TimeCutter ZS 4200 Riding Mower

Toro TimeCutter ZS 4200 Riding Mower, TimeCutter ZS 5000 Riding Mower User manual

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FormNo.3375-707RevA
TimeCutter
®
ZS4200or5000
RidingMower
ModelNo.74386—SerialNo.313000001andUp
ModelNo.74387—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3375-707*A
Thismachineisaride-on,rotary-bladeintendedtobeused
byhomeownersinresidentialapplications.Itisprimarily
designedforcuttinggrassonwell-maintainedlawns.Itisnot
designedforcuttingbrush,mowinggrassandothergrowth
alongsidehighways,orforagriculturaluses.
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
GrossHorsepower
Thegrossornethorsepowerofthisenginewaslaboratory
ratedbytheenginemanufacturerinaccordancewiththe
SocietyofAutomotiveEngineers(SAE)J1940.Ascongured
tomeetsafety,,andoperatingrequirements,theactualengine
torqueonthisclassofmowerwillbesignicantlylower.
Gotowww .Toro.comtoviewspecicationsonyourmower
model.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
G014523
1
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperationPracticesforRide-on(riding)
RotaryLawnMowerMachines...............................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................5
Model74386...........................................................6
Model74387...........................................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................14
Controls...............................................................15
Operation....................................................................16
ThinkSafetyFirst...................................................16
BeforeStarting.......................................................18
StartingtheEngine.................................................19
OperatingtheBlades...............................................20
TestingtheSafetyInterlockSystem...........................20
StoppingtheEngine...............................................21
Driving.................................................................21
StoppingtheMachine.............................................22
AdjustingtheHeightofCut.....................................23
AdjustingtheAnti-ScalpRollers(For42inch
MowerDecks)....................................................23
AdjustingtheAnti-ScalpRollers(For50inch
MowerDecks)....................................................23
PositioningtheSeat................................................24
AdjustingtheMotionControlLevers........................24
PushingtheMachinebyHand..................................25
GrassDeector......................................................26
ConvertingtoSideDischarge(ForModelswith42
InchDecks).......................................................26
ConvertingtoSideDischarge(ForModelswith50
InchDecks).......................................................27
OperatingTips......................................................29
Maintenance.................................................................30
RecommendedMaintenanceSchedule(s)......................30
PremaintenanceProcedures........................................31
RaisingtheSeat......................................................31
Lubrication...............................................................31
GreasingtheBearings.............................................31
EngineMaintenance..................................................32
ServicingtheAirCleaner.........................................32
ServicingtheEngineOil..........................................32
ServicingtheSparkPlug..........................................34
CleaningtheCoolingSystem....................................35
FuelSystemMaintenance...........................................36
ReplacingtheIn-lineFuelFilter................................36
ElectricalSystemMaintenance....................................37
ChargingtheBattery...............................................37
ServicingtheFuses.................................................38
DriveSystemMaintenance.........................................39
CheckingtheTirePressure......................................39
ReleasingtheElectricBrake.....................................39
MowerMaintenance...................................................40
ServicingtheCuttingBlades.....................................40
LevelingtheMowerDeck........................................42
RemovingtheMower..............................................45
MowerBeltMaintenance.........................................46
InstallingtheMower...............................................47
ReplacingtheGrassDeector..................................47
Cleaning...................................................................48
WashingtheUndersideoftheMower........................48
Storage........................................................................49
CleaningandStorage..............................................49
Troubleshooting...........................................................50
Schematics...................................................................52
3
Safety
SafeOperationPracticesfor
Ride-on(riding)RotaryLawn
MowerMachines
ThismachinemeetsorexceedsEuropeanStandardsin
effectatthetimeofproduction.However,improperuseor
maintenancebytheoperatororownercanresultininjury.
Toreducethepotentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafetyalert
symbol,whichmeansCAUTION,WARNING,orDANGER
-“personalsafetyinstruction.Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheENstandardEN
836:1997.
Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethelawnmower.Localregulationscan
restricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
Donotcarrypassengers.
Alldriversshouldseekandobtainprofessionaland
practicalinstruction.Suchinstructionshouldemphasize:
theneedforcareandconcentrationwhenworking
withride-onmachines;
controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:
insufcientwheelgrip;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforitstask;
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrecthitchingandloaddistribution.
Preparation
Whilemowing,alwayswearsubstantialfootwearandlong
trousers.Donotoperatetheequipmentwhenbarefoot
orwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby
themachine.
Warning-Fuelishighlyammable.
Storefuelincontainersspecicallydesignedforthis
purpose.
Refueloutdoorsonlyanddonotsmokewhile
refuelling.
Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddfuelwhiletheengineis
runningorwhentheengineishot.
Iffuelisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillage
andavoidcreatinganysourceofignitionuntilfuel
vaporshavedissipated.
Replaceallfueltanksandcontainercapssecurely.
Replacefaultysilencers.
Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
Operation
Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengageallblade
attachmentclutchesandshiftintoneutral.
Donotuseonslopesofmorethan15degrees.
Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst
overturning:
donotstoporstartsuddenlywhengoingupor
downhill;
uselowspeedsonslopesandduringtightturns;
stayalertforhumpsandhollowsandotherhidden
hazards;
Usecarewhenpullingloads.
Useonlyapproveddrawbarhitchpoints.
Limitloadstothoseyoucansafelycontrol.
Donotturnsharply.Usecarewhenreversing.
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
4
Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.
Neveroperatethemachinewithdamagedguardsor
withoutsafetyprotectivedevicesinplace.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedcan
increasethehazardofpersonalinjury.
Beforeleavingtheoperator'sposition:
disengagethepowertake-offandlowerthe
attachments;
changeintoneutralandsettheparkingbrake;
stoptheengineandremovethekey.
Disengagedrivetoattachments,stoptheengine,and
disconnectthesparkplugwire(s)orremovetheignition
key
beforeclearingblockagesoruncloggingchute;
beforechecking,cleaningorworkingonthelawn
mower;
afterstrikingaforeignobject.Inspectthelawn
mowerfordamageandmakerepairsbeforerestarting
andoperatingtheequipment;
ifthemachinestartstovibrateabnormally(check
immediately).
Disengagedrivetoattachmentswhentransportingornot
inuse.
Stoptheengineanddisengagedrivetoattachment
beforerefuelling;
beforeremovingthegrasscatcher;
beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel
offattheconclusionofmowing.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumescanreachanopenameorspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandfuelstorageareafreeofgrass,
leaves,orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor
deterioration.
Replacewornordamagedpartsforsafety.
Ifthefueltankhastobedrained,thisshouldbedone
outdoors.
Whenmachineistobeparked,storedorleftunattended,
lowerthecuttingmeans.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCENstandard.
Engineexhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.Donotrun
engineindoorsorinanenclosedarea.
Keephands,feet,hairandlooseclothingawayfrom
attachmentdischargearea,undersideofmowerandany
movingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjust,orservice.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyesandclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks,and
amesawayfrombattery.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
UseonlyToro-approvedattachments.
SlopeOperation
Donotmowslopesgreaterthan15degrees.
Donotmowneardrop-offs,ditches,steepbanks,or
water.Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,ordrowning.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand
lossofcontrol.
Donotmakesuddenturnsorrapidspeedchanges.
Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanks,orwater.
Reducespeedanduseextremecautiononslopes.
Removeormarkobstaclessuchasrocks,treelimbs,etc.
frommowingarea.Tallgrasscanhideobstacles.
Watchforditches,holes,rocksdips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe
machine.
Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive
wheelstoslipandcauselossofbrakingandsteering.
Alwaysavoidsuddenstartingorstoppingonaslope.
Iftireslosetraction,disengagethebladesandproceed
slowlyofftheslope.
5
Followthemanufacturer'srecommendationsforwheel
weightsorcounterweightstoimprovestability.
Useextremecarewithgrasscatchersorotherattachments.
Thesecanchangethestabilityofthemachineandcause
lossofcontrol.
Model74386
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof89
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof100dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Vibration
Measuredvibrationlevelforrighthand=1.3m/s
2
Measuredvibrationlevelforlefthand=1.3m/s
2
UncertaintyValue(K)=0.7m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
WholeBodyVibration
Measuredvibrationlevel=0.33m/s
2
UncertaintyValue(K)=0.16m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836(Riding&Stand-Ons).
Model74387
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof94
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Vibration
Measuredvibrationlevelforrighthand=1.9m/s
2
Measuredvibrationlevelforlefthand=2.8m/s
2
UncertaintyValue(K)=1.4m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
WholeBodyVibration
Measuredvibrationlevel=0.37m/s
2
UncertaintyValue(K)=0.19m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836(Riding&Stand-Ons).
6
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
99-3943
ForModelswith50InchDecks
1.Engine
105-7015
ForModelswith42InchDecks
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
8
110-6691
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—donotoperatewithoutthe
deector,dischargecover,orgrasscollectionsystemin
place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
112-9840
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Heightofcut
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
119-8814
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
119-8815
1.Parkingposition4.Neutral
2.Fast5.Reverse
3.Slow
120-5469
1.Height-of-cut
9
120-5470
1.Height-of-cut
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
10
120-5468
1.Slowspeed
2.Fastspeed
120-2239
1.Warning—readtheOperator'sManual.5.Warning—donotusesplitramps,useafullrampswhen
transportingmachine.
2.Warning—readtheinstructionsbeforeservicingorperforming
maintenance;movethemotioncontrolleverstothepark
(brake)position,removetheignitionkeyanddisconnectthe
sparkplugwire.
6.Lossoftraction/controlhazard,slopes—lossoftraction/control
onaslope,disengagethebladecontrolswitch(PTO),
proceedofftheslopeslowly.
3.Cutting/dismembermenthazard,mowerblade;entanglement
hazard,belt—stayawayfrommovingparts,keepallguards
andshieldsinplace.
7.Crushing/dismembermenthazardofbystanders,reversing;
crushing/dismembermenthazardofbystanders—donotcarry
passengers,lookbehindanddownwhenreversing.
4.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine,pickupdebrisbeforeoperating,keepdeector
inplace.
8.Tippinghazard—donotmowslopesgreaterthan15degrees,
avoidsuddenandsharpturnswhileonslopes.
11
121-0772
1.Fast
4.Choke
2.Continuousvariablesetting5.Powertake-off(PTO),Bladecontrolswitch
3.Slow
12
121-0773
1.Fast
4.Choke
2.Continuousvariablesetting5.Powertake-off(PTO),Bladecontrolswitch
3.Slow
13
ProductOverview
G01491 1
1
2
3
4
5
6
7
8
9
10
11
2
12
Figure4
Modelswith42inchdecks
1.Deector4.Heightofcutlever
7.Footrest10.Engine
2.Reardrivewheel
5.Operatorseat
8.Fueltankcap11.Engineguard
3.Motioncontrollevers
6.SmartSpeedlever9.Controlpanel
12.Frontcasterwheel
G014910
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Figure5
Modelswith50inchdecks
1.Footassistlever
5.SmartSpeedlever
9.Footrest
13.Deector
2.Heightofcutlever
6.Mowerdeck
10.Gastankcap
14.Reardrivewheel
3.Motioncontrollevers7.Anti-scalproller11.Engine15.Engineguard
4.Operatorseat(armrests
optional)
8.Frontcasterwheel
12.Controlpanel
14
Controls
BecomefamiliarwithallofthecontrolsinFigure4,Figure5,
andFigure6beforeyoustarttheengineandoperatethe
machine.
Figure6
ControlPanel
1.Throttle3.Bladecontrolswitch
(powertake-off)
2.Ignitionswitch
4.Choke
IgnitionSwitch
Theignitionswitchhasthreepositions,Off,RunandStart.
ThekeywillturntoStartandmovebacktoRunuponrelease.
TurningthekeytotheOffpositionwillstoptheengine;
however,alwaysremovethekeywhenleavingthemachine
topreventsomeonefromaccidentallystartingtheengine
(Figure6).
ThrottleControl
Thethrottlecontrolstheenginespeedandithasacontinuous
variablesettingfromSlowtoFast(Figure6).
ChokeControl
PullupontheChokecontroluntilitstopstochokethe
engine(Figure6).PushdownontheChokecontrolfor
normalengineoperation
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapowertake-off
(PTO)symbol,engagesanddisengagespowertothemower
blades(Figure6).
MotionControlLeversandPark
Position
Themotioncontrolleversarespeedsensitivecontrolsof
independentwheelmotors.Movingaleverforwardor
backwardturnsthewheelonthesamesideforwardorin
reverse;wheelspeedisproportionaltotheamountthelever
ismoved.Movethecontrolleversoutwardfromthecenter
totheparkpositionandexitthemachine(Figure17).Always
positionthemotioncontrolleversintotheparkposition
whenyoustopthemachineorleaveitunattended.
SmartSpeedControlSystemLever
TheSmartSpeed™ControlSystemlever,locatedbelowthe
operatingposition,givestheoperatorachoicetodrivethe
machineattwospeedranges,highandlow(Figure7).
G014475
1
Figure7
1.Smartspeedlever
FuelWindow
Thefuelwindowlocatedonthelefthandsideofthemachine
canbeusedtoverifythepresenceofgasolineinthetank
(Figure8).
G014521
1
Figure8
1.Fuelpresencewindow
15
Height-of-CutLever
Theheightofcutleverallowstheoperatortolowerand
raisethedeckfromtheseatedposition.Whentheleveris
movedup,towardtheoperatorthedeckisraisedfromthe
groundandwhenmoveddown,awayfromtheoperatoritis
loweredtowardtheground.Onlyadjusttheheightofcut
whilemachineisnotmoving(Figure21).
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
ThinkSafetyFirst
OperatingSafety
Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
you,yourfamily,petsorbystandersavoidinjury.
DANGER
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Alossoftractionisalossofsteeringcontrol.
Toavoidlossofcontrolandpossibilityofrollover:
Donotmowneardrop-offsornearwater.
Donotmowslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Whenmowingslopes,graduallyworkfrom
lowertohigherareasontheincline.
Avoidsuddenturnsorrapidspeedchanges.
Turnup,intoaninclinewhenchanging
directionsonslopes.Turningdowntheslope
reducestraction.
Attachmentschangethehandlingcharacteristics
ofthemachine.Useextracautionwhenusing
attachmentswiththemachine.
16
Figure9
1.SafeZone-usethe
TimeCutterhere
3.Water
2.Usewalkbehindmower
and/orhandtrimmernear
drop-offsandwater.
FuelSafety
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthefuelreaches
thebaseofthellerneck.Thisemptyspacein
thetankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.
Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditioneropening.
Keepgasawayfromeyesandskin.
UnderstandingtheSafetyInterlock
System
WARNING
Ifsafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.
Thesafetyinterlocksystemisdesignedtopreventtheengine
fromstartingunless:
Thebladesaredisengaged.
Themotioncontrolleversareintheparkposition.
17
Thesafetyinterlocksystemalsoisdesignedtostoptheengine
wheneverthecontrolleversareoutoftheparkpositionand
yourisefromtheseat.
BeforeStarting
RecommendedFuel
1.Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
2.Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
3.DoNotuseethanolblendsofgasoline(suchasE15
orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemay
resultwhichmaynotbecoveredunderwarranty.
4.DoNotusegasolinecontainingmethanol.
5.DoNotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizeris
used.
6.DoNotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
Cleanstheenginewhileitruns.
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting.
Addthecorrectamountofgasstabilizer/conditionertothe
gas.
Note:Afuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.
FillingtheFuelTank
Makesuretheengineisshutoffandthemotioncontrolsare
intheparkposition.Tankmaximumcapacityis2.9gallons.
Important:DoNotoverllfueltank.Fillthefueltank
tothebottomofthellerneck.Theemptyspaceinthe
tankallowsthefueltoexpand.Overllingmayresult
infuelleakageordamagetotheengineoremissions
system.
1.Cleanaroundthefueltankcapandremovethecap.
Note:Youcanusethefuelwindowtoverifythe
presenceofgasolinebeforellingthetank(
Figure10).
2.Slowlyaddregular,unleadedgasolineuntilthefuel
reachesthebaseofthellerneck(Figure10).
G014474
1
2
3
4
5
6
Figure10
1.Fueltankcap
4.Baseofllerneck,DO
NOTFILLPASTHERE
2.Fillopening5.Fuelwindow
3.Fillerneck
G014895
1
2
3
4
Figure11
1.Fillopening3.Fuel
2.Baseofllerneck,DO
NOTFILLPASTHERE
4.Emptyspaceforfuel
expansion.
Important:DoNotoverllfueltank.Fillthe
fueltanktothebottomofthellerneck.The
emptyspaceinthetankallowsthefueltoexpand.
Overllingmayresultinfuelleakageordamage
totheengine.
3.Installthefueltankcapsecurelyandtightenuntilit
“clicks”.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,checktheoil
levelintheenginecrankcase;refertoCheckingtheOilLevel
intheEngineMaintenancesection.
18
StartingtheEngine
1.Sitdownontheseatandmovethemotioncontrols
outwardtotheparkposition.
2.Disengagethebladesbymovingthebladecontrol
switchtoOff(Figure12)
Figure12
1.Controlpanel2.Bladecontrolswitch—Off
position
3.PullupontheChokecontrolbeforestartingacold
engine(Figure13).
Note:Awarmorhotenginemaynotrequirechoking.
Figure13
1.Controlpanel4.Continuousvariable
setting
2.Throttle
5.Slow
3.Fast
6.Chokecontrol
4.TurntheignitionkeytoStarttoenergizethestarter.
Whentheenginestarts,releasethekey(Figure14).
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa60secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
damagethestartermotor.
19
Figure14
1.Controlpanel
5.Run
2.Ignitionkey—runposition
6.Start
3.Ignitionkey—startposition
7.Chokecontrol
4.Off
5.Aftertheenginestarts,pushdownontheChoke
control(
Figure14).Iftheenginestallsorhesitates,pull
upontheChokecontrolandlettheenginerunfora
fewseconds.ThenpushdownontheChokecontrol.
Repeatthisasrequired.
OperatingtheBlades
Thebladecontrolswitch,representedbyapowertake-off
(PTO)symbol,engagesanddisengagespowertothemower
blades.Thisswitchcontrolspowertoanyattachmentsthat
drawpowerfromtheengine,includingthemowerdeckand
cuttingblades.
EngagingtheBlades
Important:Donotengagethebladeswhenparkedin
tallgrass.Beltorclutchdamagecanoccur.
1.Releasepressureonthemotioncontrolleversand
placethemachineinneutral.
2.MovethethrottletotheFastposition.
Note:Alwaysengagethebladeswiththethrottlein
theFastposition.
3.Pulluponthebladecontrolswitchtomoveittothe
Onpositionandengagetheblades(
Figure15).
Figure15
1.Controlpanel2.Bladecontrolswitch—On
position
DisengagingtheBlades
PushdownonthebladecontrolswitchtomoveittotheOff
positionanddisengagetheblades(Figure16).
Figure16
1.Controlpanel2.Bladecontrolswitch—Off
TestingtheSafetyInterlock
System
Testthesafetyinterlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.
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