Christie 科视DWU2022-HS User manual

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HS Series 2K
DWU1612-HS
DWU2022-HS
Service Manual
020-001790-01
NOTICES
COPYRIGHT AND TRADEMARKS
Copyright ©2020 Christie Digital Systems USA Inc. All rights reserved.
All brand names and product names are trademarks, registered trademarks or trade names of their respective holders.
GENERAL
Every effort has been made to ensure accuracy, how ever in some cases changes in the products or availability could occur which may not be reflected in this
document. Christie reserves the right to make changes to specifications at any time without notice. Performance specifications are typical, but may vary
depending on conditions beyond Christie's control such as maintenance of the product in proper working conditions. Performance specifications are based on
information available at the time of printing. Christie makes no warranty of any kind with regard to this material, including, but not limited to, implied warranties
of fitness for a particular purpose. Christie will not be liable for errors contained herein or for incidental or consequential damages in connection with the
performance or use of this material. Canadian manufacturing facility is ISO 9001 and 14001 certified.
WARRANTY
Products are warranted under Christie’s standard limited warranty, the complete details of which are available by contacting your Christie dealer or Christie. In
addition to the other limitations that may be specified in Christie’s standard limited warranty and, to the extent relevant or applicable to your product, the
warranty does not cover:
a. Problems or damage occurring during shipment, in either direction.
b. Problems or damage caused by combination of a product with non-Christie equipment, such as distribution systems, cameras, DVD players, etc., or use of
a product with any non-Christie interface device.
c. Problems or damage caused by misuse, improper power source, accident, fire, flood, lightning, earthquake, or other natural disaster.
d. Problems or damage caused by improper installation/alignment, or by equipment modification, if by other than Christie service personnel or a Christie
authorized repair service provider.
e. Problems or damage caused by use of a product on a motion platform or other movable device where such product has not been designed, modified or
approved by Christie for such use.
f. Except where the product is designed for outdoor use, problems or damage caused by use of the product outdoors unless such product is protected from
precipitation or other adverse weather or environmental conditions and the ambient temperature is within the recommended ambient temperature set
forth in the specifications for such product.
g. Defects caused by normal wear and tear or otherwise due to normal aging of a product.
The warranty does not apply to any product where the serial number has been removed or obliterated. The warranty also does not apply to any product sold by
a reseller to an end user outside of the country where the reseller is located unless (i) Christie has an office in the country where the end user is located or (ii) the
required international warranty fee has been paid.
The warranty does not obligate Christie to provide any on site warranty service at the product site location.
PREVENTATIVE MAINTENANCE
Preventative maintenance is an important part of the continued and proper operation of your product. Failure to perform maintenance as required, and in
accordance with the maintenance schedule specified by Christie, will void the warranty.
REGULATORY
The product has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the product is operated in a commercial environment. The product generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of the product in a residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at the user’s own expense.
CAN ICES-3 (A)/NMB-3 (A)
기기는 업무용 (A ) 으로 전자파적합등록을 기기이오니 판매자 또는 사용자는 이점을 주의하시기 바라며 , 가정 외의 지역에서 사용하는 것을 목적으로 합니다 .
ENVIRONMENTAL
The product is designed and manufactured with high-quality materials and components that can be recycled and reused. This symbol means that electrical
and electronic equipment, at their end-of-life, should be disposed of separately from regular waste. Please dispose of the product appropriately and according
to local regulations. In the European Union, there are separate collection systems for used electrical and electronic products. Please help us to conserve the
environment we live in!
HS Series 2K Service Manual—DWU1612-HS,DWU2022-HS 3
020-001790-01 Rev. 1 (03-2020)
Copyright ©2020 Christie Digital Systems USA Inc. All rights reserved.
Content
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Affected products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Projector components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Front view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Left view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Right view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Service guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Ordering parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Replacing modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Servicing live equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Safety and warning guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
AC/power precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Installation safety and warning guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Laser safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Light intensity hazard distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Guidelines for cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Maintaining the cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Power supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Power cord and attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maintaining optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Service setups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Required equipment for testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Service modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Entering Service mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Performing a factory reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Test inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Content
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Copyright ©2020 Christie Digital Systems USA Inc. All rights reserved.
PC mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Adjusting the frequency and tracking boundary . . . . . . . . . . . . . . . . . . . . . . . .21
Adjusting color performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Performing a light sensor calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Calibrating the lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Analog digital convert calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Performing a PC calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Performing a video calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Adjusting the ROD assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Adjusting the focus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Adjusting the back focus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Adjusting boresight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Adjusting the phosphor index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Adjusting the color index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
I/O port function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Running a VGA port performance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Running a HDMI port performance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Running a DVI port performance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Running a 3G-SDI port performance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Running a 3D SYNC out port performance test . . . . . . . . . . . . . . . . . . . . . . . . .33
Running a remote port performance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Running a USB A port performance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Completing a picture in picture/picture by picture function test . . . . . . . . . . . . . . . .35
Performing a network function test on the network port . . . . . . . . . . . . . . . . . . . . .35
Performing a network function test on HDBaseT port . . . . . . . . . . . . . . . . . . . . . . .36
Performing a RS232 and video function test on HDBaseT port . . . . . . . . . . . . . . . . .37
On-screen display functionality inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Check external appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
System requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
System firmware upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Logging on to the web user interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Upgrading the firmware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
LED status indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Shutter LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Content
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Warning and error thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Temperature sensor thresholds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Error threshold for liquid cooling module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Warning thresholds for fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Main procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Verify power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Verify power functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Verify power functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Verify PIN protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Verify image performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Verify image performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Verify image performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
Verify image performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Verify IR remote keypad operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Verify the network connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Parts and module replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Maintenance prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Tools required for service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Index of parts and modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Projector covers and feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Removing the top cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Removing the rear cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Removing the front cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
Removing the right-side cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Removing the left-side cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Removing the bottom cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Replacing a projector’s foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Ventilation and cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Replacing fans 1, 2, and 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Replacing fans 4, 5, and 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Replacing fan 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
Replacing fan 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Removing and installing the fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Removing the filter-L switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Removing the filter-R switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Content
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Replacing the DC 12V power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Replacing the main power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
Removing the top cover interlock switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Removing the AC inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Removing the thermal switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Replacing the TEC 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
Optics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Removing and installing the lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Replacing the color wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
Replacing the light engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Replacing the DMD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Replacing the combiner and radiator module . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Printed circuit boards and sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Replacing the LED board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Replacing the motor driver board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Replacing the rear IR sensor board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Replacing the front IR sensor boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
Removing the system thermal sensor board . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
Removing the thermal sensor board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Replacing the main board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Replacing the media board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Removing the I/O board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Replacing the blue 1 and 2 laser driver board . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Replacing the red laser driver board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Removing the keypad board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Replacing the photo sensor board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Replacing the DMD board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
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Copyright ©2020 Christie Digital Systems USA Inc. All rights reserved.
Introduction
This document provides technical information for assisting Christie qualified technicians in the servicing
of the Christie HS Series DWU1612-HS,DWU2022-HS projection systems.
Every effort has been made to make sure the information in this document is accurate and
complete. However, due to continuing research all information is subject to change without notice.
Christie assumes no responsibility for omissions or inaccuracies.
Affected products
The following products are affected:
Christie DWU1612-HS
Christie DWU2022-HS
Site requirements
To safely install and operate the projector, the installation location must have restricted access for
authorized personnel only and meet these minimum requirements.
Power connection
The projector uses an AC power system that allows the projector to operate at full brightness with a
power supply of 120-240 VAC or 200-240 VAC, depending on the models and regions. Operating the
device outside of the voltage range may cause unsatisfactory operation or damage to the projector.
Christie recommends a 20 A rated wall breaker for the installation. To ensure safety operation, only
use the AC power cord provided with the product or recommended by Christie.
Projector components
Identify the main components of the projector.
Notice. If not avoided, the following may result in equipment or property damage.
• Risk Group 3 products require restricted access.
• Replacement of optical light engine parts must be done in a clean room.
Introduction
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Front view
Identify the main components on the front of the projector.
Rear view
Identify the main components on the rear of the projector.
ID Part name Description
1 Front IR sensors Receives signals from the IR remote keypad. Keep the signal path to the sensor
unobstructed for uninterrupted communication with the projector.
2 Projection lens Allows automated lens control and adjustment: vertical and horizontal offsets,
zoom, and focus.
3 Adjustable feet Raises or lowers the feet to level the projector.
ID Part name Description
1 Rear IR sensor Receives signals from the IR remote keypad. Keep the signal path
unobstructed for uninterrupted communication with the projector.
2 Input/Output (I/O) panel Connects the projector to external devices.
3 Cooling air vents (exhaust) Provides cooling to the projector. Keep these vents unobstructed to
prevent the projector from overheating.
1
2
3
1
2
3
Introduction
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Left view
Identify the main components on the left side of the projector.
Right view
Identify the main component on the right side of the projector.
ID Part name Description
1 Built-in keypad Controls the projector.
2 AC input Connects to the supplied power adapter.
3 Power button Powers the projector on or off.
4 Kensington lock Secures the projector to counter tops, tables, and so on.
5 Fuse FUSE T15A/250V~.
6 Cooling air vents (intake) Provides cooling to the projector. Keep these vents unobstructed to prevent
the projector from overheating.
ID Part name Description
1 Cooling air vents (intake) Provides cooling to the projector. Keep these vents unobstructed to prevent
the projector from overheating.
FUSE T15A/250V~
200V-240V~
1
4
2
3
5
6
1
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Service guidelines
Review safety guidelines and information required for replacing modules.
Ordering parts
When ordering replacement parts, quote the part numbers of the items required. Quote the
projector model number, serial number, and date of manufacture, as indicated on the license label.
Not all parts are available separately. In addition, some parts stocked as inventory are available
only until the current supply lasts.
Replacing modules
To ensure you have the correct module and the projector module is replaced correctly, check
module markings, parts lists, and the relevant disassembly and replacement procedures.
Components must be replaced with exact equivalents. Failure to do so may result in unsafe
operation.
Servicing live equipment
Only Christie qualified technicians who are knowledgeable about the hazards associated with
hazardous voltage, ultraviolet exposure, and high temperatures are authorized to assemble, install,
and service Christie equipment.
To make sure you remain safe when servicing energized (live) Christie equipment:
Locate the main AC power shut off prior to servicing the equipment. This will allow you to turn
the power off quickly in an emergency.
Disconnect the projector from the communication and management network so it cannot
receive commands to turn the light source on, open the douser, and move the lens.
Familiarize yourself with all potential safety hazards prior to servicing the equipment. This
includes, but is not limited to, the location and accessibility of hazardous voltages.
Read and understand all written procedures prior to commencing a service procedure.
Notice. If not avoided, the following may result in equipment or property damage.
• All part numbers are subject-to-change.
Service guidelines
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Understand and follow all local safety codes and requirements when servicing energized (live)
equipment.
Perform equipment service in a location free of obstructions and other hazards. For example,
you must have an unobstructed view of the area being serviced.
Wear personal protective equipment (PPE) clothing appropriate to the service you are performing.
This includes, but is not limited to, protective (electrically insulated) footwear, safety glasses, and
gloves rated for the working voltage of the equipment you are servicing.
Safety and warning guidelines
Read all safety and warning guidelines before installing or operating the projector. This projector
must be operated in an environment that meets the operating range specification.Use only the
attachments and/or accessories recommended by Christie. Use of others may result in the risk of
fire, shock, or personal injury.This projector is intended for use in a non-cinema environment.
Warning! If not avoided, the following could result in death or serious injury.
• Do not expose the product to moisture.
• Do not operate the product without all of its covers in place.
• This product must be installed within a restricted access location not accessible by the general
public.
• Only personnel who are trained on the precautions for the restricted access location can be
granted entry to the area.
• FIRE HAZARD! Keep hands, clothes, and all combustible material away from the concentrated
light beam of the projector.
• TRIP OR FIRE HAZARD! Position all cables where they cannot contact hot surfaces, be pulled, be
tripped over, or damaged by persons walking on or objects rolling over the cables.
• SHOCK HAZARD! Disconnect the product from AC before installing, moving, servicing, cleaning,
removing components, or opening any enclosure.
• A minimun of four people or appropriately rated lift equipment is required to safely lift, install, or
move the product.
• OPTICAL RADIATION HAZARD! Disconnect the power plug from the AC outlet if the product is not
being used for an extended period of time.
• Do not allow anything to rest on the power cord.
• Always provide proper ventilation for the product to prevent overheating.
Caution! If not avoided, the following could result in minor or moderate injury.
• Only Christie qualified technicians are permitted to open product enclosures.
• All procedures must be performed by Christie qualified technicians.
Notice. If not avoided, the following may result in equipment or property damage.
• Always use a lens plug when installing or moving the product. This prevents contaminants from
entering the product.
• Only use cleaning solutions recommended by Christie. All other cleaning solutions may cause
product damage and will void the warranty.
Service guidelines
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Copyright ©2020 Christie Digital Systems USA Inc. All rights reserved.
AC/power precautions
Read all AC/power precautions before installing or operating the projector.
Installation safety and warning guidelines
Read all installation safety and warning guidelines before installing the projector.
Laser safety precautions
This projector has been classified as Class 1 Laser Product-Risk Group 3 according to the IEC
62471:2006, IEC 60825-1:2014 and IEC 62471-5:2015 standard. Read all safety and warning
guidelines before installing or operating the projector.
Warning! If not avoided, the following could result in death or serious injury.
• FIRE HAZARD! Do not use a power cord, harness, or cable that appears damaged.
• FIRE OR SHOCK HAZARD! Do not overload power outlets and extension cords.
• SHOCK HAZARD! Only use the AC power cord provided with the product or recommended by
Christie.
• FIRE AND SHOCK HAZARD! Do not attempt operation unless the power cord, power socket, and
power plug meet the appropriate local rating standards.
• SHOCK HAZARD! Do not attempt operation if the AC supply is not within the specified voltage
and current, as specified on the license label.
• SHOCK HAZARD! The AC power cord must be inserted into an outlet with grounding.
• SHOCK HAZARD! Disconnect the product from AC before installing, moving, servicing, cleaning,
removing components, or opening any enclosure.
• Install the product near an easily accessible AC receptacle.
Warning! If not avoided, the following could result in death or serious injury.
• High leakage current present when connected to IT power systems.
Caution! If not avoided, the following could result in minor or moderate injury.
• ELECTRICAL and BURN HAZARD! Use caution when accessing internal components.
• Only Christie qualified technicians are authorized to use the tools provided in the toolbox.
FDA laser variance (US projectors only)
Indicates a light hazard. Do not look directly into
the lens. The extreme high brightness can cause
permanent eye damage. Class 1 Laser Product-
Risk Group 3 according to Class 1 IEC 60825-
1:2014
Service guidelines
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Light intensity hazard distance
This projector has been classified as Risk Group 3 according to the IEC 62471:2006 and IEC 62471-
5:2015 standard due to possible hazardous optical and thermal radiation being emitted.
The following diagram shows the zones for optical and skin hazard distances:
A—Hazard zone. The region of space where the projection light from the laser illuminated
projector is above emission limits for Risk Group 3. The light intensity may cause eye damage
after a momentary or brief exposure (before a person can avert his or her eyes away from the
light source). The light may cause skin burns to occur.
B—Hazard distance. Operators must control access to the beam within the hazard distance or
install the product preventing potential exposure of the spectators' eyes from being in the
hazard distance.
Warning! If not avoided, the following could result in death or serious injury.
• PERMANENT/TEMPORARY BLINDNESS HAZARD! No direct exposure to the beam must be
permitted.
• LASER RADIATION HAZARD! This projector has a built-in Class 4 laser module. Never attempt to
disassemble or modify the laser module.
• Possibly hazardous optical radiation emitted from this product.
• Only Christie qualified technicians who are knowledgeable about the hazards associated with
laser use, high-voltage, and high temperatures generated by the product are authorized to
assemble, install, and service the Christie Laser Projection System.
• Do not look directly into the lens when the light source is on. The extremely high brightness can
cause permanent eye damage.
• Do not operate the product without all of its covers in place.
Warning! If not avoided, the following could result in death or serious injury.
• PERMANENT/TEMPORARY BLINDNESS HAZARD! No direct exposure to the beam must be
permitted.
• PERMANENT/TEMPORARY BLINDNESS HAZARD! Operators must control access to the beam
within the hazard distance or install the product preventing potential exposure of the spectators'
eyes from being in the hazard distance. Hazard zone shall be no lower than 3.0 meters above the
floor. In addition, horizontal clearance to the hazard zone shall be a minimum 2.8 meters.
• EXTREME BRIGHTNESS! Do not place reflective objects in the product light path.
Service guidelines
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C—No access zone. Horizontal clearance of the no access zone shall be a minimum of 2.8
meters.
D—Vertical distance to hazard zone. The hazard zone shall be no lower than 3.0 meters above
the floor.
E—Represents the top view of the projector.
F—Represents the side view of the projector.
For US markets only, hazard distances of each lens based upon IEC 62471:2006 standards.
For all other markets, hazard distances of each lens based upon IEC 62471-5:2015 standard.
For installations in the United States
The following must be in place for laser-illuminated projector installations in the United States:
Any human access to the hazard zone, if applicable, must be restricted by barriers to enforce
the no access zone.
Permanent show installations containing Risk Group 3 laser-illuminated projectors must meet
the following conditions:
Installed by Christie or by Christie-authorized and trained installers. Refer to the Laser
Illuminated Projector - Class 1 Risk Group 3 Installation training (Course code: CF- LIPI-
01) on the http://www.christieuniversity.com site.
Performed according to instructions provided by Christie.
Projection lens Part number Hazard distance Category
0.84~1.02:1 zoom lens 140-114107-XX 1 meter RG3
1.02~1.36:1 zoom lens 140-115108-XX 1 meter RG3
1.2~1.5:1 zoom lens 140-109101-XX 1 meter RG3
1.5~2.0:1 zoom lens 140-110103-XX 1.6 meters RG3
2.0~4.0:1 zoom lens 140-111104-XX 1.6 meters RG3
4.0~7.2:1 zoom lens 140-116109-XX 2.8 meters RG3
0.38:1 Ultra short throw lens 140-142108-XX n/a n/a
Projection lens Part number Hazard distance Category
0.84~1.02:1 zoom lens 140-114107-XX 1 meter RG3
1.02~1.36:1 zoom lens 140-115108-XX 1 meter RG3
1.2~1.5:1 zoom lens 140-109101-XX 1 meter RG3
1.5~2.0:1 zoom lens 140-110103-XX 1 meter RG3
2.0~4.0:1 zoom lens 140-111104-XX 1 meter RG3
4.0~7.2:1 zoom lens 140-116109-XX 1.6 meters RG3
0.38:1 Ultra short throw lens 140-142108-XX n/a n/a
Service guidelines
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Ensure the projection system is securely mounted or immobilized to prevent unintended
movement or misalignment of the projections.
Temporary show installations containing Risk Group 3 laser-illuminated projectors may be
installed by Christie or sold or leased only to valid laser light show variance holders (laser light
show manufacturers) for image projection applications. Such manufacturers may currently hold
a valid variance for production of Class IIIb and IV laser light shows and/or for incorporation of
the Risk Group 3 laser-illuminated projectors into their shows. This requirement applies also to
dealers and distributors of these laser-illuminated projectors.
The Christie Laser Projection System Installation Checklist must be fully completed after the
installation and sent to lasercompliance@christiedigital.com. A copy can remain on-site. This
checklist can be found as a separate document in the accessory box with the manual.
If installing in the US states of Arizona, Florida, Georgia, Illinois and Massachusetts, go to
www.christiedigital.com for additional regulatory requirements.
Maintenance and cleaning
Maintain the cleanliness of all internal components during any service procedure. All of the projector
optics must remain free of contaminants to perform at the level specified. Even a small amount of dust
or a fingerprint may degrade the image or cause a noticeable reduction of brightness.
Always power down and disconnect/disengage all power sources to the projector before servicing or
cleaning the lens or before any of the projection head covers or doors are loosened and removed. If
the seal is broken while the intake fans are still operating, internal components are immediately
vulnerable to contamination from inbound particles.
Guidelines for cleaning
Use the following guidelines when cleaning components.
Notice. If not avoided, the following may result in equipment or property damage.
• Avoid touching optical elements.
• Always wear clean, lint-free gloves when handling the product.
Component Preventative measures How to clean
Combiner
Never touch or blow on interior components.
Never bend the heatsink of the combiner and
handle by the housing only. Wear gloves
(supplied).
Remove any contaminants with pure
isopropyl alcohol and a clean lint-free
cloth.
Illumination optics system
Never touch or blow on exposed components.
Wear gloves (supplied).
Use ionized pneumatic guns only.
Keep imaging components and
yourself grounded at all times.
Color wheel module
Never touch or blow on the glass surface.
Wear gloves (supplied).
Blow off particles with clean, dry
deionized air.
Service guidelines
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Maintaining the cooling system
The high-intensity laser diode and electronics rely on a variety of components to reduce internal
operating temperatures.
Regular checkup and maintenance of the entire cooling system is critical to prevent overheating and
sudden projector failure and helps make sure reliable operation of all projector components over time.
Illumination system,
internal lenses/prisms
Never touch or blow on interior components.
Wear gloves (supplied)
Normally the internal parts should
not be accessed.
Blow off particles with clean, dry
deionized air. If necessary, wipe in a
single direction with a clean high-
quality optical cloth.
Light engine components
Never touch or blow on components.
Wear gloves (supplied).
Blow off particles with clean, dry
deionized air. If necessary, use a Q-
tip with pure isopropyl alcohol on the
glass surface. Never touch the
imaging panels. The green imaging
panel also has glass behind it.
Light engine, DMD panels
Never touch or blow on the panels. Blow off particles with clean, dry
deionized air.
Fan
Check for dust build-up on blades. Inspect
harness connection for proper seating. Never
touch or blow on the fan blade.
Blow off particles with clean, dry
deionized air.
Projection lens
To avoid the risk of scratching the lens, only
clean the lenses if absolutely necessary. A
small amount of dust on the lenses has little
effect on picture quality. The projection lenses
should be free of dust and fingerprints. If the
lenses must be cleaned, use a dry, soft cotton
cloth and gently rub in a circular motion.
Use filtered compressed air to blow
out dust and a clean lint-free cloth.
Intake
Christie recommends operating the projector
in environments with an AQI (air quality index)
of 50 or lower. If the projector is operated in
environments with an AQI higher than 50,
additional preventative maintenance may be
required. This additional preventative
maintenance requires returning the projector
to a Christie Service Center to be
disassembled and cleaned. The time between
preventative maintenance cycles varies based
on environmental conditions.
Christie recommends inspecting the
projector for contamination at least
every six months. If a build-up of
dust on the intake exists, use
filtered, compressed air to blow out
the dust and a clean, lint-free cloth
to wipe surfaces and ducts.
Component Preventative measures How to clean
Service guidelines
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Ventilation
Use the following guidelines when maintaining ventilation.
Do not place the projector near a heat source or in an enclosure, unless proper ventilation is
provided.
Do not insert objects into the ventilation openings of the projector.
Do not spill liquids of any kind into the projector. Should an accidental spill occur, immediately
unplug the projector and have it serviced by a qualified service technician.
Power supplies
Power supplies are not serviceable. Never open or attempt to service a power supply. Contact Christie
for a replacement.
Power cord and attachments
Observe the following safety and warning guidelines when maintaining the power cord and
attachments.
Maintaining optics
Use the following guidelines when maintaining optics.
Cleaning optics (excluding lens)
Unnecessary cleaning of optics can be more harmful than helpful by increasing the risk of damage
to delicate coatings and surfaces.
Warning! If not avoided, the following may result in equipment or property damage.
• FIRE AND SHOCK HAZARD! Use only the attachments, accessories, tools, and replacement parts
specified by Christie.
• SHOCK HAZARD! Do not attempt operation if the AC supply is not within the specified voltage and
current, as specified on the license label.
• SHOCK HAZARD! Only use the AC power cord provided with the product or recommended by
Christie.
• FIRE HAZARD! Do not use a power cord, harness, or cable that appears damaged.
• SHOCK HAZARD! The AC power cord must be inserted into an outlet with grounding.
• TRIP OR FIRE HAZARD! Position all cables where they cannot contact hot surfaces, be pulled, be
tripped over, or damaged by persons walking on or objects rolling over the cables.
Caution! If not avoided, the following may result in equipment or property damage.
• FIRE AND SHOCK HAZARD! Do not attempt operation unless the power cord, power socket, and
power plug meet the appropriate local rating standards.
Warning! If not avoided, the following may result in equipment or property damage.
• SHOCK HAZARD! Disconnect the product from AC before installing, moving, servicing, cleaning,
removing components, or opening any enclosure.
Service guidelines
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Only clean optics when dust, dirt, oil, fingerprints or other marks are obvious or are the cause of
performance problems. Maintenance of optical components requires a qualified service technician.
Inspect exposed optical surfaces periodically in a clean, dust-free environment using a flashlight.
Always wear appropriate gloves when servicing any optical surfaces.
Supplies for cleaning optical surfaces
Soft camel-hair brush
Dust-free blower: Filtered dry nitrogen blown through an anti-static nozzle
Dust-free lens tissue, such as: Optowipes (18LAB022), Kim Wipes, or equivalent
For lens only: Lens cleaning solution
Cotton swabs with wooden stems only
Lens cleaning cloth/microfiber
Cleaning dust from the lens
Check the lens periodically. A small amount of dust or dirt on the lens has minimal effect on image
quality. To avoid the risk of scratching the lens, clean only if absolutely necessary.
1. Brush most of the dust away with a camel-hair brush and/or blow dust away with a dust-free
blower.
2. Fold a microfiber cloth smooth and gently wipe dust particles from the lens. Wipe evenly with
the smooth portion of the cloth that has no folds or creases. Do not apply pressure with your
fingers - use the tension in the folded cloth itself to collect dust.
3. If significant dust is still bound to the surface, dampen a clean microfiber cloth with coated
optics cleaner solution (damp, not dripping). Wipe gently until clean.
Cleaning fingerprints, smudges, or oil from the lens
Check the lens periodically. A small amount of dust or dirt on the lens has minimal effect on image
quality. To avoid the risk of scratching the lens, clean only if absolutely necessary.
1. Brush away most of the dust with a camel-hair brush and/or blow away using a dust-free
blower.
2. Roll a lens tissue around a swab and soak it in coated optics cleaner solution. Tissue should be
damp, but not dripping.
3. Gently wipe the surface with a figure-8 motion. Repeat this motion until the blemish is
removed.
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Service setups
Understand the special software adjustments and related details that may require the attention of a
qualified service technician, whether done periodically or after a specific module replacement.
Required equipment for testing
The equipment required for testing after service is listed below.
PC or laptop with WUXGA resolution
DVD player with Multi-system, equipped Component, S Video, Composite, and HDMI.
HDTV Source (480P, 720P, 1080P)
Quantum Data 802B or CHROMA2327 (Color Video Signal and Pattern Generator)
Chroma meter (CL200)
HD BaseT extender (CH-506TX)
VGA cable, power cord, component cable, audio cable, HDMI cable, RJ45 cable, and RS232
cable
Phillips #1 screwdriver
Flathead 3/16" X 4" screwdriver
M4 Allen key
M2 socket driver
M4 socket driver
Service modes
To maintain the HS series DWU1612-HS,DWU2022-HS, entering the service mode.
Entering Service mode
Learn how to enter the service mode.
1. Turn on the projector.
2. Press Menu.
3. Select Configuration and press Enter.
Service setups
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4. Select Service and press Enter.
5. On the IR remote keypad, press 4, 7, 5, 3 buttons sequentially.
Alternatively, on the keypad, press the left, down, right, input buttons sequentially.
6. Select OK and press Enter.
Performing a factory reset
Erase all end-user settings and restore the default on-screen display setting.
1. Enter Service mode.
See Entering Service mode on page 19.
2. Select Factory Reset.
Test inspection
Complete the required update according to the table below for part replacements indicated by X.
Update Parts replaced
Main
board
I/O
board
Lan
board
Color
wheel
Firmware DMD
board
DMD Light
engine
Combiner
Firmware
version update
xx
Color wheel
index
xxx x
Phosphor wheel
index
xx
Factory reset x x
Light sensor
calibration
xx xx
ROD adjustment x
Focus
adjustment
xxx
Lens calibration x x
ADC calibration x x
Network test x x
HDBaseT
function test
x
/