Miller KG000000 - The versatile and durable Miller KG000000 offers a robust construction and advanced features to enhance your welding productivity. Its user-friendly design and reliable performance make it an excellent choice for various welding applications. With the KG000000, you can effortlessly tackle welding tasks, ensuring precise and efficient results.
Miller KG000000 - The versatile and durable Miller KG000000 offers a robust construction and advanced features to enhance your welding productivity. Its user-friendly design and reliable performance make it an excellent choice for various welding applications. With the KG000000, you can effortlessly tackle welding tasks, ensuring precise and efficient results.
OWNER’S MANUAL
2018 MILLER Electric Mfg. LLC
OM-685 159756K
2018-11
Universal Large Cylinder Cart (042934)
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
DANGER ! - Indique une situation dangereuse qui, si elle
n’est pas évitée, entraînera la mort ou des blessures
graves. Les éventuels risques sont représentés par les
symboles joints ou expliqués dans le texte.
Fsafe1 2013-10
Wear safety glasses with side shields.
Porter des lunettes de sécurité avec écrans latéraux.
Fsafe8 2013-10
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Indique une situation dangereuse qui, si elle n’est pas
évitée, entraînera la mort ou des blessures graves. Les
éventuels risques sont représentés par les symboles
joints ou expliqués dans le texte.
Fsafe2 2013-10
Cylinders contain gas under high pressure and can ex-
plode if damaged. Never let a welding electrode touch
any cylinder. Always secure cylinder to running gear, wall,
or other stationary support.
Les bonbonnes contiennent du gaz sous haute pression
et peuvent exploser si elles sont endommagées. Ne
jamais toucher une bonbonne avec une électrode. At-
tacher toujours une bonbonne à un mur ou à un support
fixe.
Wiresafe1 2013-10
NOTICE
AVIS
Indicates statements not related to personal injury.
Signale des consignes non associées aux dommages
corporels.
Indicates special instructions.
Fournit des instructions spéciales.
Fsafe23 2013-10
Falling equipment can injure, and damage equipment.
Never put any body part under unit while lifting. Lifting
forks must extend out opposite side of base. Lift and sup-
port unit only with proper equipment and correct proced-
ures. Follow the guidelines in the Applications Manual for
the Revised NIOSH Lifting Equation (Publication No.
94−110) when manually lifting heavy parts or equipment.
La chute de l’équipement peut provoquer des blessures
ou des dommages matériels. Ne jamais mettre une partie
du corps sous l’appareil pendant le levage. Les fourches
de levage doivent ressortir du côté opposé de la base. Ne
soulever l’appareil qu’avec un équipement en bon état
selon les procédures correctes. Suivre les consignes du
Manuel des applications pour l’équation de levage NIOSH
révisée (publication Nº 94–110) lors du levage manuel de
pièces ou équipements lourds.
Fsafe19 2013-10
Tipping equipment can injure, and damage equipment. Do
not move cart where two wheels are at different heights
and cart could tip − avoid tipping. Be careful when moving
unit over uneven surfaces.
Do not use an oversized cylinder or exceed maximum
cylinder weight.
Un appareil qui bascule peut s’endommager ou causer
des blessures. Pour éviter un renversement, ne pas dé-
placer un chariot sur un terrain incliné. Demeurez prudent
lors du déplacement sur un sol inégal.
Ne pas utiliser de bonbonnes surdimensionnées et ne
pas dépasser le poids maximum d’une bonbonne.
Fsafe3 2013-10
Have only trained and qualified persons install, operate,
or service this unit. Read the safety information at the
beginning of these instructions and in each section. Call
your distributor if you do not understand the directions.
For WELDING SAFETY and EMF information, read own-
er’s manual(s).
Ne confiez l’installation, l’exploitation ou l’entretien de cet
appareil qu’à des personnes compétentes et qualifiées. Lire
les directives de sécurité au début de ces instructions et
dans chaque section. Appeler votre distributeur si vous
ne comprenez pas les directives. Lire le(s) manuel(s)
d’utilisateur pour des renseignements sur la SÉCURITÉ
DE SOUDAGE et les champs électromagnétiques.
Fsafe15 2013-10
CALIFORNIA PROPOSITION 65 WARNINGS
WARNING: Cancer and Reproductive Harm − www.P65Warnings.ca.gov
PROPOSITION CALIFORIENNE 65 AVERTISSEMENTS
AVERTISSEMENT : cancer et troubles de la reproduction − www.P65Warnings.ca.gov.
Fsafe26 2018-01
OM-685 Page 2
ST-801600-A
Figure 1. Assembled Universal Large Cylinder Cart
OM-685 Page 3
7/16, 1/2, 9/16 in.
Tools Needed:
Optional
5
14
13
6
15
16
17
18
19
20
21
22
23
24
25
30
27
20
12
7
8
2
3
4
5
1
6
7
8
9
10
161976-H
11
1 602101 Screw, 10-24 x 5/8 (8)
2 602203 Washer, 3/16 lock (8)
3 602238 Washer, 13/64 flat (8)
4 146296 Stand-Off, 10-24 (4)
5 180842 Top Tray (1)
6 601865 Nut, 1/4-20 (8)
7 602207 Washer, 1/4 lock (8)
8 602241 Washer, 1/4 flat (8)
9 162567 Mounting Angle (4)
10 099273 Screw, 8-18 x 5/8 (4)
11 108940 Screw, 1/4-20 x 3/4 (8)
080389 Screw, 5/16-18 x 1 (4)
12 159500 Handle (1)
13 049966 Screw, 1/4-20 x 1-1/2 (4)
14 180845 Leg Cart (4)
15 601872 Nut, 3/8-16 (2)
16 602213 Washer, 3/8 lock (2)
17 010954 Washer, 3/8 flat (2)
18 008999 Caster, 4 in. (2)
19 159502 Bottom Tray (1)
20 601944 Screw, 5/16-18 x 3/4 (16)
21 602250 Washer, 3/4 flat (2)
22 121614 Retaining Ring (2)
23 090693 Wheel, 8 in (2)
24 159501 Axle (1)
25 134711 Nut, 5/16-18 (16)
26 022617 Cylinder Chain (1)
27 168663 · Hook (1)
28 602387 · Chain (1)
29 602389 · S-Hook (1)
30 159498 Support Bracket (1)
004214 Bushing, Snap-in Nyl
1.625 (1)
089799 Screw, 1/4-20 x 1/2 (4)
31 282865 Label, Cart Warning (1)
Be sure to provide Model when ordering replace-
ment parts.
Part
No.
Item
No.
Description (Qty)
Part
No.
Item
No.
Description (Qty)
29
26
28 27
. Crimp Item 29.
Figure 2. Universal Large Cylinder Cart Assembly
. Remove paint from axle grooves (24)
before installing retaining rings (22).
31
OM-685 Page 4
Ref. 801600 / Ref. 135737-B
1 Bottom Tray
2 XMT Welding Power Source
3 Mounting Foot
XMT 300 Power Source (F)
Remove and discard mounting feet
from base. Use installation location
labeled F for XMT 300. Install using
supplied 5/16 in. screws.
XMT 304, Dynasty DX, Dynasty
300, Maxstar DX, Or Maxstar 300
Power Sources (G)
Use installation location labeled G
for these welding power sources.
Install using supplied 1/4-20 x 1/2
in. screws.
2
3
1
F
G
F
G
F
G
F
G
Tools Needed:
3/8, 1/2 in.
Figure 3. Installing XMT Welding Power Sources
145666-C / 802400 / Ref. 800297 / Ref. 801575 / 180842-E
1 Wrapper Mounting Hole
2 Bracket
3 Top Tray
4 Snap Start Control (D)
Remove and discard screws from
four wrapper mounting holes.
Install brackets using supplied 5/8
in. long sheet metal screws.
Locate four mounting holes labeled
D on tray. Install brackets on tray
using supplied 1/4 in. screws, flat
washers, lock washers, and nuts.
5 Maxstar Welding Power
Source (D)
Locate four wrapper mounting
holes and install supplied brackets
using screws in wrapper.
Locate four mounting holes labeled
D on tray. Install brackets on tray
using supplied 1/4 in. screws, flat
washers, lock washers, and nuts.
6 Millermatic 90 or 130
Welding Power Source (E)
Remove and discard screws from
center holes on sides of wrapper.
Install two brackets using supplied
5/8 in. long sheet metal screws.
Locate two mounting holes labeled
E on tray. Install brackets on tray
using supplied 1/4 in. screws, flat
washers, lock washers, and nuts.
1/2 in.
Tools Needed:
4
6
12
3
3
E
D
D
E
D
D
3/8, 1/2 in.
5
Figure 4. Installing Snap Start Control, Maxstar And Millermatic 90,
Or Millermatic 130 Welding Power Sources
OM-685 Page 5
180842-E / 802348-A / 137223-E / Ref. 156154 / 801192 / 802238
1 Top Tray
2 22-A Wire Feeder (A)
. When using the universal
large cylinder cart, do not
install a 60-lb wire spool on a
22-A feeder when a gas
cylinder is mounted on the
cart.
3 60 Series Wire Feeder (B)
. Do not attempt to install a 60
series dual wire feeder on
the universal large cylinder
cart.
Install wire feeders using
supplied 10-24 x 5/8 screws, flat
washers, lock washers, and
stand-off.
4 Econotig Welding Power
Source (C)
Install Econotig using supplied
1/4 in. screws, lock washers, and
nuts.
5 XMT 304, Dynasty DX, Dy-
nasty 300, Maxstar DX, Or
Maxstar 300 Power
Sources (D)
Install welding power sources
using supplied 1/4-20 x 1/2 in.
screws.
6 Syncrowave 180 SD
Welding Power Source
(E)
Install Syncrowave 180 SD using
supplied 1/4 in. screws, lock
washers, and nuts.
1
A
B
B
A
A
B
B
2
3
Tools Needed:
4
C
C
C/E
C/E
3/8, 7/16 in.
3/8, 7/16 in.
5
D
D
D
D
E
E
6
Figure 5. Installing Wire Feeder, Econotig, XMT 304, Dynasty, Maxstar, Or Syncrowave 180
-
1
-
2
-
3
-
4
-
5
Miller KG000000 Owner's manual
- Type
- Owner's manual
- This manual is also suitable for
Miller KG000000 - The versatile and durable Miller KG000000 offers a robust construction and advanced features to enhance your welding productivity. Its user-friendly design and reliable performance make it an excellent choice for various welding applications. With the KG000000, you can effortlessly tackle welding tasks, ensuring precise and efficient results.
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