Simplicity UPFIT KIT FOR TILLER ATTACHMENT User manual

Brand: Simplicity

Model: UPFIT KIT FOR TILLER ATTACHMENT

Type: User manual

Not for

Reproduction

ATTACHMENT

OPERATOR’S

MANUAL

Upfit Kit for Tiller Attachment

Mfg. No. Description

1687727-00 Upfit Kit for Tiller Attachment

NOTE: Tiller is purchased separately.

1757228

Rev.: -

Not for

Reproduction

Not for

Reproduction

Table of Contents

Hardware Bag / Box Contents ...................................................... 4

Operator Safety ............................................................................. 9

Assembly ....................................................................................... 12

Modify Manual Lift Linkage (Manual Lift Models Only) .............. 12

Modify Lift Linkage (Hydraulic Lift Models Only) ........................ 13

Hitch Installation ........................................................................ 13

Lift Rod Installation .................................................................... 15

Lift Rod Deector Installation ..................................................... 19

Idler Assembly Installation ......................................................... 19

Idler Support Installation ............................................................ 21

Tiller Installation ........................................................................ 21

Belt Installation .......................................................................... 22

Belt Cover Installation ................................................................ 23

Tiller Removal............................................................................ 24

Idler Support Removal ............................................................... 25

Warranty ......................................................................................... 28

NOTE: In these instructions, “front”, “back”, “left” and “right” are

referenced from the operating position.

NOTE:

Capital letters refer to NEW HARDWARE.

Lower case letters refer to EXISTING PARTS and HARDWARE.

Not for

Reproduction

Hardware Bag Contents on Pages 5-8 are a combination of the kits below.

Please note the designated symbols for each kit when unpacking the contents.

It is recommended that hardware for each kit is kept separate during the assembly process.

s 1687727 Tiller Upfit Kit

l 1695419 36" Tiller (Not all parts from this kit –– will be needed for this assembly.)

Hardware / Parts Identification

Lower case letters identify pre-assembled and / or pre-existing hardware / parts.

Upper case letters identify hardware / parts that are found in the kit (pages 5-8).

Unpacking Recommendations

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Reproduction

Hardware Bag Contents (Actual Size)

A - CAPSCREW

3/8”-16 x 1.25” (Qty. 5) s

B - NUT

3/8”-16 Hex ESNA (Qty. 7) s

G - CAPSCREW

1/2”-13 x 1.5” (Qty. 4) s

H - WASHER, Flat

.531” ID X 1.25” OD X .080” THK (Qty. 6) s

E - CAPSCREW

3/8”-16 x 4” (Qty. 1) s

C - CAPSCREW

5/16”-18 x 1.25” (Qty. 7) s

D - NUT

5/16”-18 Hex ESNA (Qty. 8) s

F - SPACER

.39” ID X .75” OD X .80” LG (Qty. 2) s

I - NUT

1/2”-13 Hex, ESNA (Qty. 4) s

Not for

Reproduction

Hardware Bag Contents (Actual Size)

R - NUT

1/2”- 13 Hex (Qty. 1) s

M - PIN, Round Head

.375” x 2.375” (Qty. 1) s

J - PIN, Round Head

.437” x 1.75” (Qty. 2) s

N - PIN RETAINER

(Qty. 2) sO - PIN, Yoke .

73” x 1.80” (Qty. 1) s

K - HAIR PIN CLIP

(Qty. 2) s

Q - BOLT

5/16”-18” x 1.00” (Qty. 1) s

L - WASHER, Flat

.411” ID X .816” OD X .08” THK (Qty. 2) s

P - CARRIAGE BOLT

3/8”-16 x 1.00” (Qty. 1) s

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Reproduction

Hardware Box Contents

AA - HITCH SUPPORT (Qty. 1) s

AF - SLEEVE HITCH ASSEMBLY

(Qty. 1) s

AI - CRANK BRACKET (Qty. 1) s

AK - CRANK ASSEMBLY (Qty. 1) s

AM - SPRING (Qty. 1) s

AL - THREADED ROD (Qty. 1) s

AJ - SPRING ANCHOR BRACKET

(Qty. 1) s

AN - LIFT ROD DEFLECTOR (Qty. 1) s

AH - BALL JOINT

(Qty. 1) s

AC - V-PULLEY 4.50”, (Qty. 1) s

AD - BACK SIDE PULLEY

4.0” (Qty. 1) s

AO - TILLER IDLER ASSEMBLY

(Qty. 1) s

AP - IDLER SUPPORT ASSEMBLY

(Qty. 1) s

AG - LIFT ROD ASSEMBLY, (Qty. 1) s

AQ - BELT

(Qty. 1) s

AB - LOCKOUT BRACKET, Suspension

(Qty. 1 each) s

AE - HITCH ASSEMBLY BRACKET

(Qty. 1) s

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Reproduction

E - COVER HARDWARE l

Capscrew

5/16” - 18 x 2.75” (Qty.1)

Spacer

.75” O.D. x .34” I.D. x .44” LG

(Qty.2)

Nylon Washer

1.0” O.D. x .641” I.D. x .031” LG

(Qty. 1)

Step Spacer

.75” O.D. x .34” I.D x 1.06” LG ( Qty. 1)

Washer

.75” O.D. x .34” I.D. x .080” ( Qty. 1)

Lock Washer

.583” O.D. x .32” I.D. x .08” LG ( Qty. 1)

Nut, Hex, 5/16” x 18,

( Qty. 1)

Hardware Needed from Tiller

BO - BELT COVER (Qty.1) l

BP - PIN (Qty.1) l

Y - PIN RETAINER

(Qty. 3) l

S - PIN, Round Head

375” x 1.0” (Qty.1) l

W - PIN, Round Head

.375” x 2.0” (Qty.1) l

BG - TILLER (Qty.1) l

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Reproduction

Operator Safety

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of

unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle

in text signifies important cautions or warnings which must be followed.

CAUTION

Before you begin operating the unit be certain you have

read all of the safety and operational information of this

instruction sheet, as well as the Operator’s Manual for

the tractor and any other attachments.

TRAINING

1. Read, understand, and follow all instructions on the

machine and in the manuals before operating this unit.

Be thoroughly familiar with the controls and the proper

use of the equipment. Know how to stop the unit and

disengage the controls quickly.

2. Never allow children to operate the equipment. Never

allow adults to operate the equipment without proper

instruction.

3. Keep the area of operation clear of all persons,

particularly small children and pets.

4. Exercise caution to avoid slipping or falling especially

when operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment is to

be used and remove all doormat, sleds, boards, wires,

and other foreign objects.

2. Disengage all clutches and shift into neutral before

starting engine (motor).

3. Do not operate the equipment without wearing adequate

outer garments. Wear footwear that will improve footing

on slippery surfaces. Avoid loose fitting clothing that

can get caught in moving parts.

4. Handle fuel with care; it is highly flammable.

(a) Use an approved fuel container.

(b) Never add fuel to a running engine or hot engine.

fuel tank indoors. Replace fuel cap securely and

wipe up spilled fuel.

(d) Never fill containers inside a vehicle or on a

truck or trailer bed with a plastic liner. Always place

containers on the ground, away from your vehicle,

before filling.

(e) When practical, remove gas-powered equipment

from the truck or trailer and refuel it on the ground.

If this is not possible, then refuel such on a trailer

with a portable container, rather than from a gasoline

dispenser nozzle.

(f) Keep nozzle in contact with the rim of the fuel tank

or container opening at all times, until refueling is

complete. Do not use a nozzle lock-open device.

(g) Replace gasoline cap securely and wipe up spilled

fuel.

(h) If fuel is spilled on clothing, change clothing

immediately.

GENERAL WARNING

• Know the unit’s controls and how to stop quickly.

READ THE OPERATOR’S MANUALS.

• Read and obey all safety decals.

• Only allow responsible adults, who are familiar with the

instructions, to operate the unit.

• Disengage the PTO. Shut off the engine and wait for

all moving parts to stop before attaching, adjusting, or

disconnecting any part of the tractor / tiller.

• DO NOT operate the unit without the deflector in place.

• Turn off the PTO to disengage the blades when not

tilling.

• DO NOT till in reverse. Always look down and behind

before and while traveling in reverse.

• DO NOT turn sharply when traveling alongside a

building or any object. Slow down before turning.

• DO NOT carry passengers.

• If the tiller stalls:

1. Disengage the PTO;

2. Stop the engine and remove the key;

3. Set the parking brake, and wait for all moving parts

to stop;

4. Remove the foreign object or clear the chute with

a piece of wood before restarting the engine.

NEVER place hands into Tiller housing to clear

jammed objects. Tiller may rotate when object

is removed.

• For added stability and to prevent tipping or loss of

control:

a. Use reduced speed on uneven ground and when

turning corners.

b. Till up and down the face of slopes; never across

the face of any slope.

• When operating on slopes, use front counterweights.

Never operate on slopes greater than 17.6% (10°).

WARNING

ALWAYS shut off the tractor. Disengage the PTO, and

allow all moving parts to stop BEFORE making any

repairs, adjustments or inspections.

Before leaving the operator’s position for any reason,

engage the parking brake, disengage the PTO, stop the

engine and remove the key.

To reduce fire hazard, keep the engine, rider and

attachment free of grass, leaves and excess grease.

Do not stop or park rider over dry leaves, grass or

combustible materials.

Not for

Reproduction

Operator Safety

5. Never attempt to make any adjustments while the

engine (motor) is running (except when specifically

recommended by the manufacturer).

6. Always wear safety glasses or eye shields during

operation or while performing an adjustment or repair to

protect eye from foreign objects that may be thrown from

the machine.

OPERATION

1. Do not put hands or feet near or under rotating parts.

Keep clear of the discharge opening at all times.

2. After striking a foreign object, stop the engine (motor),

remove the wire from the spark plug, disconnect the cord

on electric motors, thoroughly inspect the unit for any

damage, and repair the damage before restarting and

operating the unit.

3. If the unit should start to vibrate abnormally, stop the

engine (motor) and check immediately for the cause.

Vibration is generally a warning of trouble.

4. Stop the engine (motor) whenever you leave the

operating position, before unclogging the unit, and when

making any repairs, adjustments, or inspections.

5. When cleaning, repairing, or inspecting make certain the

machine and all moving parts have stopped. Disconnect

the spark plug wire and keep the wire away from the plug

to prevent accidental starting.

6. Do not run the engine indoors except for starting the

engine or for transporting the unit in or out of the building.

Open the outside doors; exhaust fumes are dangerous.

7. Exercise extreme caution when operating on slopes. Do

not attempt to clear steep slopes.

8. Never operate the unit without proper guards plates, or

other safety protective devices in place and working.

9. Keep children and others away.

10. Do not overload the unit capacity by attempting to till at

too fast a rate.

11. Never operate the unit at high transport speeds on

slippery surfaces. Look behind and use care when

operating in reverse.

12. Disengage the PTO when the unit is transported or not in

use.

13. Use only attachments and accessories approved by

the manufacturer of the unit (such as wheel weights,

counterweights, or cabs).

14. Never operate the unit without good visibility or light.

15. Never touch a hot engine or muffler.

16. Never operate the unit near glass enclosures,

automobiles, window wells, drop-offs, and the like without

proper adjustment of the discharge angle.

17. Never leave a running unit unattended. Always

disengage the unit, stop engine, and remove keys.

18. Do not operate the unit while under the influence of

alcohol or drugs.

19. Keep in mind the operator is responsible for accidents

occurring to other people or property.

20. DO NOT wear long scarves or loose clothing that could

become entangled in moving parts.

21. Make sure to remove all obstacles from the area to be

cleared.

CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the unit

and the operating activity. Never assume that children will

remain where you last saw them.

1. Keep children out of the area and under the watchful

care of another responsible adult.

2. Be alert and turn unit off if children enter the area.

3. Never allow children to operate the unit.

4. Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

SERVICE, MAINTENANCE, AND STORAGE

1. Check shear bolts and other bolts at frequent intervals

for proper tightness to be sure the equipment is in safe

working condition.

2. Always refer to the operator’s manual for important

details if the unit is to be stored for an extended period.

4. Maintain or replace safety and instruction labels as

necessary.

5. Keep nuts and bolts tight and keep equipment in good

condition.

6. Never tamper with safety devices. Check their proper

operation regularly and make necessary repairs if they

are not functioning properly.

7. Components are subject to wear, damage, and

deterioration. Frequently check components and

replace with manufacturer’s recommended parts, when

necessary.

8. Check control operation frequently. Adjust and service

as required.

9. Use only factory authorized replacement parts when

making repairs.

10. Always comply with factory specifications on all settings

and adjustments.

11. Only authorized service locations should be utilized for

major service and repair requirements.

12. Never attempt to make major repairs on this unit

unless you have been properly trained. Improper

service procedures can result in hazardous operation,

equipment damage and voiding of manufacturer’s

warranty.

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Reproduction

WARNING

Perform the Safety System Interlock test found in your

tractor Operator’s Manual. If tractor does not pass the

test, do not operate the tractor. See your authorized

dealer. Under no circumstances should you attempt to

defeat the safety system.

Operating on Slopes

WARNING

• Never operate on slopes greater than 10°.

• Select slow ground speed before driving onto a

slope. Avoid using brakes to control speed.

• Drive up and down the face of the slopes, never

across the slope face.

• Use caution when changing directions and DO NOT

START OR STOP ON A SLOPE.

Safety Decal

Part No. 1757810

Caution Decal - Avoid Injury

Recommended Accessories

Rear wheel weights and front counterweights are

recommended. For operation on slopes greater than 15%

(8.5°), front counterweights are required. Never operate on

slopes greater than 17.6% (10°).

Operator Safety

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Reproduction

WARNING

Before beginning any service work turn off the PTO, set

the parking brake, turn off the ignition, and disconnect

the spark plug wire(s).

Note: Recommended Accessories

Rear wheel weights and front counterweights are recom-

mended. For operation on slopes greater than 15% (8.5°),

front counterweights are required. Never operate on slopes

greater than 17.6% (10°).

Initial Installation Note:

• Remove the tiller deck from the unit (see Operator’s

Manual for instructions).

NOTE: Lower case letters refer to existing parts /

hardware.

Modify Manual Lift Linkage

(Manual Lift Models Only)

1. Place the lift lever in the attachment-raised (back)

position. Take note of the position of the spring (a,

Figure 1) through the lift link (b). It will be required to

reinstall the spring through the lift link.

2. Loosen the manual lift adjustment bolt (c) until the bolt

can be slid out of the groove in the bulkhead. Remove

the spring and bolt and set aside.

a b

Figure 1

3. Remove the hair clip (d, Figure 2) from the pin (e).

Disassemble the pin, washers (f), spacers (g) and lift

link (b) from the lift bracket.

Figure 2

4. Reinstall the parts from Step 2.

5. Reinstall the parts fromStep 3 into the upper hole of the

lift bracket.

Figure 3

Assembly

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Reproduction

Assembly

Modify Hydraulic Lift Linkage

(Hydraulic Lift Models Only)

1. Start tractor, disengage parking brake and set the

hydraulic lift to approximately half travel. Before

moving to Step 2. SET PARKING BRAKE and SHUT

TRACTOR DOWN.

2. Remove hair pin clip (a, Figure 4) from the pin (b).

Disassemble the washers (c) and hydraulic cylinder (d)

from the lift cam (e).

3. Reinstall the parts from Step 2 into the upper hole of the

lift cam.

Figure 4

Hitch Installation

1. Place the hitch support (AA, Figure 5) on the inside of

drawbar support (a).

2. Insert capscrews (A) through top holes in drawbar

support and hitch support. Secure with nuts (B) but DO

NOT FULLY TIGHTEN.

Figure 5

3. Remove existing nuts (b, Figure 6) and capscrews

hardware.

c c

Figure 6

CAUTION

Pinch Point Hazard

Install the frame lock-out brackets befor removing the

suspension springs.

4. Place each lockout bracket (AB, Figure 7) onto rear

swing arm support bracket (d) ensuring the tabs are

on the inside of hitch support. Insert capscrews (C)

through holes of lockout brackets and swing arm

support brackets. Secure in place with nuts (D) but DO

NOT FULLY TIGHTEN.

D D

Figure 7

5. On RH side, insert capscrew (A, Figure 8) through

bottom hole in drawbar support and hitch support.

Secure with nut (B) but DO NOT FULLY TIGHTEN.

Figure 8

Not for

Reproduction

Assembly

10. Re-install hardware from Step 16 onto loose, upper

bolts (d, Figure 12) in shock mount brackets for future

installation of shock absorbers.

da b

ad b

Figure 12

11. Insert capscrews (G, Figure 13) through each bottom

hole of hitch assembly bracket (AE) using two sets of

washers (H). Secure with nuts (I) but DO NOT FULLY

TIGHTEN.

AE G

Figure 13

12. Insert capscrews (C, Figure 14) through the top holes

of hitch bracket assembly and secure with nuts (D).

Figure 14

6. On the LH side, insert capscrew (E, Figure 9) through:

1. Lockout bracket (AB),

2. Bottom of holes of hitch support (AA)

and drawbar support (a)

3. Spacer (F)

4. V-Pulley (AC)

5. Spacer (F)

6. Back Side Pulley (AD)

Secure with nut (B) and tighten.

F AA E

ABAD

Figure 9

7. Tighten all hardware in previous steps.

8. Remove nuts (a, Figure 10) and washers (b) from

shock mount brackets (c). Retain hardware for later

assembly.

ca b

ac b

Figure 10

9. Remove nuts (a, Figure 11) securing washers (b) and

bolts (e) from the rear swing arm support brackets (f).

Remove shocks and retain lower hardware for later

assembly.

e ab

Figure 11

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Reproduction

Assembly

14. On each side of sleeve hitch assembly, insert

capscrews (A, Figure 16) through, washers (L) and

FRONT holes and secure with nuts (B).

NOTE: Some existing hardware may need to be

removed.

15. Fully tighten all hardware.

Figure 16

Lift Rod Installation

1. Place lift shaft in DOWN position.

2. Entering from the RH side of the tractor, insert lift rod

assembly (AG, Figure 17) above rear axle and between

the right rear tire and frame as shown in Figure 17.

3. Slide the lift rod assembly onto the right side of the lift

shaft (a) and tractor lift arm (b) as shown.

NOTE: Ensure lift shaft assembly hole aligns with lift

arm.

Figure 17

13. Align holes (a, Figure 15) of sleeve hitch assembly (AF)

with holes in drawbar support (b) as shown.

On each side of sleeve hitch assembly, insert

capscrews (G) through washers (H), BACK BOTTOM

holes and secure with nuts (I) but DO NOT FULLY

TIGHTEN.

NOTE: Some existing hardware may need to be

removed.

bAF

Figure 15

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Reproduction

Assembly

4. Secure the lift rod assembly (AG, Figure 18) to the

tractor lift arm (b) using pin (M) and pin retainer (N).

Figure 18

5. Screw ball joint (AH, Figure 19) onto the lift rod

assembly (AG) until 2” of thread is showing. See Figure

19, inset.

AG AH

Figure 19

6. Place lift shaft in UP position.

7. Insert ball joint/back end of lift rod assembly (c, Figure

20) into to the sleeve hitch assembly (AF). Secure with

pin (O) and pin retainer (N). Tighten jam nut (d) against

balljoint.

NOTE: Adjustment may vary per attachment.

Figure 20

8. (Manual Lift Models Only) On the outside of sleeve

hitch assembly (AF, Figure 21) insert bolt (P) through

hole in spring tension arm (e) and crank bracket

(AI). Attach nut (B) but DO NOT FULLY TIGHTEN

HARDWARE.

e PB AI

Figure 21

2”

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Reproduction

Assembly

9. (Manual Lift Models Only) Secure spring anchor

bracket (AJ, Figure 22) into front hole (f) of frame

using bolt (Q) and nut (D) as shown. DO NOT FULLY

TIGHTEN HARDWARE.

fD AJ

Figure 22

10. (Manual Lift Models Only) Insert crank assembly (AK,

Figure 23) through hole in crank bracket (AI).

AIAK

Figure 23

11. (Manual Lift Models Only) Thread nut (R, Figure 24)

onto threaded rod (AL).

Nut (R) and threaded rod (AL) = Threaded rod

assembly (g).

NOTE: Nut (R) should be flush with end of threaded rod.

The flange of nut should be facing away from rod.

RAL

Figure 24

12. (Manual Lift Models Only) Hook threaded rod

assembly (g, Figure 25) to spring (AM) and hang spring

onto the hole-end of crank assembly (AK).

AMAK g

Figure 25

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Reproduction

13. (Manual Lift Models Only) Lift spring and threaded

rod assembly (AM / g, Figure 26) over tire and under

right rear fender as shown.

AM g

Figure 26

14. (Manual Lift Models Only) Seat nut (R, Figure 27) into

spring anchor bracket (AJ) by threading the nut up the

threaded rod and entering through the front of the spring

anchor bracket.

Figure 27

Assembly

15. Apply slight spring tension by turning crank (AK, Figure

28) clockwise for proper alignment.

16. (Manual Lift Models Only) Tighten crank bracket

hardware (j) and spring anchor bracket hardware (k).

kAK

Figure 28

Not for

Reproduction

Assembly

Idler Assembly Installation

3. On LH side of tractor, pull up on foot pad (a, Figure 31)

to expose capscrew (b) at front of tractor foot rest (c).

b c

Figure 31

4. Loosen, but do not remove capscrew (b, Figure 32) at

front of tractor foot rest.

Figure 32

Lift Rod Deector Installation

1. Remove outside nut (a, Figure 29) and bolt (b) securing

tunnel (c) to foot rest support (d).

b d

Figure 29

2. Insert bolt (C, Figure 30) through lift rod deflector (AN)

and foot rest support (d). Secure with nut (D) on top of

foot rest support.

Figure 30

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Reproduction

Assembly

5. Loosen, but do not remove back nuts (d, Figure 33)

underneath back of tractor foot rest.

Figure 33

6. Push up on foot rest (c, Figure 34) to allow ample room

to assemble tiller idler assembly (AO).

7. Slide tiller idler assembly (AO, Figure 34) onto frame rail

(e) and lift shaft (f).

Figure 34

8. Tighten hardware (b / d, Figure 35) securing foot rest.

Figure 35

9. Re-attach foot pad (a, Figure 36) to foot rest (c).

Figure 36

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Simplicity UPFIT KIT FOR TILLER ATTACHMENT User manual

Simplicity UPFIT KIT FOR TILLER ATTACHMENT User manual

Simplicity UPFIT KIT FOR TILLER ATTACHMENT User manual

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