Optima ESGO 4000 Installation guide

HEAVY DUTY ELECTROMECHANICAL

SLIDING GATE OPERATORS

ISO 9001: 2008

EN ISO 14001: 2004

SECURITY SYSTEMS

Sliding Gates

&

Operators

INSTALLATION INSTRUCTIONS

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INDEX

Page

1. GENERAL INFORMATION ........................................................................................ 4

1.1 General Warnings ...................................................................................................... 4

1.1.1 General Warnings about Installation ....................................................................... 4

1.1.2 General Warnings about Usage .............................................................................. 4

1.1.3 General Warnings about Maintenance .................................................................... 5

1.2 General Information About Electromechanical Sliding Gate Operator .............................. 6

1.3 Standard and optional features in Electromechanical Sliding Gate Operator .................... 7

2. SYSTEM COMPONENTS ............................................................................................ 8

2.1 Mechanical ............................................................................................................... 8

2.2 Cabinet Features ....................................................................................................... 9

2.3 Electrical and Electronically Components ...................................................................... 9

2.3.1 Usage of Frequency Controller ............................................................................... 12

3. INSTALLATION ........................................................................................................... 13

3.1 Preparation and Installation of Foundation ................................................................... 14

4. OPERATION INSTRUCTIONS ................................................................................. 16

4.1 Operation of the Electromechanical Sliding Gate Operator ............................................. 16

4.1.1 Manuel Release of the Electromechanical Sliding Gate Operator .............................. 16

5. MAINTENANCE ............................................................................................................ 16

6. PRACTICAL TROUBLESHOOTING PROCEDURES

............................................. 18

7. CE DECLERATION ....................................................................................................... 19

8. ISO 14OO1 : 2004 CERTIFICATE .......................................................................... 20

9. ISO 9001 : 2008 CERTIFICATE .............................................................................. 21

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SYSTEM

SPECIFICATIONS

and

DATASHEET

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1. GENERAL INFORMATION

1.1 GENERAL WARNINGS

 These warnings and the booklet are the parts of the product, thus they must be given

to the customer.

 This booklet should be read carefully and the warnings should be followed as it

contains the installation, usage and the maintenance of the product.

 Please keep this manual, in case of future necessities.

 Do not install the product and its electrical connections without reading this manual.

1.1.1 GENERAL WARNINGS ON INSTALLATION

 Mechanical installation of the product should be made according to the instructions

explained in this manual by skilled technicians.

 Before installation, this booklet must be read carefully because faulty installation may

harm the environment and the people. In that case, manufacturer takes no

responsibility of the causes.

 Check the products working voltage before installation must be suitable with the

voltage used in the site.

 Do not install the product in the environment where there are explosives and causes

of fire.

 Keep the package stuff away from the children.

 Before installation, be sure that the product has not damaged.

 Before mechanical installation, be sure that the ground where the electromechanical

sliding gate operator to be installed is strong enough. If not, please strengthen the

ground with proper foundation. With weak foundation ground connection, the

performance of the product would fall considerably.

 In order to have a safe and good working product, the original and manufacturer’s

advised pieces must be used for maintenance. Otherwise, manufacturer takes no

responsibility of the causes.

1.1.2 GENERAL WARNINGS ON USAGE

 This product should be used for the purpose it is designed for. Dangerous causes may

happen in case of usage other than the usage that manufacturer states. In that case,

manufacturer takes no responsibility.

 Installation of the product close to the moving machines like presses, cranes, etc. may

cause dangerous outcomes. Thus a safety zone should be given between these

machines and the product.

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1.1.3 GENERAL WARNINGS ON MAINTENANCE

 If the product is damaged or has a non-working problem, cut off the power of the

product. Only skilled technicians must make the maintenance of the electromechanical

sliding gate operator.

 Cut off the power of the product when maintenance is needed.

 For the efficient working of the product, please follow the maintenance instructions

given by the manufacturer. Maintenance must be done only by skilled technicians.

Periodically make maintenance and check if the product is working properly.

 When needed, use only the spare parts manufactured by the manufacturer for

maintenance.

 Note every maintenance onto a card and spare that card for the future operations

needed.

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1.2 GENERAL INFORMATION ABOUT ESGO4000

Optima electronical sliding gate operators are designed for high traffic, commercial and

industrial applications.

ESGO 4000 operator is suitable for doors which weigh up to 4000 kg. The operator is

completely heavy duty. Cabinet is manufactured from 2.5 mm thick sheet metal, galvanized,

electrostatically epoxy powder coated.

Control electronics is microprocessor PLC controlled.Every kind of radio control receiver cards,

safety photocell, open/close buttons, loop dedectors, flashing light etc. can be integrated to the system

easily. Any kind of card readers, biometric readers, radio control,key switches etc can be used to start

or stop the electromechanical sliding gate operator, with the help of PLC (Programmable Logical

Control) controls. Closing the sliding gate can be utilized by automatic time delay facility, as well as

inputs from other sources.Time delay can be adjusted between any time interval by PLC.Optionally by

integrating freguency controller to the control electronics movement control of the gate can be

achieved.For example, slow start for an adjustible period, fast linear motion for another adjustible

period and finally again an adjustible slow stop can be achieved.This facility allows the user to adjust

the gate speed according to the requestments without loosing torque.

Picture 1. General View of Electromechanical Sliding Gate Operators

1- Slidin

g

Gate

2- Control Cabinet

3- Rubber Wheel

4- Pulley

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1.3 Standard features of ESGO 4000

1.1.1 Type : Heavy Duty

1.1.2 Power Supply : 220 VAC  %10, 50-60 Hz

1.1.3 Motor : : 2 HP, self-braking

1.1.4 Maximum Lead Weight: 4000kg

1.1.5 Drive : Rack and pinion

1.1.6 Electric Cut Off : Gate can be opened or closed manually by key-release sub-

mechanism

1.1.7 Speed : 30 cm/sec, adjustible with optional frequency controller

1.1.8 Environmental Conditions : -15°C, +75°C, %95 humidity non-condensing.

1.1.9 Cycle : Continious 24 hours.

1.1.10 Protection : IP55

1.1.11 Reducer : Low noise, Worm gear, high torque, heat treated and

Grounded gears, radial contact ball bearings, aluminum injevtion casing, irreversible.

1.1.12 Limit Switches : Two seperate, heavy duty, proximity.

1.1.13 Mounting : By seperate galvanized anchoring plate

1.1.14 Auto Close : Adjustible time period

1.1.15 PLC : 24 VDC, Password protected, programmable software operated PLC card

user interface, 6 inputs and 3 outputs are used.

1.1.16 Keyboard :

Depending on the priority of the Control Panel, this switch changes

operating control panel.

Optional Accessories (In addition to the ones listed in ‘Standard Features’ section)

1. Flashing Lights

2. Radio Control Antenna

3. Safety Photocell

4. Stand for Safety Photocell

5. Radio Control Receiver

6. Radio Control Transmitter

7. Inductive loop detector

8. Start / Stop Button

9. Frequency Controller

10. Protection Bar

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2. SYSTEM COMPONENTS

2.1 Mechanical Components

Main mechanical elements forming the construction are heavy duty, base plate,mechanism

and anchoring plate. It’s made of steel S235JR / RAEX 250 – quality 37 at least. A Rubber wheel is

used to prevent vibration and noise of sliding gate. The shafts are made of hardened. Parts forming

the drive unit, namely, gears, motor, etc. are very precisely manufactured so that they can stand

harsh environmental conditions. All the parts are hot dip galvanized (60 micrometers) / Rust-

Prevention (Epoxy Coated) painted in order to prevent rusting.The electromechanical sliding gate

operator will be installed in reinforced concrete foundation.

1. Helical Gears

2. Transmitter Rod

3. Alignment Bearings

4. Pinion

5. Reducer

6. Mechanism Base Plate

7. Anchoring Plate

Picture 2. Sliding Gate Mechanism

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2.2 Cabinet Features

IP 55.

Material

:

 1.5 mm thick sheet metal (electrogalvanized, RAL 7035 electrostatically(epoxy) powder coated

and furnaced)

 Dimensions

:

76,5 cm x 52,5 cm x 37 cm (Cabinet may be manufactured in different dimensions according

to requirements)

Picture 3. Cabinet Views

2.3 Electrical and Electronics Components

Control electronics utilized in electromechanical sliding gate operator is PLC controlled.

Open/close function can be achieved by every kind of card readers, biometric readers like fingerprint

or hand shape, radio control, on/off switches or key switches etc. Besides, safety accessories like

inductive loop detectors, photocells, flashing lights or red/green lights can be integrated to control

electronics very easily. Power requirement of the electromechanical sliding gate operator is 220 VAC

50~60 Hz.

As you see below the drawing, we use a sensor for reduction the speed of sliding gate operator. By

means of this sensor, when the gate is closed or opened , gate will be damp at end point. And so the

operator will be run much high performance.

ADJUSTABLE

METAL PART

FOR SENSOR

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Picture 4. Cabinet Control Panel

1 Emer

g

ency Stop

Stops the operation of the electromechanical sliding gate operator in case

of emergency. If pressed, the electromechanical sliding gate operator is

locked and no comment could be given. In order to return to the normal

mode of operation, turn the button clockwise until the switch releases

itself.

2 Auto Open

Opening the electromechanical sliding gate automatically

. It is enough

to push the button ONCE

in order to operate the electromechanical

sliding gate from Cabinet Control Panel. No other comment could be

given until the process is accomplished.

3 Auto Close

Closing the electromechanical sliding gate automatically

. It is enough

to push the button ONCE

in order to operate the electromechanical

sliding gate from Cabinet Control Panel. No other comment could be

given until the process is accomplished.

4 Loop Detector

Loop detector is a optional accessory

.

5 Keyboard

ON/OFF key, anyone can control without key.

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Picture 5. Electrical Components (The unit in the photo includes optional accessory frequency control and PLC. )

6 Switches

H- Limit Switch

G- Proximity Switch

*Proximity switch and limit switch supply the opened

and closed of sliding gate systematically.

7 Slindin

g

Gate Mechanism

Explained at the mechanism component part.

8

T

elemechanic Zelio PLC Card

24 VDC, Password protected, programmable software

operated PLC card user interface. 8 inputs and 4 outputs are

used.

9

T

erminal Group

A- 220V Input

a) 220 VAC

b) Neutral

B- Motor Output

a) U

b) V

c) W

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C- Flashing Lamp Output

D- Photocell Input

a) +24VDC

b) -24VDC

c) Data

E- Loop Detector Antenna

a) +24VDC

b) -24VDC

c) Data

d) Data

F- Keyboard

a) Open

b) Close

c) Stop

d) +24VDC

e) -24VDC

10 Frequency Converto

r

If you want to change frequency value, you can change it

easily by frequency convertor.

11 Power Supply

AC/DC Converter. As the energy supplied to the system is

from mono phase 220 VAC, this device changes the voltage to

24 VDC in order to supply power to some of the components

in the system.

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3. INSTALLATION

Picture 6. Plugging of the upper part

Take off 4 pieces of the metric 6 bolts and nuts using Allen key no: 5 and plug off the upper plate of

the electromechanical sliding gate.

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3.1. PREPARATION AND INSTALLATION OF THE FOUNDATION

 Dig a hole of 35 x 55 x 15 cm for the

foundation on which the electromechanical

sliding gate operator will stand. The measure

of 55cm should be parallel to sliding gate. Pour

high cement dosage concrete into the hole.

During the preparation of the concrete, it is

advised to use coarse sand.

 Place the anchoring plate into the concrete

foundation it should be parallel to the ground.

For the power cables of the sliding gate, place

the cable hose in to the concrete foundation

before pouring the concrete. Wait for one day

for the concrete foundation to be ready for the

mounting of the sliding gate operator onto it.

In the rainy and cold weather conditions, the

casing time of the concrete will be longer.

Fig.1 Plate Foundation Preperation abd Installation of the Anchoring

 Before mounting the sliding gate mechanism onto

the anchoring plate, be sure that the concrete

foundation is ready. Place the sliding gate

mechanism as the pivoting bolts on the anchoring

plate will pass through the holes on the sliding

gate mechanism. Tighten the metric 12 nuts to

the pivoting bolts.

Fig.2 Mounting of the sliding gate on to the anchoring plate

CONCRETE

100

95,35

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OPERATION

and

MAINTENANCE

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4. OPERATION INSTRUCTIONS

4.1 Operation of the Electromechanical Sliding Gate Operator

1. If there is a

Red/Green Traffic Light

in the Electromechanical Sliding Gate Opereator,

connect the electric power cable of the Red/Green Traffic Light to the terminal.

2. If there is a

Loop Detector

in the Electromechanical Sliding Gate Opereator, connect the

antenna cables of the Loop dedector to the terminal.

3. If there are

Radio control receiver, transmitter and antenna

in the Electromechanical

Sliding Gate Opereator, connect the electric power cable of it to the terminal.

4. If there are

Safety photocell, stand and casing

in the Electromechanical Sliding Gate

Opereator, connect the electric power and data cables of Safety Photocell to the terminal.

5. If there is a

Card Reader System

in the Electromechanical Sliding Gate Opereator, connect

the electric power and data cables of Card Reader System to the terminal.

6. Make sure the emergency stop buttons on the Cabinet Control Panel ( Picture 4. ) are

not pressed

.

7. Connect the 220 VAC cables to the terminal.(Picture 5, Item 9-B)

4.1.1 Release of the

Electromechanical Sliding Gate Operator

Fig.3 Front View of Electromechanical Sliding Gate Operator

In case of power cut-offs, in order to open the electromechanical sliding gate operator

manually, the electromechanical sliding gate operator should be released from the electric motor.

CONCRETE

80X80X3.5 PROFILE

80X40X2.5 PROFILE

DETAIL ''A''

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Insert the Allen key no: 10

through the hole of the plug

and turn clockwise for 5-6

times in order to open the

sliding gate.

ATTENTION

:After opening

the sliding gate manually,

TIGHTEN BACK

the release gear shown right. After

the power cut-off is over. Start using the

electromechanical sliding gate operator in normal

mode.

Picture 7.

View of the Release Gear on Mechanism

Electromechanical Sliding Gate Operator will first move slowly and then accelerate the sliding gate

and finally it will be stop slowly by frequency convertor. This

feature is an optional accessory.

5. MAINTENANCE

In the electromechanical sliding gate operator, anti-friction bearings are used. Thus, it does not

need frequent lubrication. However, for harsh outdoor working conditions and high frequency usage,

it is advised that the electromechanical sliding gate operator should be maintained periodically after

two years of time. This periodic maintenance should be made by skilled technicians.

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6. PRACTICAL TROUBLESHOOTING PROCEDURES

If the electromechanical sliding gate operator seems not to be working (properly):

- Make sure there is power. Check 220V current inputs.

- Check limit switch-cable connections.

- Check PLC (programmable logical control) cable connections.

- If the PLC is OK but electromechanical sliding gate operator is not running, check motor

input cable connections.

- If electromechanical sliding gate operator seems not to be working normally check

photocell cable connections.

* If the system is not running after all these controls please contact with the manufacturer.

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DECLARATION OF CONFORMITY FOR MACHINES

(DIRECTIVE 98 / 37 EEC, ATTACHMENT II , PART B)

Manufacturer:

Declares that the products,

 SGO SERIES SLIDING GATE OPERATORS

are constructed to be incorporated in a machine or to be assembled with other

machinery to construct a machine considered modified by the directive 98 / 37 EEC

are in confirmity with the regulations of the following EEC directives.

 Directive 98 / 37 EEC directive for machines

 Directive 73 / 23 EEC and directive 93 / 68 EEC low voltage

 Directive 89 / 336 EEC and directive 92 / 31 EEC and directive 93 / 68 EEC

electromagnetic compatibility.

And also are in confirmity with the following national standards.

- TS – EN 292-1 / January 1996 Standard

- TS – EN 292-2 / January 1996 Standard

- TS – EN 563 / April 1997 Standard

- TS – EN 418 / November 1995 Standard

- TS – EN 60204-3-1 / December 1995 Standard

- TS – EN 50082-1 / April 1995 Standard

- TS – EN 50082-2 / February 1998 Standard

- TS – EN 60000-4-2 / April 1997 Standard

4 April 2001

Ankara İsmail Tamer ÜLGEN

TURKEY President

Mechanical Engineer, B. Sc.

19

OPTÝMA MÜHENDÝSLÝK LÝMÝTED ÞÝRKETÝ

KERESTECÝLER SANAYÝ SÝTESÝ

3. CADDE NO:8 SARAY 06980

KAZAN / ANKARA/ TÜRKÝYE



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Optima ESGO 4000 Installation guide

Optima ESGO 4000 Installation guide

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