GiBiDi GROUND is a practically invisible automation system for swing gates. The automated device consists of an electromechanical underground operator in both 24 VDC and 230 VAC version, able to transmit motion to leafs of up to 3.5 m. The operator features a maximum torque of 530 N/m (GROUND 610) or 320 N/m (GROUND 624), a maximum rotation angle of 135°, a maximum angular velocity of 7°s and a 90° opening time of 13 s. The device is equipped with a 10µF capacitor and has an IP67 degree of protection, making it suitable for outdoor use.
GiBiDi GROUND is a practically invisible automation system for swing gates. The automated device consists of an electromechanical underground operator in both 24 VDC and 230 VAC version, able to transmit motion to leafs of up to 3.5 m. The operator features a maximum torque of 530 N/m (GROUND 610) or 320 N/m (GROUND 624), a maximum rotation angle of 135°, a maximum angular velocity of 7°s and a 90° opening time of 13 s. The device is equipped with a 10µF capacitor and has an IP67 degree of protection, making it suitable for outdoor use.
GROUND
I UK F E
D P NL GR
GROUND - (610-624)
Interrati elettromeccanici
ISTRUZIONI PER L’INSTALLAZIONE
Electromechanical underground
INSTRUCTIONS FOR INSTALLATIONS
GROUND
2
9
1a
1b
1
3
8
4
7
3
8 5
9
1
6
2
Ø 5 x4
DESCRIZIONE CAVI / CABLES DETAILS
Giallo-verde / Yellow-green
1
2
3
4
Grigio / Grey
Nero / Black
Marrone / Brown
Terra / Ground
COM
Apertura / Opening
Chiusura / Closing
GROUND 610 - 230Vac
1
2
3
4
1
2
DESCRIZIONE CAVI / CABLES DETAILS
1
2
Rosso / Red
Nero / Black Negativo / Negative
Positivo / Positive
GROUND 624 - 24Vdc
GROUND 610 - 230Vac
cavo marrone / brown cable
cavo grigio / grey cable
cavo nero / black cable
apertura / opening
COM
chiusura / closing
GROUND 624 - 24Vdc
cavo rosso / red cable
cavo nero / black cable
+ MOTORE / + MOTOR
- MOTORE / - MOTOR
GROUND
3
72 mm
85 mm
72 mm
180 mm
180 mm
72 mm
180 mm
85 mm
415
m m
345
m m
440 m
m
360m m
9
9
2b
3a
3b
2a
4G1
6
5
AJ00740
AJ00770
AJ00720
AJ00730
3
4
2
1
4
9795
4
GROUND
min. 10mm
C
C
250
m
m
min. 40mm
200 mm
~ 400 m
m
~
50
0
m
m
= =
72 mm
90°
Ø
35 mm
6
8
10
7
9
11
5
GROUND
12a 12b
13
14
AJ00730
Esterno / External
Interno / Internal
AJ00720
90°
AJ00730
Esterno / External
Interno / Internal
AJ00720
90°/135°
6
GROUND
914b
15 16
14a
A
90°135°
A
135°
135°
90°
Esterno / External
Interno / Internal
90°90°
Esterno / External
Interno / Internal
R=RIGHT
L=LEFT
sinistra
destra
7
GROUND
4x0,5 mm²
e
c
f
M3 x 6mm
b
c
d
a
1
2
3
4
DESCRIZIONE CAVI / CABLES DETAILS
Blu / Blue
1
2
3
4
Viola / Purple
Rosso / Red
Marrone / Brown Negativo / Negative
Positivo / Positive
Apre / Open
Chiude / Close
17
Apparecchiatura / Control Unit
+ 24 Vdc
COM
FCA (OPEN)
FCC (CLOSE)
cavo rosso / red cable
cavo marrone / brown cable
cavo viola / purple cable
cavo blu / blue cable
18
b
c
a
c
97919
2120
5°
red = closing
rosso = chiusura
black = opening
nero = apertura
d
M3 x 6mm
4x0,5 mm²
ee
8
GROUND
22 23
6
5
3
4
7
3
5
1
2
4
7
4
3
6
5
1
2
24
25
GROUND allows practically invisible automation of swing gates.
The automated device consists of an electromechanical underground operator in both 24 VDC and 230 VAC version,
able to transmit motion to leafs of up to 3.5 m.
In the event of an operating fault or failure, cut the power upstream of the control unit and call Technical Service.
Periodically check functioning of the safety devices. Any repairs must be carried out by specialised personnel using
original and certified materials.
The product may not be used by children or persons with reduced physical, sensorial or mental capacities, or lacking
experience and knowledge, unless appropriately instructed.
Do not access the circuit board for adjustments and/or maintenance.
• Before proceeding with installation, fit a magnetothermal or differential switch with a maximum capacity of 10A
upstream of the system. The switch must guarantee omnipolar separation of the contacts with an opening
distance of at least 3mm.
• Keep all the materials contained in the packaging away from children, since they pose a potential risk.
• The manufacturer declines all responsibility for improper functioning of the automated device if the original
components and accessories suitable for the specific application are not used.
• After installation, always carefully check proper functioning of the system and the devices used.
• This instruction manual addresses persons qualified for installation of "live equipment". Therefore, good
technical knowledge and professional practice in compliance with the regulations in force are required.
• Maintenance must be carried out by qualified personnel.
• Before carrying out any cleaning or maintenance operation, disconnect the control unit from the mains.
• This product has been designed and constructed exclusively for the use indicated in this documentation. Any
other use may cause damage to the product and be a source of danger.
• Check the intended end use and take all the necessary safety precautions.
• Use of the product for purposes different from the intended use has not been tested by the manufacturer,
therefore any work is carried out on full responsibility of the installer.
• Mark the automated device with visible warning plates.
• Warn the user that children or animals should not play or stand near the gate.
• Appropriately protect the danger points (for example, using a sensitive frame).
• Check that the earthing system has been properly constructed: connect all the metal parts of doors, gates, etc.
and all the system components to an earth terminal.
• Exclusively use original spare parts for any maintenance or repair operations.
• Do not modify any components of the automated device unless expressly authorised by Gi.Bi.Di.
Use suitable cable clamps to assure proper mechanical connection of the wiring and such as to maintain the IP
degree of protection.
INTRODUCTION
WARNINGS FOR THE USER
INSTALLATION WARNINGS
CAUTION: IMPORTANT SAFETY INSTRUCTIONS
It is important to follow these instructions in order to safeguard persons.
Keep this instruction booklet.
UK
17
GROUND
Check that the gate structure is in conformity with the regulations in force and that the gate movement is linear without
friction.
Preliminary checks:
• Check that the gate structure is sufficiently robust. In any case check that the gate weight and dimensions fall
within the operating limits of the operator. Maximum leaf length:
2.5 m - maximum weight: 600 kg
3.5 m - maximum weight: 400 kg
(It is recommended to use an electric lock).
• Check that the leaf can be moved manually without force (points of greatest friction) for the entire travel of the gate
during both opening and closing.
• Maximum cable length 10 m.
PRELIMINARY WARNINGS
ELECTRICAL LAYOUT (1a - 1b)
TECHNICAL DATA
1- Underground motor GROUND610 power cable 4 x 1 mm²:
grey= motor common; brown= opening; black= closing; yellow/green= ground.
2- Control unit cable 3 x1.5 mm²
3- Photocell transmitter cable 2 x 0.5 mm²
4- Antenna RG58 screened coaxial cable
5- Connector block
6- Key selector cable 3 x 0.5 mm²
7- Flashing light cable 2 x 1 mm²
8- Photocell receiver cable 4 x 0.5 mm²
9- Domino
Underground motor GROUND624 2 x 1,5 mm² cable power supply: RED = + BLACK = -
for a cable length of 6 m max., over it’s necessary increase the cable section.
Supply voltage
Motor power supply
Power absorbed
Current absorbed (in block)
Max rotation angle
Max angular velocity
90° opening time
Max torque
Operating temperature
Operating frequency (%)
Capacitor
Degree of protection
Maximum leaf length
Operator
Type
Underground electromechanical
220/230Vac 50-60Hz
GROUND 624
24Vdc
MAX 150W
135°
MAX 5A
7°s
13 s
320 N/m
-20°C + 60°C
heavy use
-
IP 67
GROUND 610
2,5 m - 600 kg
3,5 m - 400 kg
2,5 m - 600 kg
3,5 m - 400 kg
530 N/m
-20°C + 60°C
30%
10µF
IP 67
7°s
13 s
230Vac
MAX 400W
MAX 3,5A
135°
UK
18
GROUND
- Dig a foundation hole with the dimensions indicated in (7).
NOTE: Depending on the type of ground, it is advisable to make a foundation for casting of quick-drying cement.
- Position the operator box in the excavation respecting the indications in (8) and check that it is level.
CAUTION: Make sure that the centre of the operator pin is perfectly in line with the hinge of the gate leaf (2 - 3a).
- Arrange a PVC tube of at least 35 mm diameter up to the operator cable inlet through which to run the electric
cables (9).
Provide for a rainwater drain pipe, preferably connected to a water recovery duct (9).
FOUNDATION EXCAVATION
• Check that the area where the gearmotor will be fitted is not exposed to flooding.
• If the gate is not a new installation, check the state of wear of all the components, repair or replace the defective or
worn parts and perform any other operations necessary.
• Check that the mechanical end-stops have been fitted.
The reliability and safety of the automated device is directly dependent on the condition of the gate structure.
1- Foundation box
2- Motor unit
3- Limit switch unit
4- Output shaft
5- Lever unit AJ00720 - AJ00730 (14)
6- Cover
DESCRIPTION (5)
1- Based on the type of structure and desired opening, decide on the exact position for the operator following the
type indications.
2- If not yet fitted, apply a closing and opening end-stop .
3- Dig a foundation hole in the appropriate position and large enough to fit the operator (7).
4- Provide for a water drain to prevent stagnation and subsequent oxidation in the foundation (9).
(3b)
INSTALLATION
Listed below are some typical conditions in which you might be operating with the relative suggestions for each one of
them (6-7-8-9):
a) Gate still to be installed:
- It is preferable to fit an adjustable type upper
hinge for the leaf.
b) Gate with adjustable hinges:
- Remove the lower hinge
- Loosen the upper hinge and turn the leaf (6)
- Embed the box
- Refit the leaf
EMBEDDING THE OPERATOR BOX
c) Gate with fixed hinges:
- Remove the gate
- Remove the lower hinge
If the gate cannot be removed, insert a support shim
underneath the lower edge of the leaf.
UK
19
GROUND
- Embed the operator box in the foundation hole.
OPERATOR INSTALLATION
N.B. Check that the cement in the foundation hole has dried sufficiently before installing the operator.
1- Fit the lever unit to the box pin (10) AJ00720 - AJ00730 (14).
2- Procure a U-bracket of the dimensions indicated in (11) and close it on the pillar side using a plate as shown in
(12/a) and (12/b).
3- Weld the U-bracket or the gate on the operator support arm (13).
4- Position the gate in the guide bracket and hinge it in the upper part.
5- Check manually that the gate is free to open and close coming to a complete halt on the mechanical end-stops.
The leaf must move smoothly and uniformly without irregular friction.
1- Open and close the gate leaf determining the desired opening and closing by means of the mechanical limit
switches A(14a).
2- Once the limit switches have been adjusted, move the leaf into the gate-open position.
3- Fasten the operator checking that it is exactly positioned (14a - 14b).
4- If using the limit switches, refer to the next paragraph.
5- Fit the connecting rod (left or right) as shown (15).
6- At this stage, it is advisable to grease the operator output shaft and the lever fastening pins.
7- Power the operator and move the leaf into the gate-closed position.
8- Proceed with installation of the second operator (where applicable) repeating the above described procedures.
9- Fit the cover on the operator using the screws provided (16).
FITTING THE GATE
LIMIT SWITCH UNIT (17-18)
The kit is made up of:
a) Limit switch disc
b) Limit switch
c) Sensor board cable 4x0.5 mm²: blue= close, purple= open, red= positive, brown= negative
d) Magnets
e) Adjustment screws
f ) Retaining screws
1- Fit the two cheese-headed screws e(18) directly on the operator body.
2- Fasten the sensor board c(18) using the two screws f(18) above the two screws e(18), and run the output cable
through the grooves on the operator.
3- Secure the limit switch disc on the output lever using the screws M3 x 6 mm (20).
4- Fasten the assembly formed by the disc and the lever on the operator output shaft using the pin (20).
5- Fasten the connecting rod between the output levers using the relative pins and seeger (15).
6- POWER THE OPERATOR
7- Taking the sensor as reference, assemble the two limit switches b(19) on the disc a(19) using the screws and nuts
c(19) and fasten one in the gate-open position and the other one in the gate-closed position and run a full cycle.
LIMIT SWITCH FITTING AND ADJUSTMENT
UK
20
GROUND
Should it be necessary to manually operate the gate, use the manual key unlocking device.
N.B.: The unlocking operations must be carried out only in the case of an emergency and especially with the power
DISCONNECTED.
The manual unlocking device is situated on the support bracket of the gate and allows unlocking the gate both from
the inside and the outside of the property.
To manually open the gate, operate as follows:
- Uncover the lock sliding off the protective cap as shown in (22).
- Insert the unlocking key in the lock (22) and turn it.
- Pull the lever towards you and manually move the leaf.
To restore normal operation, act as follows:
- Return the lever/s to its/their normal position, i.e. to the back of the bracket (23).
- Insert the unlocking key in the lock and turn it.
- Manually move the leaf until the lock couples on the locking bracket.
- Close the protective lock sliding cap.
MANUAL OPERATION
RESTORING NORMAL OPERATION
START-UP
TESTING THE AUTOMATED DEVICE
- Program the circuit board as required following the relative instructions.
- Power the operator and check the LED status as indicated in the table in the instructions for the electronic part.
Carefully test the automated device as well as all the accessories connected to it.
Give the customer the instructions for use and demonstrate proper functioning and use of the device, the safety
devices, cautions and warnings.
8- Fit the deceleration and opening and closing limit switch enable magnets in the desired position. In any case,
always refer to the control unit instructions for handling the limit switches.
There are several seats on the limit switches in which to position the magnets spaced out 5°, which is equivalent to
a circumference arc of 250/300 mm on a 2.5 m long leaf.
If using two magnets (deceleration enable and end of motion), it is recommended to always leave at least one seat
empty between the two magnets.
9- If the sensor fails to read, appropriately adjust its height e(21) by loosening the retaining screws f(18) and
screwing or unscrewing the cheese-headed screws e(18). When done, tighten the retaining screws.
NOTE ON MAGNET FITTING DIRECTION
When fitting the magnets d(20), pay attention to their polarity: on each single holder fit the magnets facing the same
polarization direction.
To check exact fitting, the operator must be connected to the control unit. Activate the operator until the magnets pass
over the sensor c(17); check on the control unit that the LEDs relative to the opening and closing limit switch inputs go
off and that the operator stops in the gate-open and gate-closed positions.
Invert the magnets if the phases are not as desired.
It is recommended to use an electric lock for leafs larger than 2,5 m and in any case for blind or flush panel
doors.
UK
21
GROUND
It is recommended to use an electric lock for leafs larger than 2,5 m and in any case for blind or flush panel doors.
1- ELECTRIC LOCK
2- ELECTRIC LOCK FASTENING PLATE
3- LATCH COUPLING
4- END-STOP FOR LATCH COUPLING
5- LATCH
6- THROUGH CYLINDER (ON REQUEST)
7- GATE
Power the system and run a complete opening and closing cycle checking that:
• The safety devices function properly
• The gate moves smoothly
• The solidity of the foundation plate
• The gate assembly conforms to EN 12453 and EN 12445.
• For further details and information on the reference standards, visit our site: www.gibidi.com
FITTING THE ELECTRIC LOCK (24-25)
FINAL TESTING
MAINTENANCE
Periodically check the gate paying particular attention to:
• Check the hinge pivots
• Check good functioning of the safety devices.
• Unlock the operator and check that there are no points of friction along the entire travel of the gate.
• Check that there is no dirt or deposits on the transmission levers.
Periodically check proper adjustment of the electronic anti-crushing safety device and the efficiency of the unlocking
device for manual operation (see the relevant paragraph). The safety devices installed on the system must be
checked every six months. Gi.Bi.Di. Srl reserves the right to change the technical data without prior notice in relation
to product development.
For any unresolved malfunction, cut the power to the system and call in a qualified technician (installer). In the period
when the gate is out of service, activate the manual unlocking device to allow manual opening and closing.
MALFUNCTIONING
UK
22
GROUND
CE Declaration of conformity
The manufacturer:
GI.BI.DI.
Via Abetone Brennero, 177/B,
46025 Poggio Rusco (MN) ITALY
Declares that the products:
ELECTROMECHANICAL GEARMOTOR GROUND 610 - 624
Are in conformity with the following CEE Directives:
•
EMC Directive 2004/108/CE and subsequent amendments;
and that the following harmonised standards have been applied:
•
•
Data 30/11/08
S.r.l.
Directive and subsequent amendments;LVD 2006/95/CE
•
EN60335-1,
EN61000-6-1, EN61000-6-3
Managing Director
Oliviero Arosio
UK
23
GROUND
EXTRAORDINARY MAINTENANCE
Date
Notes
Technician sign
Installer company stamp:Date:
Technician sign:
Date
Notes
Technician sign
Installer company stamp:Date:
Technician sign:
Date
Notes
Technician sign
Installer company stamp:
Date:
Technician sign:
Date
Notes
Technician sign
Installer company stamp:
Date:
Technician sign:
UK
24
GROUND
GI.BI.DI. S.r.l.
46025 Poggio Rusco (MN) - ITALY
Tel. +39.0386.52.20.11
Fax +39.0386.52.20.31
E-mail: [email protected]
Numero Verde: 800.290156
Via Abetone Brennero, 177/B
w w w . g i b i d i . c o m
Cod. AIC6508 - 03/2009 - Rev. 01
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1
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2
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3
-
4
-
5
-
6
-
7
-
8
-
9
-
10
-
11
-
12
-
13
-
14
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-
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GiBiDi GROUND is a practically invisible automation system for swing gates. The automated device consists of an electromechanical underground operator in both 24 VDC and 230 VAC version, able to transmit motion to leafs of up to 3.5 m. The operator features a maximum torque of 530 N/m (GROUND 610) or 320 N/m (GROUND 624), a maximum rotation angle of 135°, a maximum angular velocity of 7°s and a 90° opening time of 13 s. The device is equipped with a 10µF capacitor and has an IP67 degree of protection, making it suitable for outdoor use.
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