Holder Tractor C992 Operating instructions

Brand: Holder Tractor

Model: C992

Category: Lawnmowers

Type: Operating instructions

C992 Holder Tractor

Operating Manual

Due to continuous development and improvements of Holder tractors as well as various model

options, there may be differences between this operating manual and your C992 tractor. No legal

claims can be derived from any information, illustrations, and descriptions presented in this manual.

Mailing address: 100 Bay Street, Embrun, ON K0A 1W1, Canada

Phone: 1-613-443-3200

Toll free: 1-844-332-3200

Fax: 1-613-443-9600

E-mail: info@holdertractors.com

Website: www.holdertractors.com

Table of Contents

Chapter 1. Overview 1

Overview of C992 manual 2

Conventions used in C992 manual (?) 2

Owner’s kit 3

Brif overview of C992 tractor 3

Applications of C992 tractor 4

Registration and warranty 4

Chapter 2. Safety and Accident Prevention 5

General safety guidelines 6

Safety guidelines with respect to particular situations 7

Risk of accident while driving 7

Risk of tractor tipping over 7

Risk of being entangled with moving parts 8

Risk of fire or explosion 8

Risk of electric shock 8

Risk of chemical burns from battery acid 9

Risk of injuries from pressurized fluids 9

Risk of explosion while charging battery 10

Risk of tractor malfunction due to installation of additional equipment 10

Risk of injuries from fluids and lubricants 10

Risk of poisoning or intoxication 11

Risk of slipping 11

Disposal guidelines and environmental protection 12

Chapter 3. Routine Inspection before Every Shift 13

Getting ready for routine inspection 14

1. Checking battery and battery disconnect switch 14

2. Checking tires 15

3. Checking cab and rear view mirrors 16

4. Checking lights 16

5. Checking windscreen washer system 18

6. Checking horn and reverse alarm 18

7. Checking pedals and steering 19

8. Checking level of hydraulic oil 19

9. Checking level of brake fluid 20

10. Checking front lift arm assembly 21

11. Checking trailer coupling (?) 21

12. Checking heating and air-conditioning systems 22

13. Checking driver's seat and seat belt 23

14. Checking steering column 23

15. Checking radiator and dirt screens 24

16. Checking engine oil 24

17. Checking level of coolant 25

18. Checking engine air intake system 26

19. Checking alternator and AC/fan V-belts 27

20. Greasing joints and shafts 28

21. Checking safety/warning signs 29

Chapter 4. Tractor Description 30

Chapter 5. Tractor Technical Data 31

Chapter 6. Driving Procedures 32

Getting ready to drive 33

Starting engine 33

Inch pedal 34

Driving hydrostatic tractor 35

Fine speed adjustment dial 36

Engaging/disengaging parking brake 37

Engaging differential lock 39

Driving with trailer 40

Chapter 7. Task-Oriented Procedures 42

Taking proper actions when alarm sounds 43

Parking tractor 44

Fueling 44

Adjusting driver's seat (mechanical seat?) 45

Wearing seat belt 47

Heating driver's seat 47

Heating rear-view mirror 48

Heating windscreen 48

Heating/ventilating/air-conditioning cab 48

Preheating engine oil 49

Opening roof hatch 49

Using roof hatch as emergency exit 50

Towing C992 50

Transporting/loading C992 51

Connecting a device to 12-V accessory socket 52

iii

Chapter 8. Attachments-Related Procedures 53

Installing a PTO shaft 54

Engaging PTO 54

Disengaging PTO 56

Removing a PTO shaft 56

Getting ready to work with attachments 58

Attachments in compound with tipping system 59

Safety guidelines when attaching counterweights 59

Calculating front/rear weights and counterweights 59

Adjusting arrester hooks 61

Adjusting length of spigots 62

Adjusting top link slide / adjustable block 62

Coupling an attachment 63

Connecting/disconnecting hydraulic lines 63

Detaching an attachment 65

To detach an attachment: 65

Safety notes for operating hydraulic devices and attachments 65

Operating joystick 66

Operating a front-lifting attachment with joystick 68

To operate a front-lifting attachment with the joystick: 68

Operating a front-lifting attachment with keypad 69

Floating position of the inclination adjustment (?) 70

Operating side adjustment with keypad 71

Switching front lift between single-acting and double-acting 72

Volume flow limitation for joystick 72

Switching functions 73

Operating green hydraulic connections with joystick 74

Operating blue hydraulic connections with joystick 75

Operating yellow hydraulic connections with joystick 76

Operating electro-hydraulic implement relief 76

Adjusting control sensitivity (hysteresis) 77

Operating tipping system 78

Operating rear lift 79

External control of rear lift and tipper 80

External control of front lift 81

Connection line between flow dividers 81

Operating flow divider I 82

Operating flow divider II 83

Operating power hydraulics 84

Operating adjustable accessories hydraulic pump 85

Flow dividers instructions 86

Chapter 10. Special Options (Additional Functions) 88

Engaging special drive system (SDS) 89

Engaging dual drive system 89

Chapter 11. Maintenance Procedures 91

Getting ready for maintenance work 93

Following maintenance plan 93

Jacking up tractor 94

Tightening wheel nuts and threaded connections 95

Replacing a wheel 95

Adjusting track gauge 96

Coding digital speed display when switching to different tires/wheels 97

Shutting down tractor 97

Preserving engine 98

Removing hydraulic oil 98

Recommissioning tractor after shutdown 99

Bleeding fuel system 101

Tilting cab 101

Lowering cab 102

Replacing a light bulb 103

Applying corrosion protector 104

Checking bubble formation in air conditioner 104

Engaging emergency start-up for dual drive system 105

Releasing parking brake (from tension?) 105

Replacing a fuse 106

Disconnecting/connecting battery 108

Chapter 12. Troubleshooting 110

High coolant temperature 111

Low engine pressure oil 111

Appendix 112

Appendix 1. Engine, drive unit, and fuel system data 113

Appendix 2. Tightening torque 115

Appendix 3. Fill volumes 116

Appendix 4. Tires 116

Appendix 5. Weights, loads 117

Appendix 6. Fluids and lubricants 118

Appendix 7. 12-V light bulbs 119

Appendix 8. Spare parts 120

vii

Chapter 1. Overview

This chapter describes the following:

Overview of C992 manual 2

Conventions used in C992 manual (?) 2

Owner’s kit 3

Brif overview of C992 tractor 3

Applications of C992 tractor 4

Registration and warranty 4

1. Overview

Overview of C992 manual

This operating manual is designed for the operator of the C992 Holder tractor. It contains the

information on how to operate the tractor in a safe, correct, and efficient manner. The purpose of this

manual is to provide the operator with essential knowledge on how to operate the C992 Holder tractor.

Before the initial operation, it is essential for the operator to read this manual. Follow the instructions of

this manual to avoid any accidents, injuries, damage to equipment, or voided warranty.

This manual must be accessible for the operator at any time. If the manual is ever lost, the replacement

must be obtained immediately. It must be ensured that all operators of the tractor have received, read,

and understood this manual.

For all inquiries regarding this manual, contact Holder Tractors Inc. at 1-844-332-3200 or visit our

website at www.holdertractors.com.

Conventions used in C992 manual (?)

The following conventions are used throughout the manual.

Danger: Dangerous condition that, if not avoided, will result in serious or fatal

injuries.

Warning: Potentially dangerous condition that, if not avoided, could result in death or

serious injury, or damage to the tractor.

Caution: Condition that, if not avoided, can lead to injuries or damage to the tractor.

Alternative

Note: Additional information

Risk of electric shock

Rick of chemical burns due to corrosive material

Risk of slipping

Risk of injury due to hot surface

Risk of explosion while charging battery

Risk of injuries from fluids under pressure

Risk of fire, flammable materials

Wear eye protection

Wear gloves

Table 1-1. Manual conventions

1. Overview

Owner’s kit

The C992 tractor is delivered to a customer with the owner's kit which contents may vary depending on

the model option. In general, the owner's kit contains the following:

loperating manual

lmaintenance schedule

lservice book

lfolder for tractor papers

ltwo ignition keys

ltwo door keys

ltwo fuel cap keys

lleather key pouch

ltop link with plug

ltwo reducing sleeves for category 1 attachments

lhydraulic oil bio-pass

lbio-oil sticker for hydraulic tank

Brif overview of C992 tractor

The complete set of the specifications of the C992 tractor is outlined in Tractor Technical Data chapter.

The following table presents the most frequently referred specifications of the C992.

Specification Metric Imperial

Max. ground speed 40 km/h 25 mph

Permissible gross weight 4500 kg 9920 lb.

Curb weight 2563 kg 5651 lb.

Temperature range -30 to 50°C -22 to 122°F

Fuel tank capacity 82 L 21.7 gal.

Hydraulic tank capacity 45 L 11.0 gal.

Width 1.34 m 4.4 ft.

Length 3.73 m 12.2 ft.

Height 2.18 m 7.2 ft.

Max. torque 280 Nm 207 ft-lb

Max. inclination degree 40° (what conditions: tires, weight?)

Weight distribution and wind stability ROPS certificate (category?)

Engine: Deutz TD20011L04W l4 cylinders

lturbo diesel

Table 1-1. C992 specifications

1. Overview

Specification Metric Imperial

l92 hp

Engine oil 5w40

Diesel fuel low sulfur

Applications of C992 tractor

The C992 Holder tractor is a 4-season tractor and designed to be used for the following:

lagriculture and forestry applications

lmowing and ground care

lsnow removal

lstreet cleaning services

ltrailer towing

If you use the C992 Holder tractor for the applications that the tractor is not intended for, and ignore or

do not follow the instructions and guidelines outlined in this manual, you can create a hazardous

situation that may lead to serious or fatal injuries, damage to the tractor, and voided warranty. Any

danger arising from impermissible use is a matter for which the user, not Holder Tractor Inc., bears

responsibility. Holder Tractor Inc. is not liable for any damage resulting from impermissible use. Using

Holder tractors for the purposes other than described in this manual is prohibited.

Registration and warranty

Every Holder tractor purchased from a Holder partner must be registered with Holder Tractors Inc. in

order to obtain warranty service.

To obtain your warranty and ensure its fulfillment, comply with the following:

lRegister your tractor with a Holder partner within 30 days of purchase.

lCarry out the mandatory routine inspection as described in this manual.

lOperate your C992 as described in this manual.

lFollow the procedures outlined in this manual.

lFollow Holder's maintenance plan.

lRecord all maintenance work in Holder's maintenance plan. Any maintenance work with your

C992 must be confirmed by an authorized by Holder service provider with the provider's stamp

and signature. To find a Holder service provider in your area, see the table below (?).

For the details of the warranty agreement, refer to the warranty certificate of your C992 tractor.

Chapter 2. Safety and Accident Prevention

This chapter lists mandatory safety guidelines that the operator must follow at all times in order to

avoid any dangers, damage to the tractor and equipment, and voided warranty.

This chapter describes the following:

General safety guidelines 6

Safety guidelines with respect to particular situations 7

Risk of accident while driving 7

Risk of tractor tipping over 7

Risk of being entangled with moving parts 8

Risk of fire or explosion 8

Risk of electric shock 8

Risk of chemical burns from battery acid 9

Risk of injuries from pressurized fluids 9

Risk of explosion while charging battery 10

Risk of tractor malfunction due to installation of additional equipment 10

Risk of injuries from fluids and lubricants 10

Risk of poisoning or intoxication 11

Risk of slipping 11

Disposal guidelines and environmental protection 12

2. Safety and Accident Prevention

General safety guidelines

The C992 Holder tractor is a powerful and high tech vehicle, designed with enhanced safety features.

However, if the tractor is not operated or maintained properly, it can lead to a hazardous situation.

Due to improper handling of the tractor, the following dangers may arise:

laccidents while driving, steering, and braking

lfalling or stumbling in the cab when the tractor is moving

lunexpected movements of the tractor and attachments

lescape of fuels, lubricants, and other liquids due to leaks, damaged/frayed lines or tanks

lrisk of fire from diesel fuel and oils

lrisk of electrical fire

lother hazards caused by human errors

The operator must also be aware of any dangers that may arise due to adverse weather conditions,

limited visibility, surface conditions, traffic, and other factors that impact driving.

Danger: Failure to comply with the following guidelines can result in serious or fatal injuries.

In general, to avoid any dangers, damage to the tractor, and voided warranty:

lUse the tractor and attachments only as intended and specified in their manuals.

lFollow the maintenance plans of the tractor and attachments provided by the manufactures and

comply with the safety guidelines outlined in this manual.

lEnsure that the tractor is operated only by the persons who are well aware of all the safety

guidelines outlined in this manual.

lEnsure that the tractor and attachments are maintained and repaired only by the persons trained

and authorized to perform these tasks.

lPersons under the influence of drugs or alcohol may not work on or with the tractor.

lFollow the rules and regulations applicable in your area when driving, operating, and maintaining

the tractor.

lDo not transport people on the dump platform or attachments of the tractor.

lDo not carry any passengers. The C992 Holder is a single-occupancy tractor.

lDo not store or transport any hazardous substances in the cab.

lDo not make any modifications to the tractor or attachments unless it is approved by Holder.

2. Safety and Accident Prevention

Safety guidelines with respect to particular situations

This sections defines safety guidelines that the operator must follow in order to avoid or prevent certain

hazards.

Risk of accident while driving

Warning: Failure to comply with the following guidelines could result in serious or fatal

injuries and damage to the tractor.

To avoid accidents wile driving:

lDrive according to the rules and regulations applicable in your area.

lAdapt your driving speed to the weather and road/surface conditions.

lSlow down before curves.

lDo not operate the tractor if there is a possibility of slipping, crashing, or tipping over.

lKeep a safe distance in front of the tractor in case you are required to quickly apply the brakes.

lDo not exceed the gross permissible weight of the tractor.

lEnsure proper weight distribution of the tractor. See ?

Risk of tractor tipping over

Warning: Failure to comply with the following guidelines could result in serious or fatal

injuries, and damage to the tractor.

Despite the superb stability characteristics of the C992 Holder tractor, the operator may cause

the tractor to tip over.

To prevent the tractor from tipping over:

lMaintain safe operating speed according to road/surface conditions.

lSlow down when

oturning

oworking on slopes

ocarrying heavy loads

odriving near ditches, ravines, excavations, embankments

odriving on rough, soft or slick ground, or when visibility is restricted

lUse counterweights (front or rear end) to help keep the tractor stable when necessary. Follow

Holder's instructions when applying counterweights. Refer to ?

lDo not overload the tractor.

lAvoid abrupt steering and excessive braking.

lInstall attachments only according to the installation guide of an attachment.

lAvoid backing downhill.

lDrive around ditches, not across them.

lDo not drive diagonally across a slope. Drive straight down even the gentlest slope.

2. Safety and Accident Prevention

lWhile driving on a slope, ensure that the center of gravity does not exceed the tipping limit.

Lower center of gravity reduces the risk of tipping over.

lEnsure proper tire pressure and track width depending on the load.

Risk of being entangled with moving parts

Danger: Failure to comply with the following guidelines could result in serious or fatal

injuries, and damage to the tractor.

To avoid being entangled with moving parts of the tractor (Danger area picture):

lWhen the tractor is operating, keep clear from the center articulated area.

lInstall and remove PTO shafts only when the engine is off.

lDo not allow anyone near the attachment zone when the PTO is engaged.

lMount PTO guard chains as specified in the corresponding documentation.

lWhen the PTO is not in use, cover the tractor PTO drive shaft with a protective cap.

lAvoid wearing loose clothing or dangling jewelry.

lWear proper headgear for long hair or braids.

Risk of fire or explosion

Danger: Failure to comply with the following guidelines could result in serious or fatal

injuries, and damage to the tractor.

To avoid fire or explosion:

lDo not smoke or light an open fire while handling fluids and lubricants.

lKeep the tractor and attachments clean, free of dirt, salt, and traces of fluid or lubricant leaks.

lKeep flammable materials far away from the exhaust system. Exhaust emissions can be extremely

hot.

lNever use the tractor in hazardous environments or near flammable vapors.

lIf working near fuel or gas sources, follow the rules and regulations applicable in your area.

Risk of electric shock

Warning: Failure to comply with the following guidelines could result in serious or fatal

injuries, and damage to the tractor.

To avoid an electric shock:

lDisconnect the battery with the battery disconnect switch, the red key, before any work on the

electrical system.

lAlways maintain a safety distance between the tractor and overhead power lines according to the

following table.

2. Safety and Accident Prevention

Voltage Safety distance (m) Safety distance (ft.)

> 1 kV 1.0 3.5

< 1 kV > 110 kV 3.0 10.0

< 110 kV > 220 kV 4.0 13.5

< 220 kV > 1380 kV 5.0 17.0

Unknown voltage above 5.0 above 17.0

Table 2-1. Safety distance to overhead power lines

Risk of chemical burns from battery acid

Warning: Failure to comply with the following guidelines could result in serious or fatal

injuries.

Battery acid is a highly corrosive substance that, if in contact with skin or flesh, may

immediately cause extremely severe chemical burns.

To avoid chemical burns from battery acid:

lWear proper personal protective equipment (PPE) in compliance with the health and safety rules

and regulations applicable in your area.

lSafety gloves and protective eyewear (glasses or goggles) must be worn at all times while

handling the battery.

lIf the battery is leaking, immediately neutralize the leaking battery acid with baking soda solution

(1 lb. soda per 1 gal. water).

lIn case of direct contact with skin or eyes, immediately rinse the contacted area thoroughly with a

saline solution and seek immediate medical attention. Refer to First Aid Measures section in the

material safety data sheet (MSDS) of the battery located on top of the battery.

Risk of injuries from pressurized fluids

Warning: Failure to comply with the following guidelines could result in serious or fatal

injuries, and possible damage to the tractor and equipment.

Escaping fluids under pressure travel at bullet speed, and their needle-like streams can

penetrate skin and flesh, and enter the bloodstream.

To prevent and avoid any injuries from fluids under pressure:

lWear proper PPE in compliance with the health and safety rules and regulations applicable in

your area.

lSafety gloves and protective eyewear (glasses or goggles) must be worn at all times while dealing

with pressurized fluids.

lNever loosen hydraulic, fuel, or brake lines or coolant hoses while tractor is running.

2. Safety and Accident Prevention

lAs highly recommended by Holder, allow only an authorized service technician to work on the

hydraulic or brake system of the tractor.

lSecure the tractor and attachments to prevent uncontrolled movements before floating pressure

from the hydraulic or brake system (not related to fluid injuries?).

lFloat hydraulic pressure before working on the hydraulic or brake system.

lIn case of contact with eyes or a reaction due to skin contact, refer to First Aid Measures section

in the MSDS of a respective product and seek immediate medical attention.

lIn case of spilling fluids, absorb them with absorbent mats or binding agents, as outlined in the

MSDS of a respective product, and dispose of them in compliance with the rules and regulations

applicable in your area.

Risk of explosion while charging battery

Warning: Failure to comply with the following guidelines could result in serious or fatal

injuries or damage to the tractor.

While being charged, the battery emits a potentially explosive gas mixture.

To avoid a possible explosion while charging the battery:

lDo not smoke near a charging battery or light an open fire while charging the battery.

lCharge the battery only in a well-ventilated area.

lDo not leave the battery on charge unattended.

Risk of tractor malfunction due to installation of additional equipment

Warning: Failure to comply with the following guidelines could result in injuries, or damage

to the tractor and equipment.

The electromagnetic radiation of additional equipment may alter the operation of the tractor

electronics, which may lead to the tractor malfunction and create a hazardous situation.

To avoid any danger due to the installation of additional equipment:

lInstallation of any additional equipment must be approved by Holder and performed by a certified

Holder technician.

lAll installed equipment must conform to Holder's power consumption guidelines (see ? section)

and comply with all the laws and regulations applicable in your area.

Risk of injuries from fluids and lubricants

Warning: Failure to comply with the following guidelines could result in injuries.

To avoid any injuries from fluids and lubricants (gear oil, engine oil, diesel fuel, hydraulic oil, brake

fluid, coolant):

2. Safety and Accident Prevention

lFollow the safety instructions of a respective product as detailed on its MSDS.

lWear proper PPE in compliance with the health and safety rules and regulations applicable in

your area.

lSafety gloves and protective eyewear (glasses or goggles) must be worn at all times while

handling these substances.

lDo not exceed the recommended fill level where applicable.

lIn case of contact with eyes or a reaction due to skin contact, refer to First Aid Measures section

in the MSDS of a respective product and seek immediate medical attention.

lIn case of spilling fluids and lubricants, absorb them with absorbent mats or binding agents, as

described in the relevant MSDS, and dispose of them in compliance with the rules and regulations

applicable in your area.

Risk of poisoning or intoxication

Danger: Failure to comply with the following guidelines could result in serious or fatal

injuries.

To avoid any possibility of being poisoned or intoxicated:

lDo not allow engine to run in enclosed spaces without no proper ventilation or exhaust extraction

system.

Emissions of diesel exhaust contain harmful components. Some of them are odorless and

invisible, and can kill without warning.

lDo not eat or drink when handling fluids and lubricants. If ingested, refer to the MSDS of a

respective product and seek immediate medical attention.

lWear proper PPE in compliance with the health and safety rules and regulations applicable in

your area if working with or around aerosols and tractor emissions. If inhaled, retreat to well-

ventilated area and consult the relevant MSDS for further actions.

Risk of slipping

Warning: Failure to comply with the following guidelines could result in serious or fatal

injuries.

To avoid slipping:

lGet in and out of the cab facing the tractor.

lKeep the cab, handles, and steps clean.

lAvoid spilling fluids and lubricants. In case of spills, immediately absorb a spilled product with

absorbent mats or binding agents, as specified in the MSDS of a respective product, and dispose

of the waste in compliance with the rules and regulations applicable in your area.

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Holder Tractor C992 Operating instructions

Brand: Holder Tractor

Model: C992

Category: Lawnmowers

Type: Operating instructions

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Holder Tractor C992 Operating instructions

Holder Tractor C992 Operating instructions

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