Amprobe MEGATEST-1000 Megohmmeter User manual

Category
Measuring, testing & control
Type
User manual
MEGATEST 1000
MEGOHMMETER
Model #: AMB-6D
Owner’s Manual
1. OVERVIEW............................................................................................................................................................ 2
1.1 INITIAL INSPECTION .................................................................................................................................. 2
1.2 POWER SUPPLY ...........................................................................................................................................2
1.3 CALIBRATION.............................................................................................................................................. 2
1.4 STORAGE....................................................................................................................................................... 2
2. SAFETY PRECAUTIONS AND PROCEDURES...............................................................................................3
2.1 PRIOR TO USE ............................................................................................................................................. 3
2.3 DURING USE................................................................................................................................................. 4
2.4 AFTER USE....................................................................................................................................................4
3. INSTRUMENT DESCRIPTION........................................................................................................................... 5
3.1 ROTARY SWITCH POSITIONS ............................................................................................................................5
3.2 DEFINITION OF KEYS........................................................................................................................................6
4. CALIBRATION PROCEDURE............................................................................................................................ 7
4.1 CANCELLATION OF CALIBRATION PARAMETERS ............................................................................. 8
5. SWITCH POSITION FUNCTIONS: .................................................................................................................... 9
5.1 “LOW” POSITION ......................................................................................................................................9
5.1.1 CONTINUITY TEST: ................................................................................................................................... 9
5.1.2 "AUTO", "R+", "R-", "R+TIMER", "R-TIMER" MODES: ......................................................................10
5.2 “M” POSITION..........................................................................................................................................14
5.2.1 INSULATION RESISTANCE: ................................................................................................................ 14
5.2.2 “MAN”, “AUTO”, “TIMER” MODES ...................................................................................................14
5.3 HOW TO SAVE, RECALL AND CLEAR TEST DATA ............................................................................ 21
5.3.1 SAVE........................................................................................................................................................ 21
5.3.2 RECALL.................................................................................................................................................... 22
5.3.3 CLEAR ...................................................................................................................................................... 23
5.4 RESET PROCEDURE .................................................................................................................................. 24
5.5 DEFAULT PARAMETERS..........................................................................................................................24
5.5.1 DEFAULT PARAMETERS LOW
........................................................................................................... 24
5.5.2 DEFAULT PARAMETERS M
................................................................................................................ 24
5.5.3 MEMORY DEFAULT PARAMETERS...................................................................................................... 24
6. PRACTICAL EXAMPLES OF ELECTRICAL TESTS................................................................................... 25
6.1 LOW CONTINUITY MEASUREMENT .....................................................................................................25
6.2 INSTALLATION RESISTANCE................................................................................................................. 26
6.3 CHECKING THE CIRCUIT SEPARATION ...............................................................................................30
6.4 MEASUREMENT OF FLOOR INSULATION RESISTANCE IN MEDICAL ROOMS CEI 64-4............32
7. CONNECTING INSTRUMENT TO PC ............................................................................................................ 34
8. PRINTING OF DATA ON SERIAL PRINTER (OPTIONAL) ....................................................................... 35
9. MAINTENANCE.................................................................................................................................................. 36
9.1 GENERAL ....................................................................................................................................................36
9.2 BATTERY REPLACEMENT....................................................................................................................... 36
9.3 INSTRUMENT CLEANING ........................................................................................................................ 36
10. TECHNICAL SPECIFICATIONS................................................................................................................. 37
11. WARRANTY AND SERVICE CONDITIONS ............................................................................................. 40
1
1. OVERVIEW
Thank you for purchasing the MEGATEST 1000, Model AMB-6D, from Amprobe. We
have been in the marketplace for over 50 years and are a leader in the field of electrical
measurement.
We intend to satisfy our customers’ requirements by continuing to provide increasingly
reliable and innovative products.
This instrument was designed to provide the user with the utmost safety features thanks to
a new concept assuring double insulation and over voltage category III classification.
1.1 INITIAL INSPECTION
This instrument has been checked mechanically and electrically prior to shipment and
every care has been taken to ensure that the instrument reaches you in the proper
working order.
It is recommended, however, that you carry out a quick check of the instrument to detect
any possible damage that may have occurred during transport. If any damage is observed
please contact your dealer immediately.
Check also that the packaging contains all the parts listed under paragraph 10.1. If there
are any discrepancies please contact the dealer.
In case you have to send the instrument back please follow the instructions reported in
paragraph 11.
1.2 POWER SUPPLY
The AMB-6D is powered by six each, 1.5 Volt, “AA” alkaline batteries (not included).
For battery life information see paragraph 10.
When batteries are low the “battery symbol” is displayed.
To replace batteries follow the instructions in paragraph 9.2.
1.3 CALIBRATION
This instrument fulfils the technical specifications listed in this manual. The performance to
these specifications is guaranteed for one year. Annual re-calibration is recommended.
1.4 STORAGE
In order to ensure the accuracy of the measurements, after a period of storage in extreme
environmental conditions, wait for the time necessary so that the instrument is back to
normal measuring conditions (see environmental specifications listed in Section 10).
2
2. SAFETY PRECAUTIONS AND PROCEDURES
2.1 PRIOR TO USE
Please read and understand the following instructions BEFORE
using the AMB-6D. This
instrument can generate dangerously high voltages.
o WARNING: For your own safety, as well as the instrument and equipment
you are testing, it is recommended that you follow the
procedures described in this instruction manual and carefully
read all the notes preceded by the symbol
.
Strictly follow these instructions before and during measurements:
Do not take measurements in environments with explosive gas, fuels or dust.
Do not take measurements in wet environments.
Do not touch exposed metal parts; i.e. alligator clips, ends of test leads, circuits, etc.,
while taking measurements.
Prevent any accidental contact of others with the measuring voltage.
Make sure the test voltage does not damage any component unable to withstand it.
Do not take any measurement in case of unusual conditions with the instrument such
as deformation, breakage, leakage of substances, absence of display reading etc.
The AMB-6D can be used for tests on electrical installations with over voltage category
III up to 250V (to Earth).
You are recommended to comply with the standard safety regulations aimed at:
Protecting you against dangerous currents.
Protecting the instrument against improper use.
Use only the test leads supplied with the instrument. They must be in good condition
and if they require replacement, they must be identical to those supplied with the
instrument (See Replacement Parts, paragraph 10.2)
Do not take measurements on circuits exceeding the specified voltage limits.
Do not take any measurement under environmental conditions beyond the limits
specified in Section 10.
Check that batteries have been installed correctly.
Before connecting test leads to the circuit under test, check to be sure that the rotary
switch is in the correct position.
Check that LCD and rotary switch indicate the same function.
3
The following symbols are used in this manual:
Caution: refer to the instructions reported in this manual; improper use may
damage the apparatus or its components.
Rotary switch of the instrument.
2.3 DURING USE
Carefully read the following recommendations and instructions:
o WARNING: Non compliance with the Warnings and/or Instructions may
damage the instrument and/or its components or injure the
operator.
Before selecting any function disconnect the test leads from the circuit under test.
When the instrument is connected to the tested circuit never touch any test lead which
is not
being used.
Avoid taking resistance measurements in the presence of external voltages; even
though the instrument is protected, high voltage may cause malfunctions.
o WARNING: If the symbol is displayed during use interrupt testing and
replace batteries following the procedure described under
paragraph 9.2.
Note: The instrument is capable of keeping the data stored even
though batteries are not installed.
2.4 AFTER USE
After the measurements are completed turn the rotary switch to the “OFF” position.
Remove batteries if the instrument is to remain unused for long periods of time.
4
3. INSTRUMENT DESCRIPTION
OFF
ESC
DISPLAY
SAVE
RECALL
GO
CLEAR
2
3
1
4
Rotary
switch:
Selects the
instrument
function
Front panel of the Instrument
3.1 Rotary Switch Positions
LOW: Continuity test of earth, protective and equalising potential conductors with test
current higher than 200 mA and open circuit voltage ranging from 4V to 24V.
M: Measurement of insulation resistance with DC test voltage 50V, 100V, 250V,
500V or 1000V.
RS232 To transfer stored data or print via a PC.
5
3.2 Definition of Keys
#1 Multifunction key to select measuring mode.
FUNC
#2 Key for selection the rated voltage during test of insulation
resistance.
U
n
#3 Key used to increase the test duration interval or to scroll the
results of the stored tests.
#4 Key used to decrease the test duration interval or to scroll the
results of the stored tests.
GO
GO
Key to start or stop tests.
ESC
Key to quit the function or selected mode.
SAVE
Key to save tests.
RCL
Key to recall the stored tests.
DISP
Key to displays test results at selected memory locations
CLR
Key to cancel the stored tests.
6
4. CALIBRATION PROCEDURE
1. Select mode CAL by means of the FUNC key.
2. Connect the black and blue cables to the instrument input terminals P and N
respectively:
Connection of instrument terminals during calibration procedure.
3. Connect the alligator clips to the test leads.
4. Short-circuit the test leads by joining the alligator clips together, making sure there is good
contact between them. (See figure above).
6. Press the GO key. The instrument carries out the calibration.
GO
CAL LOW
0.00
203 mA
A
t the end of the test the
result is stored and used as
an OFFSET (that is to say
that it is subtracted from
any continuity test
carried out) for all the
subsequent measurements
until a new calibration is
carried out.
This screen is displayed for only 2 seconds then
the instrument emits a double sound signal
(indicating that the calibration is completed) and
displays the default screen relative to the LOW test
under AUTO mode.
Message CAL:
means that the
instrument was
calibrated; this
symbol remains
on the display
for any furthe
r
measurement
even though the
unit is switched
off and on again.
Current supplied
by the instrumen
t
during the
calibration
p
rocedure.
Note
: The instrument compensates for resistance of the cables when the
resistance is lower than 5.
o ATTENTION: The display of “Measuring” means that the instrument is
measuring and voltage is present. Never touch or disconnect
test leads during this phase.
7
4.1 CANCELLATION OF CALIBRATION PARAMETERS
LOW
o> 5
cal
Measuring
To cancel calibration parameters
(and the symbol CAL) it is
necessary to recalibrate the
instrument with a resistance
higher than 5 (for example with
disconnected test leads). When a
cancellation is made the screen
on the right is displayed first,
followed by the screen below:
Message >5
:
means that the
instrument detected
a resistance higher
than 5 therefore it
will proceed with
Reset procedure.
LOW
es
cal
The screen on the right is
displayed for 2 seconds, after
which the instrument emits a long
sound signal and then displays
the default screen relative to the
LOW test under AUTO mode.
Message rES:
means that the
instrument
cancelled the
calibration
parameter
(RESET) of the
calibration
parameters
8
5. SWITCH POSITION FUNCTIONS:
5.1 “LOW” POSITION
5.1.1 CONTINUITY TEST:
Continuity test of earth, protective and equalizing potential conductors with a test current
higher than 200 mA and open circuit voltage ranging from 4v TO 24v
o WARNING: Before carrying out the continuity test make sure that there is no
voltage at the ends of the conductor under test.
Turn the switch on LOW position.
The key FUNC permits to select one of the following measuring modes
(which can be shown cyclically when pressing this key):
FUNC
Mode “AUTO” (the instrument carries out two measurements with
reversed polarity and displays their average value). This mode is
recommended for the continuity test.
Mode “R +” (measurement with positive polarity, black cable connected
to positive polarity and blue cable connected to negative polarity). This
mode can be used to evaluate the galvanic effect occurring at the ends
of the installation cable terminals (they are usually made of galvanised
iron) during the continuity test.
Mode “ R -“ (measurement with negative polarity, black cable connected
to negative polarity and blue cable connected to positive polarity). This
mode can be used to evaluate the galvanic effect occurring at the ends
of the installation cable terminals (they are usually made of galvanised
iron) during the continuity test reversing polarity with respect to the
previous mode (R+).
Mode “R + TIMER (measurement with positive polarity and possibility of
setting the duration time of the test). In this case the operator can set a
measuring time long enough to permit him to move the protective
conductors while the instrument is carrying out the test so detecting any
bad connection.
Mode “R - TIMER” (measurement with negative polarity and possibility of
setting the duration time of the test). In this case the operator can set a
measuring time long enough to permit him to move the protective
conductors while the instrument is carrying out the test so detecting any
bad connection.
Mode “CAL” (compensation of the resistance of the cables used for the
measurement).
Note:
If the resistance is lower than 16 (including the resistance of the calibration
results) the continuity test is made by the instrument with a current higher than
200mA. If the resistance is higher than 16 the continuity test is made by the
instrument using a current of 40mA.
9
5.1.2 "AUTO", "R+", "R-", "R+TIMER", "R-TIMER" MODES:
1. Select the desired mode by means of the FUNC key.
2. Connect the black and blue cables to the instrument input terminals P and N
respectively.
Connection of the instrument terminals during LOW test.
3. Connect two alligator clips to the test leads.
4. Short-circuit the measuring cable ends making sure that the conductive parts of the clips
make a good contact to each other. (See section 3.1.1) Press the GO key. If the
instrument displays a resistance value other than 0.00 repeat the instrument
calibration (see paragraph 4).
6. Connect the instrument terminals to the ends of the conductor on which the continuity test is
to be carried out (see previous picture).
7. If the mode "R+TIMER" or "R-TIMER" was selected use the following keys to select
the duration time of the test:
press this key to increase the duration time of the test (Tmax=15 seconds).
press this key to decrease the duration time of the test (Tmin=3 seconds).
8. Press the GO key. The instrument effects the measurement.
GO
In R+/R- Timer mode
press GO key again if the test is to be stopped.
o WARNING: The display of “Measuring” means that the instrument is
measuring and voltage is present. Never touch or disconnect
test leads during this phase.
10
5.1.2.1 "AUTO" MODE
CAL LOW
1.07
219 mA
AUTO
At the end of the test, if the average
resistance value Ravg results to be
lower than 5
the instrument emits a
double sound signal indicating the
positive outcome of the test and
displays one screen similar to the
screen alongside.
Average tes
t
current value
Iavg.
Average
resistance
value Ravg.
SAVE
The test can be stored pressing the SAVE key twice (according to
paragraph 0).
5.1.2.2 "R+" or “R-" MODE
CAL LOW
1.07
219 mA
R+
R-
At the end of the test if a resistance
value R+ or
R- lower than 5 was detected, the
instrument emits a double sound
signal indicating the positive
outcome of the test and displays
one screen similar to the screen
alongside.
Resistance
value R+ o
r
R-.
Value of tes
current I+ or I-.
Either the symbol R+ or
the symbol R
-.
SAVE
The test can be stored pressing the SAVE key twice (according to
paragraph 0).
5.1.2.3 "R+TIMER" or “R-TIMER" MODE
CAL LOW
1.08
219 mA 5 s
R+
R-
T
IMER
At the end of the test if a resistance
value R+Timer or R–Timer lower
than 5 was detected, the instrument
(after the set time has elapsed) emits
a double sound signal indicating
the positive outcome of the test
displays one screen similar to the
screen alongside.
Duration time o
f
the test.
Value of the
test current I+
or I-.
The symbols R+ or R- are displayed.
SAVE
The test can be stored by pressing the SAVE key twice (see paragraph 0).
11
5.1.2.4 ANOMALOUS CASES:
Anomalous cases which can occur during the following "AUTO", "R+", "R-", "R+TIMER",
"R-TIMER"
CAL LOW
o 5.75
216 mA 5s
AUTO
In case a value of Ravg or R+ or R-
higher than or equal to 5 but
lower than 99.9 (9.99 in
R+TIMER and R-TIMER) was
detected, at the end of the test the
instrument emits a long sound
signal displays one screen similar to
the screen alongside.
ATTENTION:
average value
of Ravg highe
r
than 5.
The tests can be stored pressing the SAVE key twice (according to
paragraph 0).
CAL LOW
o> 99.9
- - - mA
AUTO
In case one of the following modes
AUTO, R+, R- and a Ravg or R+ or
R- higher than 99.9 was selected,
at the end of the test the instrument
emits a long sound signal and
displays the screen alongside.
The tests can be stored pressing the SAVE key twice (according to
paragraph 0).
99.9
is the
maximum
value which
can be
measured in
the LOW
AUTO o
r
R+ or R-
mode.
SAVE
Selected mode (in the picture the mode AUTO
is indicated as exam
p
le
)
.
ATTENTION: value of R
avg
or R+ or R- is too
hi
gh.
Only in case
the mode
R+TIMER o
r
R-TIMER was
selected.
Selected mode (in the picture the
mode AUTO is indicated as
exam
p
le
)
.
SAVE
CAL LOW
o A
VOL AG
If the terminal voltage is higher than
10V, the instrument does not carry
out the test and displays the screen
alongside for 5 seconds after which,
the instrument displays the screen
relative to the precedent selected test
mode LOW under AUTO mode.
ATTENTION:
the test was
not made
Due to voltage
at the terminal
ends.
THIS RESULT CANNOT BE SAVED
SAVE
12
CAL LOW
o> 9.99
- - - mA 4 s
R+
TIMER
In case the mode R+TIMER or R-
TIMER was selected and a R+ or R-
higher than 9.99 was detected, the
instrument emits an intermittent
sound signal during the test, a
long sound signal at the end of the
test and displays the screen
alongside.
The tests can be stored pressing the SAVE key twice (see
paragraph 0).
9.99
is the
maximum
value which
can be
measured in
LOW,
R+TIMER
or R-TIME
mode.
R
ATTENTION: value of R+ or R- is too high.
SAVE
CAL LOW
o 0.00
219 mA
A
UTO
In case that:
R
MEASURED
-R
CALIBRATION
< 0 the
instrument displays the screen
alongside.
blinking CAL.
ATTENTION: R
MEASURED
-R
CALIBRATION
< 0 .
Selected mode: (in this case
AUTO).
SAVE
The tests can be stored pressing the SAVE key twice (according to
paragraph 0).
13
5.2 “M” POSITION
5.2.1 INSULATION RESISTANCE:
INSULATION RESISTANCE MEASUREMENT WITH TEST VOLTAGE OF 50V, 100V,
250V, 500V OR 1000V
o ATTENTION: Before making the insulation test make sure that the circuit
under test is not energised and all the relative loads are
disconnected.
Turn the switch on M position.
The key FUNC permits to select one of the following measuring modes
(which can be shown cyclically when pressing the key):
FUNC
Mode “MAN” (maximum test time of 10 seconds or set by the pressing
duration on the GO key). Recommended test.
Mode “AUTO” (the test ends when the measured value gets stable). This
test can be effected in case the installation has some capacities which
are to be charged in order to evaluate the real insulation resistance.
Mode “TIMER” (test duration depending on the selected interval (from 10
to 999 seconds). This test can be effected in case a minimum measuring
time is required.
5.2.2 “MAN”, “AUTO”, “TIMER” MODES
Procedure to measure the insulation resistance valid for modes "MAN", "AUTO", "TIMER"
1. Select the desired mode by means of the FUNC key.
2. Connect the black and blue cables to the instrument input terminals P and N
respectively,
Example for the use of the instrument to check
insulation between phase and earth in an electrical
installation using untied cables.
Connection of the instrument terminals for M test.
14
3. Connect the test leads to the object which is to be tested after deactivating the
circuit to be tested and all the relative loads (see previous picture).
4. By means of U
n
select the test voltage suitable for the type of test to be
carried out. The values to be selected are:
U
n
50V (test on telecommunications systems)
100V
250V
500V
1000V
5. If the mode "TIMER" was selected use the following keys to set the duration time of
the test:
press this key to increase the duration time of the test (Tmax=999 seconds).
press this key to decrease the duration time of the test (Tmin=10 seconds).
o ATTENTION: If “Measuring” is displayed the instrument is taking the
measurement. During this phase do not disconnect the test
leads as the circuit under test may remain charged at a
dangerous voltage due to the parasite capacities of the
installation. Independently of the working mode selected the
instrument throws a resistance in the output terminals at the
end of each test to discharge the parasite capacities of the
circuit.
15
5.2.2.1 "MAN" MODE
GO
Press the GO key.
The instrument effects the test lasting:
Maximum 10 seconds in case the key is pressed and released
within 5 seconds.
Until the key is released for all the other cases.
Note
: Press the GO key again if the test is to be stopped
R
ISO
1.00 M
500 V 20 s
MAN
At the end of the test, in case the
resistance value M detected
results to be lower than R
MAX
(depending on the selected voltage
see following Table 4) and the test is
effected at the selected rated
voltage value, the instrument emits a
double sound signal indicating the
positive outcome of the test
displays one screen similar to the
screen alongside.
Insulation
resistance
value R
ISO.
Test duration.
In this case the GO
key has been
pressed for 20
seconds.
Manual mode.
Rated voltage value selected for the test.
The values of measured resistance of isolation always must be confronted with the
normative limits (see Errore. L'origine riferimento non è stata trovata.) for being able to
assert if the system is to norm.
SAVE
The test can be stored pressing the SAVE key twice (according to
paragraph 0).
16
5.2.2.2 "AUTO" MODE
GO
Press the GO key. The instrument effects the measurement ending
when the measured value gets stable.
Note
: Press the GO key again if the test is to be stopped
R
ISO
1.18 M
500 V 18 s
AUTO
At the end of the test, in case the
resistance value M detected
results to be lower than R
MAX
(depending on the selected voltage
see following Table 3), the test is
effected at the selected rated
voltage value and a stable value of
the resistance is detected, the
instrument emits a double sound
signal indicating the positive
outcome of the test displays one
screen similar to the screen
alongside.
Insulation
resistance
value R
ISO.
Automatic mode.
Test duration.
In this case the
measurement
got stable afte
r
18 seconds.
Rated voltage value selected for the test.
SAVE
The test can be stored pressing the SAVE key twice (according to
paragraph 0).
17
5.2.2.3 "TIMER" MODE
GO
Press the GO key. The instrument effects the measurement ending
when the set time has elapsed.
999 seconds Maximum value of the test duration.
10 seconds Minimum value of the test duration.
Note:
Pressing the GO key again the test gets immediately
interrupted.
R
ISO
2.07 M
500 V 20 s
TIMER
At the end of the test, in case the
resistance value M detected
results to be lower than R
MAX
(depending on the selected voltage
see following Table 1) and the test is
effected at the selected rated
voltage value, the instrument emits a
double sound signal indicating the
positive outcome of the test
displays one screen similar to the
screen alongside.
Insulation
resistance
value R
ISO.
Duration of the set
test.
Rated voltage value selected for the Timer test.
Timer mode.
The values of measured resistance of isolation always must be confronted with the
normative limits for being able to assert if the system is to norm.
SAVE
The test can be stored pressing the SAVE key twice (according to
paragraph 0).
Note
The maximum resistance value R
MAX
which can be measured in mode M
depends on the rated voltage selected for the test. In particular:
Rated voltage selected
for the test
R
MAX
= Maximum resistance
value
50VDC
99.9M
100VDC
199.9M
250VDC
499M
500VDC
999M
1000VDC
1999M
Table1: Table of maximum resistance values which can be measured under M
mode depending on the rated voltage selected.
18
5.2.2.4 ANOMALOUS CASES:
Anomalous cases which may occur during the insulation tests "MAN", "AUTO", "TIMER"
The symbol ">" means that the resistance value R
ISO
is higher than R
MAX
.
R
ISO
> 999 M
500 V 20 s
MAN
In case a value of M higher than
R
MAX
was detected (depending on the
selected voltage see following Note
Table, the instrument emits a double
sound signal at the end of the test
indicating the positive outcome of
the test and displays one screen
similar to the screen alongside.
Maximum
resistance
value which
can be
measured
(999 is
displayed i
f
a rated
voltage o
f
500V was
selected
see Table).
Test duration.
Selected mode (MAN is indicated in the
picture).
SAVE
The test can be stored pressing the SAVE key twice (according to
paragraph 0).
R
ISO
o0.01 M
500 V 20 s
MAN
In case a test is taken at a voltage
lower than the set rated voltage, at
the end of the test the instrument
emits a long sound signal and
displays one screen similar to the
screen alongside.
ATTENTION: the test of resistance M
was taken at a
voltage value lower than the set rated voltage. Low
insulation case. This case occurs under low insulation
conditions or in the presence of capacity on the
installation.
Selected mode (MAN is
indicated in the picture).
SAVE
The tests can be stored pressing the SAVE key twice (according to
paragraph 0).
19
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Amprobe MEGATEST-1000 Megohmmeter User manual

Category
Measuring, testing & control
Type
User manual

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