Correct position of LP Tank and
Tank Wire Support Bracket
THIS GRILL IS FOR
OUTDOOR USE ONLY
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.
WARNING
!
CAUTION
!
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
CAUTION:
INSTALLER/ASSEMBLER:
CONSUMER:
Read and follow all safety
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
Leave
these instructions with consumer.
Keep this manual for
future reference.
463732004
ASSEMBLY MANUAL
463732004 / 4165381 (11-26-03) - 1
Parts List - Model 463732004
Key Qty. Description Part #
A 1 Condiment Basket ............4151017
B 1 Tank Wire Support Bracket .....4151019
C 1 Wire Shelf ..................4151033
D 1 Lower Warming Rack..........4152124
E 1 Grate ......................4152739
F 1 Toolholder ..................4154273
G 1 Handle .....................4154488
H 1 Right Shelf ..................4154542
I 2 Wheel Assemblies ............4310002
J 1 Sideburner Grate .............4156376
K 1 Upper Warming Rack..........4156448
L 1 LPTank ....................4158015
M 1 Grease Clip .................5156607
N 1 V-Bar ......................4500290
O 1 Heat Shield .................4500305
P 1 Sideburner Frame ............4501705
Q 2 Leg Assemblies ..............4503205
R 1 Bottom Shelf ................4503162
S 1 Panel ......................4503164
T 1 Sideburner Body .............4310005
U 4 Self-tap Screw, #10x1/2 ........4080043
Key Qty. Description Part #
V 2 Valve Clip ...................4151043
W 1 Burner/Collector Assembly......4505084
X 1 Control Panel Assembly........4526113
Y 1 Sideburner Valve Cup .........4154476
Z 1 Grill Bottom .................4580578
AA 1 Grill Top ....................4581974
BB 1 Sideburner Knob .............4154471
CC 1 Logo Plate ..................4157147
DD 1 Sideburner ..................5068026
EE 1 Sideburner Ignitor Wire, 24”.....5156109
FF 1 Valve/Hose/Regulator Assy .....4524192
GG 2 Control Knobs ...............4154470
HH 2 Leg Extenders ...............4154577
II 1 Ignitor Wire, 11” ..............4153196
JJ 1 Ignitor ......................5156113
- - 1 Hardware, Cart...............4254077
- - 1 Hardware, Shelf ..............4254050
- - 1 Hardware, Sideburner .........4254051
See Use & Care Manual for “Match Lighting Instructions” and to
perform the Burner Flame Check” and important safety
instructions before using.
Hang grease clip from center of grill bottom.
Use an empty soup can (not included) to hang
from grease clip.
13
Back of Grill
Items to Assemble:
1 Grease Clip
1 Tank Wire Support Bracket
1 LP Tank
If you have any questions or need
assistance during assembly, please
call 1-800-241-7548.
Visit us on the web at:
www.charbroil.com
LP tank is shipped empty. Fill and leak check before
attaching to grill and regulator.
CAUTION
!
• Failure to install can in clip will cause hot grease
to drip from bottom of grill with risk of fire or
property damage.
• Tank collar opening must face to front of cart
once tank is attached.
• Failure to install tank correctly may allow gas
hose to be damaged in operation, resulting in
the risk of fire.
Optional Assemble Hardware
Optional hex nutsWe realize some customers prefer to use tools.
have been provided for you to use.
Columbus, GA
A
B
C
D
E
F
G
H
I
J
K
L
M
I
N
O
P
Q
Q
R
S
T
U
V
X
W
Y
Z
AA
BB
CC
DD
EE
II
HH
GG
JJ
U
U
FF
Hinge Pin
and Hitch Pin
Qty: 2
Qty: 2
Qty:2
Qty: 2
463732004
Items to Assemble:
1 V-Bar
1 Grate
Items to Assemble:
2 Wheel Assemblies
2 Hitch Pins
2 Leg Extenders
Items to Assemble:
2 Leg Assemblies
1 Bottom Shelf
6 Carriage Bolts
6 Wing Nuts
Qty: 6
Qty: 6
Place Bottom Shelf and Legs as shown.
After assembling tighten all Wing Nuts.
Right Side:
Attach 2 Carriage Bolts and Wing Nuts in
front and back.
Left Side:
Place 1 Carriage Bolt
and Wing Nut in upper hole only
Items to Assemble:
1 Grill Bottom
1 Heat Shield
2 Carriage Bolts
2 Wing Nuts
2 Control Knobs
Items to Assemble:
1 Condiment Basket
Items to Assemble:
1 Right Shelf
4 Wing Screws
Qty: 4
Items to Assemble:
2 End Caps
1 Toolholder
1 Carriage Bolt
1 Wing Nut
Place Carriage Bolt in right hole on Toolholder. Secure with Wing Nut.
Items to Assemble:
1 Sideburner Body
1 Sideburner Frame
1 Carriage Bolt
1 Wing Nut
1 Crown Screw or Wing Nut
Join Sideburner Body and Frame. In back center hole attach with Carriage Bolt and Wing Nut.
In front use a Crown Screw or Wing Nut to attach Toolholder and Sideburner Body.
Qty: 1
Qty: 1
Qty: 1
A
Items to Assemble:
1 Sideburner
1 Wing Nut
1 Sideburner Valve Cup
1 Sideburner Knob
1 Sideburner Grate
A
B
C
Place Sideburner into hole.
Attach Sideburner Valve Cup. Make sure
Sideburner Tube is inside of valve. Tighten
with Wing Nut.
Place Sideburner Knob and Grate
Correctly assembled Sideburner Tube in Valve
B
C
Attach long wire from beneath console
to electrode beneath Sideburner.
D
D
Items to Assemble:
1 Grill Lid
2 Hinge Pins
2 Hitch Pins
1 Handle
2 Wing Nuts
1 Logo Plate
Item to Assemble:
1 Wire Shelf
1 Panel
2 Push Pins
Qty: 2
A
B
Place Wire Shelf in 3rd hole from top.
Assemble front panel by placing
tabs into slots on Bottom Shelf.
Attach with push pins.
A
B
Push V-Bar down onto rest
in Grill Bottom
Grate rest
Items to Assemble:
1 Lower Warming Rack
1 Upper Warming Rack
A
B
Insert pivot wire of Lower Warming Rack into Lid.
Flex leg wires to insert into Grill bottom.
Insert pivot wire of Upper Warming Rack into lid.
Flex leg wires to insert into loops on Lower Rack.
Leg wires on both Warming Racks
must run underneath surfaces.
Legs snap into loop
B
A
Qty. 2
Qty.2
Attach Wheels with Hitch Pins
Qty: 1
Qty: 1
or
Qty: 1
1
9
12
11
10
9
8
4
5
6
7
1
2
3
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