OTC 6069 Operating instructions

Brand: OTC

Model: 6069

Type: Operating instructions

Form No. 106274

Operating Instructions

for: 6069

1. Remove necessary high pressure fuel lines. DO

NOT BEND ANY HIGH PRESSURE FUEL LINE

TO GAIN ACCESS TO THE FUEL INJECTOR.

Cover or cap any open fuel connections.

2. Remove the valve cover.

3. Thread the fuel injector connector tube remover

onto the end of the injector connector tube. Pull

the tube from the cylinder head. See Figure 1.

Caution: Remove the injector connector tube

before attempting to remove the fuel injector.

Failure to perform this step could damage the fuel

injector and tube.

4. Remove the hold down clamp bolt at the front end

of the clamp. DO NOT LOOSEN OR REMOVE

THE SHOULDER BOLT AT THE REAR END OF

THE CLAMP. Remove the injector clamp by sliding

it away from the shoulder of the rear clamp bolt.

See Figure 2.

5. Thread the puller rod into the top of the fuel injector.

See Figure 3.

6. Tighten the puller nut to remove the fuel injector

from the cylinder head.

CAUTION: To prevent

personal injury, wear eye

protection that meets ANSI

Z87.1 and OSHA standards.

Figure 1

Figure 3

Fuel Injector Connector Tube

Cylinder Head

Thread connector

tube remover onto

end of tube.

Thread rod

into top of

fuel injector.

Puller

Tighten nut.

Connector Tube Remover

Puller

Application: 19981/2 - newer Dodge trucks and vans

with 5.9L, 24-valve Cummins diesel engine.

Bolt Clamp

Shoulder Bolt

Fuel Injector

Figure 2

Sheet 1 of 1

Rev. B, June 3, 2014

Cummins Diesel Fuel Injector

Remover Kit

OTC 6069 Operating instructions

OTC 6069 Operating instructions

OTC 6069 Operating instructions

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