Hitachi C10RC User manual

Type
User manual

This manual is also suitable for

– 1 –
English
Model Jobsite Table Saw
C 10RC
INSTRUCTION MANUAL AND SAFETY INSTRUCTIONS
Improper and unsafe use of this power tool can result in death or serious bodily injury!
This manual contains important information about product safety. Please read and understand this manual
before operating the power tool. Please keep this manual available for others before they use the power
tool.
WARNING
Hitachi Koki
N136
– 2 –
English
CONTENTS
SECTION PAGE
Product Specifi cations ................................................................................................................ 3
General Safety Rules .................................................................................................................. 4
Table Saw Safety ........................................................................................................................ 5
Electrical Requirements and Safety ........................................................................................... 6
Accessories and Attachments ....................................................................................................7
Tools Needed for Assembly ....................................................................................................... 7
Carton Contents ......................................................................................................................... 7
Know Your Table Saw ................................................................................................................ 9
Assembly and Adjustments ........................................................................................................ 10
Operation .................................................................................................................................... 17
Maintenance ............................................................................................................................... 21
Troubleshooting Guide ............................................................................................................... 22
Parts List ..................................................................................................................................... 24
English
– 3 –
English
PRODUCT SPECIFICATIONS
MOTOR Rip Capacity with Extension............... 610 mm Right
Type ................................................... Universal Blade Size................................................ 250 mm
Amps .................................................. 6.5 A Rip Scale ................................................. YES
Voltage ............................................... 230-240 V/50 Hz Rip Fence ................................................ YES
Watts .................................................. 1430 W (S1) Mitre Gauge ............................................ YES
No load speed .................................... 5000/min Maximum Cut Depth @ 90
0
.................... 73 mm
SAW Maximum Cut Depth @ 45
0
.................... 55 mm
Table Size with Extension................... 629 mm x 718 mm Net Weight .............................................. 30.14 kg
Table Extension ................................. Right, Rear
Wear safety goggles
Wear ear protection
Wear a breathing mask
Riving knife thickness is 2.5 mm.
The maximum radial distance between the riving knife and the toothed rim of the saw
blade is 5 mm.
The tip of the riving knife shall not be lower than 5 mm from the tooth peak.
Noise can be a health hazard. When the noise level exceeds 85dB(A), be sure to wear ear protection.
To avoid electrical hazards, fi re hazards or damage to the table saw, use proper circuit protection. This
table saw is wired at the factory for 230-240 Volt operation. It must be connected to a 230-240 Volt / 6.5
Ampere time delay fuse or circuit breaker. To avoid shock or fi re, replace power cord immediately if it is
worn, cut or damaged in any way. Before using your table saw, it is critical that you read and understand
these safety rules. Failure to follow these rules could result in serious injury to you or damage to the table
saw.
Through poor conditions of the electrical MAINS, shortly voltage drops can appear when starting the
EQUIPMENT. This can infl uence other equipment (e.g. blinking of a lamp). If the MAINS-IMPEDANCE Zmax <
0.3 OHM, such disturbances are not expected. (In case of need, you may contact your local supply authority
for further information).
WARNING
V.................................................. Volts A......................................... amperes
Hz................................................ hertz W........................................ watts
min............................................... minutes ~......................................... alternating current
h................................................... hours ........................................ class II Construction
I.................................................... ON O........................................ OFF
/min.............................................. revolutions per minute
SYMBOLS
– 4 –
English
GENERAL SAFETY RULES
WARNING
When using electric tools basic safety precautions should always be followed to reduce the risk of fi re, electric
shock and personal injury.
Read all these instructions before attempting to
operate your product. Save these instructions for future
reference.
1. KEEP WORK AREA CLEAR. Cluttered areas and
benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Do not
expose tools to rain. Do not use tools in damp or wet
locations. Keep work area well lit. Do not use tools in
the presence of fl ammable liquids or gases.
3. GUARD AGAINST ELECTRIC SHOCK. Avoid body
contact with earthed or grounded surfaces.
4. KEEP OTHER PEOPLE AWAY. Do not let others,
especially children, not involved in the work touch the
tool or the extension lead and keep them away from
the work area.
5. STORE IDLE TOOLS. When not in use, tools should
be stored in a dry locked-up place, out of reach of
children.
6. DO NOT FORCE THE TOOL. It will do the job better
and safer at the rate for which it was intended.
7. USE THE RIGHT TOOL. Do not force small tools
to do the job of a heavy duty tool. Do not use tools
for purposes not intended; for example do not use
circular saws to cut tree limbs or logs.
8. DRESS PROPERLY. Do not wear loose clothing
or jewellery, they can be caught in moving parts.
Non-skid footwear is recommended when working
outdoors. Wear protective hair covering to contain
long hair.
9. USE PROTECTIVE EQUIPMENT. Use safety
glasses. Use face or dust mask if cutting operations
create dust.
10. CONNECT DUST EXTRACTION EQUIPMENT.
If devices are provided for the connection of dust
extraction and collecting equipment, ensure these are
connected and properly used.
11. DO NOT ABUSE THE CABLE. Never pull the cable
to disconnect it from the socket. Keep the cord away
from heat, oil and sharp edge.
12. SECURE WORK. Where possible use clamps or a
vise to hold the work. It’s safer than using your hand.
13. DON’T OVERREACH. Keep proper footing and
balance at all time.
14. MAINTAIN TOOLS WITH CARE. Keep cutting tools
sharp and clean for better and safer performance.
Follow instructions for lubricating and changing
accessories. Inspect tool cords periodically and
if damaged have them repaired by an authorized
service facility. Inspect extension cords periodically
and replace if damaged. Keep handles dry, clean and
free from oil and grease.
15. DISCONNECT TOOLS. When not in use, before
servicing and when changing accessories such as
blades, bits, cutters, disconnect tools from the power
supply.
16. REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool before
turning it on.
17. AVOID UNINTENTIONAL STARTING. Ensure switch
is in “off” position when plugging in.
18. USE OUTDOOR EXTENSION LEADS. When the
tool is used outdoors, use only extension leads
intended for outdoor use and so marked.
19. STAY ALERT. Watch what you are doing, use
common sense and do not operate the tool when you
are tired.
20. CHECK DAMAGED PARTS. Before further use of
the tool, it should be carefully checked to determine
that it will operate properly and perform its intended
function. Check the alignment of moving parts,
binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation.
A guard or other part that is damaged should be
properly repaired or replaced by an authorized service
centre unless otherwise indicated in this instruction
manual. Do not use the tool if the switch does not turn
it on and off.
21. WARNING. The use of any accessory or attachment
other than one recommended in this instruction
manual may present a risk of personal injury.
22. HAVE YOUR TOOL REPAIRED BY A QUALIFIED
PERSON. This electric tool complies with the relevant
safety rules. Repairs should only be carried out by a
qualifi ed person using original spare parts, otherwise
this may result in considerable danger to the user.
– 5 –
English
TABLE SAW SAFETY
1. Do not use saw blades which are High Speed Steel (HS) or damaged or deformed.
2. Replace the table insert when worn.
3. Use only saw blades recommended by the manufacturer which confi rms to EN847-1, with warning that the riving knife
shall not be thicker than the width of the groove cut by the saw blade and not thinner than the body of the saw blade.
4. Select saw blades in relation to the material to be cut.
5. Use push-sticks to feed the workpiece past the saw blade. The push-stick or push block should always be stored with
the machine when not in use.
6. Connect your table saw to a dust collecting device when sawing (Dust chute diameter 58 mm).
7. Use and correct adjustment of the riving knife.
8. Use and correct adjustment of the upper saw blade guard.
9. Wear ear protection.
10. Always take care when slotting, saw shall not be used for slotting.
11. Not for cutting metal, timber or round log.
– 6 –
English
ELECTRICAL REQUIREMENTS AND SAFETY
CONNECTING TO THE POWER SUPPLY
Check that the power supply and plug used is in accordance with your table saw. Have a look at the rating plate of the
motor or the rating on the table saw. Any changes should always be carried out by a qualifi ed electrician.
Avoid contact with the terminals on the plug when installing (removing) the plug to (from) the power supply
outlet. Contact will cause a severe electrical shock.
USING AN EXTENSION LEAD
The use of any extension lead will cause some loss of power. To keep this to a minimum and to prevent overheating
and motor burn-out, ask advice from a qualifi ed electrician to determine the minimum wire size of the extension lead.
WARNING
– 7 –
English
Supplied
Blade Wrench
Blade Wrench
ACCESSORIES AND ATTACHMENTS
RECOMMENDED ACCESSORIES
Visit your Hardware Department or see the Power and Hand Tools Catalog to purchase recommended
accessories for this power tool.
TOOLS NEEDED FOR ASSEMBLY
CARTON CONTENTS
Not Supplied
Medium Screwdriver
#2 Phillips Screwdriver
Straight Edge
Adjustable Wrench
Combination Square
4 mm Hex Wrench
If any part is missing or damaged, do not attempt
to assemble the table saw, plug in the power cord,
or turn the switch ON until the missing or damaged
part is obtained and is installed correctly.
NOTE: To make assembly easier, keep contents of box
together. Apply a coat of automobile wax to the table.
Wipe all parts thoroughly with a clean dry cloth. This will
reduce friction when pushing the workpiece.
N Mitre gauge 1
O Push stick 1
P Rear support leg 1
Q Rear support leg hardware bag 1
R Roller wheel hardware bag 1
S Stand hardware bag 1
T Stand assembly 1
U Base cover 1
V Screw 4
W Right side table extension 1
X Auxiliary fence and hardware bag 1
Y Push block 1
UNPACKING AND CHECKING CONTENTS
Separate all parts from packing materials. Check each
part with the illustration on the next page and the “Table
of Loose Parts” to make certain all items are accounted
for, before discarding any packing material.
Table of loose parts
ITEM DESCRIPTION QUANTITY
A Table saw assembly 1
B Rear table extension 1
C
Table extension hardware bag
1
D Rear table extension tube 2
E Extension fence 1
F Extension fence locking handle 2
G Riving knife assembly 1
H Riving knife hardware bag 1
I Rip fence 1
J Rip fence hardware bag 1
K Wrench bag 1
L Dust adapter 1
M Push stick storage 1
WARNING
WARNING
– 8 –
English
UNPACKING YOUR TABLE SAW
A
D
M
J
S
K
L
E
C
N
O
G
F
I
B
Q
P
R
H
T
U
V
W
X
Y
– 9 –
English
KNOW YOUR TABLE SAW
Blade storage
Roller wheel
Dust port
Support leg
Rear table extension
Power cord storage
Rip fence
Upper blade guard
Table insert
Table
Right side table extension
Extension fence
Saw blade tilt lock handle
Handwheel
ON/OFF switch
Mounting holes
Mitre gauge
Stand assembly
Push-stick storage
– 10 –
English
ESTIMATED ASSEMBLY TIME 25~40 MINUTES
STAND ASSEMBLY (FIG. A)
1. Release the stand hook (1) by sliding it to the left.
2. Unfold the wider leg set (2) on the left side of the
stand. Pull the stand locking lever (3) downward and
push down to lock in place.
3. Lift the stand up and unfold the narrower leg set (4)
on the right of the saw.
4. Pull the right side stand locking lever downward and
push to lock in place.
NOTE: Make sure the stand is locked securely.
5. Attach one roller wheel (6) to roller wheel mounting
bracket using a square neck bolt (7) and nut (8) as
shown. Repeat for other wheel.
6. Attach two L-Type clamps (9) to the front legs with
two screws (10) and nuts (11).
INSTALLING REAR SUPPORT LEG (FIG. A)
1. Install connector (A) onto bottom of stand with two
Phillips screws (long) and lock nuts.
2. Install two storage hooks (B) onto the back of the
stand using two Phillips screws (short) and lock nuts
per hook.
3. Thread rear support leg (C) into connector (A).
4. To level rear support leg to the fl oor, adjust the
leveling foot until it touches the oor and provides
stability to the stand and secure in position by
locking the nut against the bottom of the rear
support leg.
5. When transporting the unit, unscrew the rear support
leg and position in the hooks for storage.
Fig. A
ASSEMBLE BASE COVER TO TABLE SAW (FIG. B)
NOTE:
Your saw is supplied with the base cover
unassembled.
1. Assemble the base cover (1) to the saw base (2) by
using the 4 screws (3) in the loose parts bag supplied.
2. Tighten the 4 screws (3) before mounting the saw on
the stand.
Fig. B
ASSEMBLING THE TABLE SAW TO STAND (FIG. C)
1. Place stand on level surface and adjust the leveling
foot (1) on the right rear leg of stand to stabilize.
2. Place table saw on the top of stand aligning the
mounting holes in base with mounting holes in stand.
3. Place four fl at washers onto four hex. head bolts (2).
Place them through the base mounting holes and
thread into the stand mounting holes and tighten all
four bolts securely.
Fig. C
ASSEMBLY AND ADJUSTMENTS
2
3
1
3
3
3
1
6
8
7
B
4
5
C
3
2
9
10
11
A
1
2
2
– 11 –
English
FOLDING THE TABLE SAW/STAND (FIG. D)
1. Rotate the stand locking hook to the left. Lift up on the
two right side stand locking levers to unlock and lift the
right of table saw up slightly off the fl oor, fold up the
narrower leg set on the right side up to the base of the
saw until it snaps into position with the spring clip.
2. Rest the right side of the saw back onto the fl oor,
release the two left side stand locking levers and tilt
the saw on it right side, then fold the left side leg set
up to the base.
3. Secure the stand legs into position by rotating the
stand locking hook to the right.
Fig. D
SETTING UP THE TABLE SAW/STAND (FIG. D)
1. Release the stand hook by sliding it to the left.
2. Unfold the wider leg set (left side) and lock the stand
locking lever in place by sliding the lever down the
slots of the mounting bracket and push downward to
lock in place.
3. Rest the left side of the saw onto the fl oor and lift up
on the right side of the stand and unfold the narrower
leg set.
4. Secure the right side legs into position by locking the
stand locking lever in place.
NOTE: Make sure the saw is locked in position as
instructed before operation
For your own safety, never connect the plug to
power source outlet until all assembly steps are
completed and you have read and understood the
safety and operational instructions.
INSTALLING THE PUSH STICK AND PUSH BLOCK
STORAGE (FIG. E)
Attach the push stick and push block storage (1) into the
left side of the body shell.
Fig. E
STORAGE (FIG. E, F)
RIP FENCE AND MITER GAUGE (FIG. E)
Storage brackets for the rip fence (2) and miter gauge
(3) are located on the left side of the saw housing.
BLADE (FIG. F)
1. Loosen and remove the knob (1) on the right side of
the saw housing.
2. Place extra blades onto the arbor. Replace the knob
and tighten.
Fig. F
INSTALL THE AUXILIARY FENCE INTO THE RIP
FENCE (FIG. G, H)
NOTE:
A auxiliary fence should be used when ripping material
such as thin paneling to prevent the material from
catching between the bottom of the fence and the table.
When performimg some special cutting operations, you
can add a auxiliary fence (2) to the either side of the rip
fence (3).
1. Slide the rail (1) into the auxiliary fence (2).
Fig. G
2. Align the holes in the rip fence (3) and with the holes
in the rail (1).
3. Insert the lock knob (4) through the aligned holes and
tighten.
Fig. H
WARNING
1
2
3
1
1
2
1
3
4
2
– 12 –
English
INSTALLING THE CLAMP HANDLE (FIG. K)
1. Thread the clamp handle (1) through the washer (2),
pressing plate (3) into the hole (4) of the rip fence
and lock in place by tighten the nut (5) against the
fence head.
Fig. K
INSTALLING THE RIP FENCE (FIG. L)
Slide in the rip fence assembly from the end of the table
with aligning the groove in the front of the table and the
tongue on the fence bracket.
Fig. L
CHANGING BLADES (FIG. M)
To avoid injury from accidental starting, always turn
the switch off (“0”) and remove the power plug from
the power source before changing the blades.
1. Loosen the screws on the table insert by a
screwdriver and remove the table insert.
2. Loosen the screw (5) and remove the plate (6).
3. Raise the saw blade to its maximum height.
4. Use the supplied open end wrench (1) to keep the
arbor from turning and the supplied box-end wrench
(2) to loosen the arbor nut. (Fig. M)
5. Remove the arbor nut (3) and outer fl ange (4).
6. Replace the saw blade. Make sure the teeth of the
blade point down at the front of the table.
7. Assemble the arbor fl ange and arbor nut back to the
saw arbor and tighten the arbor nut.
8. Replace the plate (6) and tighten the screw (5).
9. Replace the table insert and retighten the two screws.
INSTALLING THE DUST PORT ADAPTER (FIG. I)
NOTE: A 58-37 mm dust port adapter is optional for your
convenience.
1. Attach the dust port adapter (2) to the dust port (1).
Fig. I
BLADE GUARD ASSEMBLY (FIG. J)
1. Place the blade guard on the riving knife and secure
it with the bolt (1), fl at washer (2), and nut (3).
2. Place the plunger (7) to the exhaust port of the blade
guard
INSTALLING THE RIVING KNIFE (FIG. J)
The riving knife thickness of 2.5 mm. Make sure the
blade and riving knife are aligned on the same line.
If not, adjust the riving knife by loosening the knob
bolts. It should be less than 5 mm at all positions.
1. Rise the blade to its highest position by turning the
handwheel and tilt the blade to 45° bevel angle.
2. Loosen the screws on the table insert and remove the
table insert.
3. Place the knob bolt (4) on the riving knife bracket (5)
and the riving knife (6).
4. Tighten the knob bolt (4).
5. Replace the table insert and tighten the screw.
6.
Fig. J
WARNING
WARNING
1
3
2
5
4
5
6
1
2
3
4
6
7
1
2
– 13 –
English
Fig. M
INSTALLING TABLE SIDE EXTENSION (FIG. N)
1. Identify the right hand table extension.
NOTE: The right hand table extension is the one with
the measuring scale (1) visible from the front of the
saw when it is installed to the right hand side of the
saw table.
2. Open both front and rear cam locking levers (2) on
the right hand side of the saw base by pulling them
out from the cam locking assemblies (4).
3. Insert the table extension mounting tubes (3) into the
two matching holes in the cam lever assemblies.
NOTE: Make sure the front mounting tube has the
measuring scale visible from the front of the saw.
4. Slide the table extension toward the table until it rests
against the saw table.
5. Lock both cam locking levers by pushing them in
toward the cam locking lever assemblies.
6. Drive a screw (5) into the end of the rear right hand
table extension tube (6) as a stop.
Fig. N
INSTALLING REAR TABLE EXTENSION (FIG. O)
1. Place the rear table extension (1) onto the two rear
table extension tubes (2).
2. Snap two location seats (3) over the two rear table
extension tubes (2).
3. Insert rear table extension tubes (2) into the two holes
in the rear of the saw table (4) and into extenson tube
brackets under the table. Position rear table support
so instruction labels are up.
5
4
3
6
2
1
7
4. Drive screws (5) into the end of the rear table
extension tubes (2) as a stop.
Fig. O
TABLE EXTENSION RIP FENCE POSITIONING
(FIG. P, Q)
NOTE: For ripping workpiece widths between 140 mm
and 250 mm in width, the right side extension rip fence
must be installed in the IN-RIP position. (Fig. P)
For ripping workpiece widths between 250mm and
610mm in width, the extension rip fence must be
installed in the OUT-RIP position. (Fig. Q)
IN-RIP TABLE EXTENSION RIP FENCE
INSTALLATION (FIG. P)
1. Install two table extension fence locking handles (1)
on the right side table extension (2).
NOTE: Do not turn locking handles all the way in.
2. Place the table extension fence (3) on the table
extension through the small locating slots.
3. Adjust rip fence up or down until the bottom edge of
the rip fence just clears the saw table.
4. Tighten the locking handles.
Fig. P
OUT-RIP TABLE EXTENSION RIP FENCE
INSTALLATION (FIG. Q)
1. Loosen two table extension fence locking handles (1).
NOTE: Do not turn locking handles all the way in.
2. Place the table extension fence (3) on the table
extension (2) through the large locating slots.
3. Raise the fence to the desired height and tighten the
locking handles.
2
1
3
4
3
2
4
5
1
2
5
6
1
2
3
– 14 –
English
Fig. Q
STORING THE TOOL (FIG. R)
NOTE: Folding the stand and storage when it is not in
use.
1. Release two table extension fence locking handles (1)
on the right side table extension (2).
2. Place the table extension fence (3) opposite on the
table extension through the large locating slots.
3. Adjust rip fence until the fence fl ush with the saw
table.
4. Tighten the locking handles (1) and cam lock levers
(4).
5. Follow the procedures as “Folding the Table Saw/
Stand”.
6. Place the tool as shown.
Fig. R
ADJUSTING THE RIVING KNIFE (FIG. S)
1. If the blade and riving knife are not correctly aligned:
a. Remove the table insert by removing the screws.
b. Remove the blade guard by removing the bolt,
at washer and nut that lock the guard in place.
c. Loosen the bolt (1) from the riving knife bracket
(2).
2. Insert spacers (3) between the riving knife (4) and
bracket (2).
3. Retighten the guard mounting bolt (1) securely.
4. Replace the blade guard assembly using the bolt
and nut.
5. Check the riving knife and blade alignment again at
both 90° and 45°.
6. Add or remove the spacers until the alignment is
correct.
7. Replace the table insert.
Fig. S
ADJUSTING RIP FENCE (FIG. T)
This adjustment must be correct or kickback could
result and accurate cuts cannot be made.
1. Loosen the clamp handle (1).
2. Position the rip fence at one edge of the mitre gauge
groove.
3. Lock the rip fence to the table using the clamp handle.
The edge of the rip fence should then line up parallel
with the mitre gauge groove.
4. If the edge of the rip fence is not parallel with the
mitre gauge groove, loosen the clamp handle (1),
while holding the fence bracket against the front of
the saw table, move the rear end of the fence until it is
parallel with the mitre gauge groove, then tighten the
bolts (2) and the clamp handle.
ADJUSTING THE POINTER OF RIP FENCE (FIG. T)
NOTE: The pointer will need to be readjusted whenever
a different thickness saw blade is installed.
1. To adjust pointer 0 setting, loosen the clamp handle (1)
and move the rip fence to bring it into tight contact with
the side of the saw blade.
2. Make sure that the pointer (3) points to 0 on the scale
in the front of table.
3. If the pointer does not point to 0 on the scale, tighten
the clamp handle, loosen the pointer screw (4) and
adjust the pointer to the 0 position and retighten the
pointer screw.
Fig. T
WARNING
2
1
4
3
3
4
2
1
4
4
3
1
2
1
2
3
– 15 –
English
ADJUSTING REAR TABLE EXTENSION (FIG. U)
1. Rear table extension (1) should be positioned as close
as possible to the rear of the table (2) when ripping
short workpieces.
2. Rear table extension (1) should be pulled out fully until
the stop screw (3) prevent it from moving outward
when ripping long workpieces that require extra
support as you are completing the cut.
Fig. U
ADJUSTING TABLE SIDE EXTENSION (FIG. V)
1. Open both front and rear cam locking levers (1) on
the table extension to be adjusted by pulling them out
from the cam locking assemblies (2).
2. Slide the table extension (3) in or out to the desired
position.
NOTE: Use the width scale located on the front
table extension tube to verify the approximate rip
width desired.
3. Assembly table extension rip fence to IN-RIP or
OUT- RIP position.
4. Make fi nal width adjustment and lock cam locking
levers.
NOTE: Rip a scrap piece of material to verify rip
width.
Fig. V
ADJUSTING THE BLADE PARALLEL TO THE MITRE
GAUGE GROOVE (FIG. W, X, Y)
This adjustment must be correct or kickback could
result and accurate cuts cannot be made.
NOTE: This tool is accurately adjusted before shipping
from the factory. Check the following accuracy and
readjust them if necessary in order to obtain the best
results in operation.
1. Raise the blade to its highest position and set it to 0°
bevel angle.
2. Select a tooth on the saw blade which is bent to the
right. Mark that tooth with a pencil or permanent
marker.
3. Place the mitre gauge in the right hand groove on the
table top. Set the mitre gauge to 90° and tighten the
gauge handle to lock it in that position.
4. Rotate the blade to bring the marked tooth in the front
and about 13 mm above the table top. Place the bar
of square fl at against the mitre gauge and move the
bar toward the saw blade until it just touches the tip of
the marked saw blade tooth. (Fig. W)
Fig. W
5. Without disturbing the bar clamped to the mitre
gauge (1), move the mitre gauge to the centre of the
saw blade. Rotate the blade so the marked tooth is at
the rear and about 13 mm above the table top.
6. Slide the mitre gauge rearward until the clamped bar
is closest to the tip of the marked tooth. (Fig. X)
Fig. X
WARNING
2
3
1
1
2
1
3
– 16 –
English
ADJUSTING 45° POSITIVE STOP OF BLADE
(FIG. Y, Z)
1. Raise the saw blade to its maximum height.
2. Loosen the saw blade tilt lock handle and move the
saw blade tilting mechanism to the right until it hits
against the stopper. Then tighten the saw blade tilt
lock handle.
3. Use a 45° gauge (2) to check the saw blade is at 45°.
(Fig. Z)
4. If the saw blade is not at 45°, loosen the saw blade
tilt lock handle. Adjust the screws (3-Fig. Y) a few
turns and move the saw blade tilting mechanism until
the blade is at 45° to the table.
5. Tighten the saw blade tilt lock handle after adjustment.
6. Loosen the screw of the tilt pointer and set the pointer
to 45°.
ADJUSTING THE MITRE GAUGE (FIG. AA)
1. To adjust pointer 90° setting, loosen the clamp handle
(1) and place a square (2) against both the saw blade
(3) and mitre gauge (4). The pointer (5) should indicate
90° on the mitre gauge.
2. If the pointer does not point to 90° on the mitre gauge,
tighten the clamp handle, loosen the pointer screw (6)
on the bar, adjust the pointer to the 90° position and
retighten the pointer screw.
Fig. AA
2
4
1
5
6
3
7. If the bar just touches the tooth when the gauge was
in the front position, it should touch the tooth in the
rear position.
8. If the front and rear clearance are not identical,
remove the mitre gauge, loosen four screws (1)
and carefully grasp the saw blade. Make necessary
correction until measurements taken at the front and
rear are identical. Tighten the four screws (1). (Fig. Y)
Fig. Y
ADJUSTING 90° POSITIVE STOP OF BLADE
(FIG. Y, Z)
1. Raise the saw blade to its maximum height.
2. Loosen the saw blade tilt lock handle and move the
saw blade tilting mechanism to the left until it hits
against the stopper. Then tighten the saw blade tilt
lock handle.
3. Use a square (1) to check the saw blade is at 90°.
(Fig. Z)
4. If the saw blade is not at 90°, loosen the saw blade
tilt lock handle. Adjust the screws (2-Fig. Y) a few
turns and move the saw blade tilting mechanism until
the blade is at 90° to the table.
5. Tighten the saw blade tilt lock handle after
adjustment.
6. Loosen the screw of the tilt pointer and set the
pointer to 0°.
Fig. Z
1
2
3
2
1
– 17 –
English
Never connect the plug to the power source outlet
until all installations and adjustments are completed
and you have read and understood the safety and
operational instructions. Remove the safety key
whenever the table saw is not in use. Place it in a
safe place and out of reach of children.
“ON/OFF” SWITCH (FIG. BB)
The keyed switch is intended to prevent unauthorized
use of the table saw.
1. To turn the table saw ON insert the safety key (1)
into the key slot in the centre of the switch.
2. Push the key fi rmly into the slot, then push switch to
the ON position to start the table saw.
3. To turn the table saw OFF push the switch to the
down position.
4. Remove safety key when table saw is not in use to
prevent unauthorized usage.
RAISING AND LOWERING THE SAW BLADE
(FIG. BB)
Never operate while saw blade rotating.
1. To raise the saw blade, rotate the handwheel (2)
anticlockwise.
2. To lower the saw blade, rotate the handwheel (2)
clockwise.
NOTE: The saw blade height is recommended about
3.2 mm above the top of the workpiece.
TILTING THE SAW BLADE (FIG. BB)
Always lock the saw blade tilt lock handle during
operations.
Loosen the saw blade tilt lock handle (3), move the
hand wheel until the saw blade is at the desired angle
and tighten the saw blade tilt lock handle.
USING THE TABLE EXTENSION (FIG. BB)
NOTE: Raise the fence to a position that just clears the
table surface and secure in place using locking handles
for IN-RIP position.
OPERATION
WARNING
WARNING
WARNING
1. Loosen the front and rear cam locking levers (7).
2. Slide the extension table out to the desired position.
3. Loosen the fence locking handles (6), and raise or
lower the fence as needed.
4. Tighten all fence locking handles and cam locking
levers.
MOVING THE RIP FENCE (FIG. BB)
NOTE:
1. The rip fence (5) can be used on either side of the
saw blade.
2. The pointer on the rip fence indicates the distance
between the saw blade and rip fence.
3. To move the rip fence (5), loosen the clamp handle (8)
while pressing the fence bracket against the table
surface and set the desired distance from the saw
blade, retighten the clamp handle.
OPERATING THE MITRE GAUGE (FIG. BB)
NOTE:
1. The mitre gauge (4) can be used on either side of the
saw blade.
2. Because the mitre gauge groove is a T-type slot, to
install the mitre gauge, insert the gauge bar from the
end of the groove.
3. To set the mitre cut angle, loosen the clamp handle,
turn the mitre gauge (4) to the desired angle, retighten
the clamp handle.
Fig. BB
1
3
2
5
4
6
7
8
– 18 –
English
RIPPING (FIG. EE)
NOTE:
Generally ripping is cutting with the grain.
Do not perform ripping “free hand”. Use the rip fence (1)
for ripping and remove the mitre gauge from the table.
Push stick (2) is the device used for safely pushing a
workpiece through the blade. To make an additional
push stick, refer to the drawing of the push stick
construction on page 23.
A push block (3) has a handle fastened by recessed
screws from the underside. Use it on non-through
cuts. Be sure the screws in a push block are recessed
to avoid damaging the saw or workpiece.
Always use a push stick. When width of the rip is
narrow than 50 mm the push stick cannot be used
because the guard will interfere...therefore, use the
auxiliary fence so the push stick can be used.
1. Before ripping, confi rm the following items:
a. Rip fence is securely fi xed and parallel to the
saw blade.
b.
Riving knife is properly aligned with the saw
blade.
c. The workpiece must have a straight edge
against the rip fence and must not be warped,
twisted or bowed.
2. Keep both hands away from the saw blade and
away from the path of the saw blade.
3. The use of push block, push stick and
featherboard are necessary when making non-
through cuts.
1. Adjust the saw blade height so it is about 3.2 mm
above the top of the workpiece.
2. Hold the workpiece fl at on the table and against the
rip fence. Keep the workpiece about 25 mm away from
the saw blade.
3. Turn on the switch and allow the saw blade to come
up to speed.
Fig. EE
WARNING
1
2
3
FEATHERBOARD (FIG. CC, DD)
A featherboard is a device used to help control the
workpiece by guiding it securely against the table or
fence. Featherboards are especially useful when ripping
small workpieces and for completing non-through cuts.
The end is angled with a number of short kerfs to give a
friction hold on the workpiece and locked in place on the
table with C-clamps. Test that it can resist kickback.
Place the featherboard against the uncut portion of
the workpiece to avoid kickback that could cause
serious personal injury.
MAKE A FEATHERBOARD (FIG. CC)
Select a solid piece of lumber approximately
19.05 mm thick, 101.6 mm wide and 457.2 mm long. To
make a featherboard, cut one end of the lumber at 60
degrees, then cut the length of 203.2 mm slots 6.35 mm
apart on the angled end as shown in Fig. CC.
Fig. CC
USE A FEATHERBOARD (FIG. DD)
1. Lower the saw blade (1).
2. Position the rip fence (2) to the desired adjustment
and lock the rip fence.
3. Place the workpiece (3) against the fence and over
the saw blade area.
4. Adjust the featherboard (4) to resist to the workpiece
forward of the blade.
5. Attached the C-clamps (5) to secure the featherboard
to ht eedge of the table.
Fig. DD
WARNING
76.2 mm
203.2 mm
3.18 mm
6.35 mm
101.6 mm
19.05 mm
457.2 mm
1
2
3
4
5
– 19 –
English
5. When perform bevel cross cutting, only work with the
workpiece and mitre gauge on the right side of the
saw blade.
Fig. FF
BEVEL CROSSCUTTING (FIG. GG)
This cutting operation is the same as crosscutting except
the blade is at bevel angle other than 0°.
Always work to the right side of the blade during this
type of cut. The mitre gauge (3) must be in the right
side groove (2) because the bevel angle may cause
the blade guard to interfere with the cut if used on
the left side groove.
1. Lower the blade to the lowest position.
2. Loosen the blade bevel lock knob and adjust the
blade (1) to the desired angle.
3. Tighten the blade bevel lock knob.
4. Raise the blade to the desired height.
NOTE: The maximum cut depth at 45
0
is 55 mm.
5. Tighten mitre lock handle at 90°.
6. Hold workpiece fi rmly against the face of the mitre
gauge (3) throughout the cutting operation.
Fig. GG
WARNING
WARNING
3
2
1
4. Keep the workpiece against the table and rip fence,
slowly feed the workpiece rearward all the way through
the saw blade. Continuously push the workpiece until
it passes the blade guard and clears the rear of the
table.
5. When ripping long boards or large panels, always use
an adequate support.
6. When the width of rip is more than 150 mm, feed the
workpiece with one or both hands continuously until it
is beyond the saw blade and riving knife.
Do not push the free piece that is cut off, merely
guide it.
7. When the width of rip 50 mm to 150 mm wide, use
the supplied push stick to feed the workpiece.
8. When perform bevel ripping, only work with the work
piece and rip fence on the right side of the saw blade.
CROSSCUTTING (FIG. FF)
NOTE:
1. Generally cross cutting is cutting across the grain.
2. Do not perform cross cutting “free hand”. Use the
mitre gauge for cross cutting and remove the rip fence
from the table.
1. Before cross cutting, confi rm the following
items:
a. Riving knife is properly aligned with the saw
blade.
b. The workpiece must have a straight edge
against the mitre gauge and must not be
warped, twisted or bowed.
2. Keep both hands away from the saw blade and
away from the path of the saw blade.
1. Adjust the saw blade height so it is about 3.2 mm
above the top of the workpiece.
2. Hold the workpiece fl at on the table and against the
mitre gauge. Keep the workpiece about 25 mm away
from the saw blade.
3. Turn on the switch and allow the saw blade (1) to
come up to full speed.
4. Keep the workpiece (2) against the table and mitre
gauge (3), slowly feed the workpiece rearward all the
way through the saw blade. Continuously push the
workpiece until it is clear of the blade guard and it falls
off the rear of the table.
WARNING
1
32
– 20 –
English
COMPOUND MITRE CROSSCUTTING (FIG. HH)
This sawing operation is combining a mitre angle with a
bevel angle.
Always work to the right side of the blade during
this type of cut. The mitre gauge (3) must be in the
right side groove because the bevel angle may
cause the blade guard to interfere with the cut
if used on the left side groove. When tilting the
workpiece to 45° and push it toward the blade, the
blade guard may hit the blade. To avoid injury, stop
the work at that time.
1. Set the mitre gauge (3) to the desired angle.
2. Place the mitre gauge (3) in the right side groove (2)
of the table.
3. Set the blade (1) bevel to the desired bevel angle
and tighten the blade bevel lock knob.
4. Hold workpiece fi rmly against the face of the mitre
gauge (3) throughout the cutting operation.
Fig. HH
MITRE CUTS (FIG. II)
This sawing operation is the same as crosscutting except
the mitre gauge is locked at an angle other than 90°.
1. Set the blade (1) to 0° bevel angle and tighten the
blade bevel lock knob.
2. Set the mitre gauge (3) at the desired mitre angle
and lock in position by tightening the mitre gauge
locking handle.
3. Hold the workpiece (2) fi rmly against the face of the
WARNING
3
2
1
3
2
1
mitre gauge throughout the cutting operation.
Fig. II
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Hitachi C10RC User manual

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