FEIN QSz 649 Operating instructions

(

QSz

649

~

be handed to the workshop

Operating instructions

for the double insulated and radio suppressed

Sheet Metal Shear QSz

649,

and type QSz 7

49

(42

Volts)

1. Technical

Data

Current:

~

(AC

single

phase)

I

For

sheet

metal

up

to

Radius

of 1·

Cutting

Incisions

Capacity

Net

weight

Type

I j

sh.

ton

i I

in.

smallest

curve

capacity

per

minute

i

np

ut

I

output

kp

mm

2 .

mm

I

in

. 1

m/min

I

ft

./

min

Wa

tts

Watts

kg

I

lbs

.

1

sq.

m.

40 28.4 3.5

lfs

I

QSz

649

QSz

749 60 42.5 2.9 7

/64

1 25 1 3.5-7 11-21 1100 750 480 4.7 10

80 55.6 2.5 3

/32

2.

Connection

and

Operation

Main

voltage

must

correspond

to

the

operating

voltage

marked

on

the

rating

plate.

The

tool

can

be

plugged

into

plain

or

safety

sockets

without

protective

contact.

Switch

must

be

in

the

"Off

"

position

w

hen

connecting

.

To

prevent

damage

to

the

insulation

no

additional

mar

kin

g

plat-

es

must

be

riveted

or

screwed

to

the

casing.

We

recommend

the

use

of

transfers

only.

The

machine

performs

quick

and

clean

cuts

when

bla

des

are

inserted

and

adjusted

in

accordance

with

the

instru

ctions

.

Stops

or

jams

only

occur

when

shear

is

wo

rked

in

the

wrong

pos

ition

and

will

be

e

limin

at

ed

as

soon

as

th

e

shear

is

brought

in

th

e

up-

right

position.

Do

not

use

force!

If

necessary

switch

off

motor

and

restart

cutting

operation.

3.

Setting

and

adjusting

of

cutter

blades

Insert

shoe

blade

(53)

in

groove

of

shoe

and

plunger

b

lad

e (52)

in

groov

e

of

plunger.

Fasten

li

g

htl

y

with

screws

(68, 69).

Do

not

forget

disc

(44)

and

spring

was

h

er

(81).

Turn

set

screw

(45

)

until

the

corners

of

blades

at

highest

position

of

plunger

are

0.4

mm

(0.2

in

.)

apart.

Then

fasten

screw

(68).

Adjust

shoe

blade

in

order

to

fit

with

sheet

thickness

by

mea

ns

of

turning

set

screw

(72)

until

the

gap

between

blades

is

set

for

sheet

of

40

kp/mm

at

0.7

mm

(0.25 in.).

When

cutting

thinner

sh

eet

than

max.

3.5

mm

(1.

5 in.)

set

gap

at

0.2 mm

(0.1

in.) x

sheet

thickness.

Then

fasten

screw

(69).

Turn

scr

ew

(72)

against

shoe

blade.

BE 307 e 5. 71

EW

I

The

give

n

data

are

appro

x

imately.

Control

the

correct

setting

of

the

blades.

Attention

!

Never

work

wi

th

blunt

blades!

Remove

blades

for

resharpening

after

unscrewing

screws

(68

,

69).

Do

not

forget

disc

(44)

and

spring

washer

(

81

).

When

shar-

pening

,

use

plenty

of

coolant

and

observe

cutting

angles

gi

ven

in

Fig. b

and

c.

Control

angle

wit

h

gauge.

Attention!

Do

not

cut

we

l

ding

sea

ms.

No

claims

can

be

entertained

for

damage

resulting

from

c

utt

ing

sheets

of

heavier

gauge

or

high

er

strength

than

indicated

or

working

wit

h

blunt

blad

es.

4.

Maintenance

and

lubrication

Before

carrying

out

an

y

mainte

nance

work

al

w

ays

remember

to

pull

out

the

plug.

Grease

the

machine

daily

at

the

lubricat

ing

n

ipp

le (83).

To

g

reas

e l

et

t

he

shear

run

at

no

loa

d

until

clean

grease

eme

rges

at

the

plunger.

After

300

duty

hours

clea

n

air

openings

of

the

mo

t

orhousi

ng

and

the

motor

by

blowing

out

t

he

tool

with

dry

pneumatic

air

or

by

means

of

a

brush.

Rene

w t

he

gear

grease.

Loosen

screw

(110)

and

l

ift

off

gear

head

.

On

ly

use

special

gear

grease

Sst

1, 50 g

(1.8 oz) f

or

gears

(Ord

er

ref:

MZ

60-3/Sst

1).

After

900

duty

hours

clean

mac

hin

e

thorough

ly.

Wash

gears

in

clean

solvent

and

serve

wit

h

fres

h S

st

1.

Cl

ean

ball

bearings

an

d

ser

ve

wit

h

fresh

Sst

1 (lh of t

he

space

bet

ween

inn

er

and

ou

ter

ring).

69

41

~3

57

33

~

11

12

106

-----

103

10~

107

118

~

plunger

blade

~00

""'"

Fig. a

'/,"~

~--,

r--:::J

' I !

'\

I i I \

I j .

~

!

J I

I - i

i !

;,

12' L---, :, .

,.

b---l

. j I

-$-

.

L __

_j}__

L

_______

...J

Fig. b

117

111

110

~~~~~

~-----

88

?\ir-------

89

70 76

68

~~

81

72

...-·'\

Fig. c \ \

/

""''-

......

"""'\

/ \

/_../

---~

....

\_)

b~~

~

..

~

Component Parts

ci ci

z

Order

l><

.....

Reference

a

Description

....

<0

z

Order

l><

.....

Reference

a

Description

....

<0

0..

1-12

MK

3-99-8 1

motor

housing,

assembled

72 Q 5-72 1

threaded

1

MK3-99

1

motor

housing

76

Q5-76

2

cylindrical

2, 3 EZ 12-52-1 2

carbon

holder,

assembled

79

BF

21-4x4x10 1

key

2 EZ 12-52 2 c

arbon

holder

81

Q 5-81 1

spring

ring

3 FD 7-32 2

spring

83

MZ

31-1 1

lubricating

nipple

4 SR 4

1-

M3.5x10 4

fillister

screw

87 Q 5-87 1

square

ring

5 EZ

-11-67

2

carbon

brush

88 BF 29-130 1

deflector

6

SR3-M4x6

2 cy

lindrical

screw

89

SR5-M6

x

15

2

countersunk

screw

7

state

type

I

1

pole

housing,

assembled

a

nd

v

oltage

with

winding

8 I

PT

37-13 2

spring

washer

95-109

GH

4 83-3 1

bow

handle,

assembled

100-

109

GH

4-83-2 1

bow

handle,

assembled

9 SR 1-M4x60 2

hexagon

screw

95

JS

13-90 1

cable

protecting

sleeve

10

JS28-10

1

air

guiding

ring

96 EZ 7-143 1

cable

(

11

PT

27-40 2

cover

12

SR 38-4,2x

13

4

screw

100 EZ 1-79 1

switch

101

PT

31-21 1

clamping

bridge

25-29

sta

te type 1

armature

102

SR

38-3.5x16 2

screw

and

volt

age

29 FL 4-10 1

fan

32-89

GH

9-7-3 1

shear

lead,

assembled

32 LA 6-178 1

intermediate

bearing

33-89

GH

9-7-2 1

outer

bearing,

assembled

103 EZ 22-57 1

capacitor

104

JS

16-41 1

plug

105

JS

16-42 1

plug

106-

bow

handle,

assembled

109

GH

4-83-1 1

33 LK 1-2 1

groove

ball

bearing

109

SR

38-4.2x25 4

screw

34 ZR 16-11-1 1

pinion

110

SR33-M5x65

4

he

x

agon

socket

screw

35 ZR !5-33x

0.

75

1

gear

wheel

111

PT

5d-M5

10

securing

plate

36

PT

8-186 1 ·

disc

112

RJ

12-65 1

sealing

ring

37 ZR15-39x1 1

gear

wh

e

el

113 LK 16-46 1

groove

ball

bearing

39-89

GH

9-7-1 1

outer

bearing,

assembled

114 LK 16-10 1

groove

ball

bearing

39 Q 5-39 1

plunger

115 SR 33-M5x

18

4

hexagon

socket

screw

40 Q 5-40 1

bolt

116

SR3-M4x6

1

screw

41

Q 5-41 1

bush

117

SR33-M5x35

2

he

x

agon

socket

screw

42

GH9-7

1

outer

bearing

118

MR

1-M5

2

screw

43

Q 5-43 1

shoe

44 Q 5-44 1

disc

42

Volts

45 Q 5-45 1

adjusting

screw

46 Q 5-46 1

connecting

rod

1-12

MK

3-99-11 1

motor

housing,

assembled

47

RJ

16-37 2

securing

ring

2,

3 EZ 12-53-1 2

carbon

holder,

assembled

48 Q 5-48 1

eccentric

ax

le

2 EZ 12-53 2

carbon

holder

49

Q5-49

1

clamping

ring

5 EZ 11-52 2

carbon

brush

52 z 37-31 1

plunger

blade

95

JS

13-52 1

cable

protecting

sleeve

53 z 37-32 1

shoe

blade

96 EZ 6-162 1

cable

57 LK 1-2 1

groove

ball

bearing

58 LK 16-1 1

groo

ve

ball

bearing

Acessories

59 LK 16-2 1

groove

ball

bearing

60

Q5-60

1

needle

cage

MZ

18-14 1

holding

64

RJ

16-6 1

securing

ring

LE

1-2 1

gauge

66

RJ

16-12 1

securing

ring

z 10-10 1

hexagon

socket

wrench

68

SR

35-M6x18 1

he

x

agon

socket

screw

z 10-11 1

hexagon

socket

wrench

69

SR

35-M6x15 1

hexagon

socket

screw

EZ 11-52 2

spare

carbon

brush

(42 V)

70 Q 5-70 1

hexagon

socket

screw

EZ 11-67 2

spare

carbon

brush

To

dismantle

tool

see

paragraph

5.

Clean

electric

parts

only

dry.

The

carbon

brushes

should

be

replaced

at

the

latest

when

they

have

worn

down

to

7

mm

(1

/•"

).

For

replacing

see

paragraph

5,

pos.

2.

Please,

only

use

original

FEIN

carbon

brush

es

(Order

Re-

ference

EZ 11-67).

After

replacing

carbon

brushes

make

sure

that

they

are

refitted

in

their

original

place

and

that

they

move

easily

in

their

holder.

After

fitting

new

brushes,

run

tool

unloaded

for

about

15

minutes

to

allo

w

brushes

to

bed

in.

In

order

to

prevent

accidents

check

cable

at

regular

intervals.

To

replace

the

cable

see

paragraph

5,

pos.

3, 4.

One

pair

of

spare

carbon

brushes

will

be

found

in

th

e

handle;

please,

do

not

forget

to

reorder

them

in

time.

No

claims

can

be

entertained

for

damage

due

to

negligent

main-

tenance

or

inadequate

lubrication

.

5.

Dismantling

The

machine

must

only

be

taken

apart

by

an

expert.

1.

Loosen

screws

(12)

and

remove

cover

(11).

2.

Clamp

off

carbon

cable

and

pull

out

carbon

brushes

(5).

3.

Loosen

screws

(109, 115, 117).

Take

off

bo

w

handle

(left

part

(108).

4.

Clamp

off

cab

le

(96)

from

switch

(100).

Clamp

off

capacitor

(103)

from

motor

housing

(1).

5.

Loosen

screws

(110),

take

off

shear

head

(42)

with

intermediate

bearing

(32)

and

take

apart.

6.

Remove

securing

ring

(64),

take

off

gear

wheel

(34)

.

Remove

securing

ring

(66).

take

out

eccentric

shaft

(44).

7.

Take

off

shoe

(43),

pull

out

plunger

(39)

.

8.

Pull

armature

out

of

motor

housing

.

9.

Pull

air

guiding

ring

(10)

out

of

motor

h

ousing.

Loosen

screws

(9),

take

out

pole

housing

(7).

Re-

assemble

in

reverse

sequence.

6.

Stationary

use

Screw

fixing

de

vic

e

(M

3-15-2)

at

shear

hea

d (42).

Attention!

Do

not

clamp

machine

at

shear

head

or

bow

handle.

7.

Lubricant

container

Fo

r

longer

blade

life

keep

cutting

kerf

well

lu

bricated

.

The

lubri-

cant

container

(MZ

32-15-2)

is

working

automatically.

For

use

screw

container

at

shea

r

head.

To

reg

u

la

te

flow

of

lubrica

nt

turn

set

screw.

8.

Repair

and

Spare Parts

We

recomm

end

our

Fein

Ser

vice

Stations

to

carry

out

all

over

-

haul

and

repair

work

quickly

and

expe

rtl

y.

When

ordering

spare

parts,

please,

quote

Order

Reference

or

send

in

sample

part

,

stating

the

type

of

the

machine.

We

draw

your

attention

to

the

need

to

ca

rry

out

a

high

voltag

e

test

in

accordance

w

ith

your

local

regulations

(or

VDE

regula

-

t

ion

0740)

before

taking

a

tool

into

ser

vi

ce

after

any

repair

carri

-

ed

out

by

yo

ur

own

staff.

P

rior

to

work

commencing,

w

hen

work

in

g

and

when

servicing

the

machine

always

pay

attention

to

the

Regulations

customary

in

your

Country.

FEIN QSz 649 Operating instructions

FEIN QSz 649 Operating instructions

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