6 x 20 Screw, CHc M 6 x 20 Schraube CHc M 6 x 20 Tornillo CHc M 6 x 20 2

35 933 151 332 Vis CHc M 6 x 25 Screw, CHc M 6 x 25 Schraube CHc M 6 x 25 Tornillo CHc M 6 X 25 2

36 933 151 523 Vis CHc M 6 x 45 Screw, CHc M 6 x 45 Schraube CHc M 6 x 45 Tornillo CHc M 6 x 45 2

37 930 151 275 Vis CHc M 5 x 20 Screw, CHc M 5 x 20 Schraube CHc M 5 x 20 Tornillo CHc M 5 x 20 6

* Pièces de maintenance

* Preceding the index number denotes a suggested spare part.

* Bezeichnete Teile sind empfohlene Ersatzteile.

* Piezas de mantenimiento preventivas.

N C : Non commercialisé.

N S : Denotes parts are not serviceable.

N S : Bezeichnete Teile gibt es nur komplett.

N S : no suministrado.

SAMES KREMLIN 4 Doc. / Dok. 573.145.050

PIECES SPECIFIQUES - SPECIFIC PARTS - SPEZIFISCHE TEILE - PARTES ESPECIFICAS

OPTION - ON REQUEST - OPTIONAL - OPCIÓN

CAPTEUR DE PRESSION - SENSOR - DRUCKSENSOR - CAPTADOR

Correspondance couleur fils/fonction voir certificat d’étallonage du capteur

Ind # Désignation Description Bezeichnung Denominación Qté

*29 129 045 315 Capteur équipé

(250 bar, 5 fils) Sensor assembly

(250 bar / 2900 psi,

5 wires)

Drucksensor kpl.

(250 bar, 5 Stromkabel) Captador equipado

(250 bar, 5 hilos) 1

1 910 050 112 Capteur 250 bar Sensor

250 bar / 2900 psi Drucksensor 250 bar Captador 250 bar 1

2 901 091 003 Fiche 6 broches 6-pin plug Stecker (6 Stifte) Toma 6 conectores 1

3 109 520 302 Joint (x 10) Seal (x 10) O-Ring (Satz à 10 St.) Junta (x 10) 1

SAMES KREMLIN 5 Doc. / Dok. 573.145.050

KIT CHAUFFANT - HEATING KIT - HEIZUNG - KIT CALEFACTADO

(24 V)

Branchement du kit chauffant (embase 8 broches)

Ind # Désignation Description Bezeichnung Denominación Qté

- - Kit chauffant (24 V) Heating kit (24 V) Heizung (24 V) Kit calefactado (24 V)

30 901 091 039 Embase mâle 8 broches 8 pin plug Stecker 8 Stifte Toma macho 8 conectos 1

*31 901 203 316 Résistance chauffante

24 V - 125 W Heater element

24 V - 125 W Heizelement

24 V - 125 W Resistencia

24 V - 125 W 1

*32 901 204 916 Sonde platine Sensing element Sonde Sonda 1

38 906 120 713 Vis PT KA 30 x 8 Screw PT KA 30 x 8 Schraube PT KA 30 x 8 Tornillo PT KA 30 x 8 4

39 527 381 958 Fil jaune vert

(0,5mm2, lg. 0,1 m) Yellow green wire

(0.5 mm2, length. 0.1 m) Erdungskabel (gelb/

grün)

0,5 mm2, Länge: 0,1 m Hilo amarillo verde

(0,5 mm2, 0.1 m de largo) 1

40 901 200 408 Cosse ronde Ø 3 Round thimble Ø 3 Klemme Ø 3 Terminal redondo Ø 3 1

SAMES KREMLIN 6 Doc. / Dok. 573.145.050

A LA DEMANDE - ON REQUEST - AUF WUNSCH - A PETICIÓN

BUSE AVEC BAGUE DE FIXATION - NOZZLE WITH FIXING RING - DÜSE MIT ÜBERWURFRING

- BOQUILLA CON ANILLO DE FIJACIÓN

Ind # Désignation Description Bezeichnung Denominación Qté

- - Buse en laiton Brass nozzle Messingdüse Boquilla de latón -

- 134 750 401 Buse Ø 1 Nozzle Ø 1 Düse Ø 1 Boquilla Ø 1 1

- 134 750 101 Buse Ø 2 Nozzle Ø 2 Düse Ø 2 Boquilla Ø 2 1

- 134 750 201 Buse Ø 4 Nozzle Ø 4 Düse Ø 4 Boquilla Ø 4 1

Sames Automatic extrusion gun 2000 User manual

Brand: Sames

Model: Automatic extrusion gun 2000

Category: Paint Sprayer

Type: User manual

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Sames Automatic extrusion gun 2000 User manual

Sames Automatic extrusion gun 2000 User manual

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