OWNER’S MANUAL
FORM: OM-154299L 2017−02
RCC−5, RCC−14, RCC−6
1. Safety Symbol Definitions
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The pos-
sible hazards are shown in the adjoining symbols or
explained in the text.
Fsafe1 2013-10
Beware of electric shock from wiring. Disconnect input
power before installing this kit. Reinstall all panels and
covers.
Fsafe7 2013-10
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Wear safety glasses with side shields.
Fsafe8 2013-10
NOTICE
Indicates statements not related to personal injury.
Indicates special instructions.
Fsafe3 2013-10
CALIFORNIA PROPOSITION 65 WARNINGS
Welding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and,
in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)
This product contains chemicals, including lead, known to the state of California to cause cancer, birth defects, or other reproductive harm.
Wash hands after use.
Fsafe4 2013-10
2. Installation And Operation
.
The RCC (Rotary Current And Contactor Control) is equipped with a 14-pin or a 5-pin plug for connection to the welding power source. Contact
your local distributor for correct adapter if plug does not mate with receptacle on welding power source.
! Be sure remote control is
turned all the way off before
turning on or off the welding
power source.
1 RCC (Rotary Current And
Contactor Control)
2 Hook And Loop Straps
3 Torch
Secure control to torch with velcro
straps.
4 14-Pin, 5-Pin Or 6-Pin Plug
PLG2
Connect PLG2 to matching recep-
tacle on welding power source as
follows: align keyway, insert plug,
and tighten threaded collar.
5 Current And Contactor
Control Actuator
Begin turning actuator in the In-
crease direction as shown to close
contactor, and energize the weld-
ing power source. Continue turning
actuator to increase current level
up to that set on the welding power
source Current Control.
Turn actuator in the Decrease di-
rection as shown to reduce the cur-
rent output to zero, and turn off the
contactor.
Ref. 157463-B
1
2
3
4
5
Increase
Decrease
Figure 2-1. Installing And Operating An RCC Control
OM-154299 Page 2
3. Electrical Diagrams
SA-157613
Figure 3-1. Circuit Diagram For RCC-5 Control Figure 3-2. Circuit Diagram For RCC-14 Control
SA-151313-A
Figure 3-3. Circuit Diagram For RCC-6M Control
208592-A
OM-154299 Page 3
4. Parts List
Figure 4-1. Complete Assembly (RCC-14 Shown)
10
13
151312-K / 157995-F / Ref. 263541-A
1
2
34
5
6
7
8
9
12
7
Description
Part
No.
Dia.
Mkgs.
Quantity
Model RCC-14
151086
Item
No.
1 278460 Cable, Control Remote 26 Ft 6 In. (14−Pin) (Includes) 1.................. .... ...............
2 PLG2 144310 Housing Plug+Pins (Service Kit) 1...... ..... .... ...............................
3 278457 Cable, Shld No 22Ga 5/C 1.................. .... ......................................
4 084286 Tubing, Htshnk Clr .245/ .255 Dia 1.................. .... ..............................
5 209313 Conn, Rect Cst-100 Ii Skt 26−22Ga .050OD Tin 5.................. .... ..................
6 209314 Conn, Rect Cst-100 Ii 5Skt Plug Cable 1.................. .... ..........................
7 155144 Handle (Service Kit) 1.................. .... ............................................
8 216384 Screw, 006-32 X .50 Oval Hd Stl Pln 3.................. .... ..............................
9 239648 Circuit Card Assy, RCC (Rohs) 1.................. .... ...................................
10 154009 Actuator Assy 1................. .... ..................................................
12 163503 Strip, Mylar .005 X .875 X .875 1................. .... ...................................
13 155146 Sponge, .060 X 1.000 Wide X 4.000 1................. .... ..............................
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
OM-154299 Page 4
2
Figure 4-2. Complete Assembly (RCC-5 Shown)
10
11
13
12
14
15
157614-K / Ref. 157995-E / Ref. 263541-A
1
3
4
56
7
8
9
10
Description
Part
No.
Dia.
Mkgs.
Quantity
Model RCC-5
157365
Item
No.
1 278463 Cable, Control Remote 26 Ft 6 In (5−Pin) (Includes) 1.................. .... ................
2 PLG2 039273 Conn, Circ Ms/Met 5Pin Size 16S Plug Cable Solder 1...... ..... .... .............
3 070584 Tubing, Gl Acryl .129 - .141 ID #9xspool Yel Fa1 1.................. .... .................
4 039685 Conn, Circ Ms/Met Clamp Str Rlf Size 16−16S .562OD 1.................. .... ...........
5 176088 Tubing, Plstc Pvc Blk .250 ID X .375 Od X .500 1.................. .... ..................
6 278464 Cable, Shld No 22Ga 5/C 1.................. .... ......................................
7 084286 Tubing, Htshnk Clr .245/ .255 Dia 1.................. .... ...............................
8 209313 Conn, Rect Cst-100 Ii Skt 26−22Ga .050OD Tin 5.................. .... ..................
9 209314 Conn, Rect Cst-100 Ii 5Skt Plug Cable 1.................. .... ..........................
10 155144 Handle (Service Kit) 1................. .... ............................................
11 216384 Screw, 006-32 X .50 Oval Hd Stl Pln 3................. .... ..............................
12 239648 Circuit Card Assy, RCC (Rohs) 1................. .... ..................................
13 154009 Actuator Assy 1................. .... ..................................................
14 163503 Strip, Mylar .005 X .875 X .875 1................. .... ...................................
15 155146 Sponge, .060 X 1.000 Wide X 4.000 1................. .... ..............................
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
OM-154299 Page 5
Figure 4-3. Complete Assembly (RCC-6M Shown)
263541-A
1
2
3
4
9
5
7
6
8
4
3
Description
Part
No.
Dia.
Mkgs.
Quantity
Model RCC-6M
Item
No.
1 278462 Cable, Control Remote 13 ft 3 in. (6-Pin) (Includes) 1.................. .... .................
1 278461 Cable, Control Remote 26 ft 6 in. (6-Pin (Includes) 1.................. .... ..................
208679 Conn, Housing With Plugs (Includes) 1.................... .... ............................
2 209313 Conn, Rect Cst−100 II Skt 26−22GA .050Od Tin 5.................. .... ................
3 209314 Conn, Rect Cst−100 II 5Skt Plug Cable 1.................. .... ........................
084286 Tubing, Htshnk Clr .245/ .255 Dia 1.................... .... ...............................
4 155144 Handle (Service Kit) 1.................. .... ............................................
5 216384 Screw, 006-32 X .50 Oval Hd Stl Pln 3.................. .... ..............................
6 239648 Circuit Card Assy, RCC (RoHS) 1.................. .... .................................
7 154009 Actuator Assy 1.................. .... ..................................................
8 163503 Strip, Mylar .005 x .875 x .875 1.................. .... ...................................
9 155146 Sponge, .060 x 1.000 Wide x 4.000 1.................. .... ...............................
BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.
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