Graco 332636G, Reactor 2 Elite Integrated Proportioning System Owner's manual

Operation

Reactor® Reactor®

Reactor®2 2

2Elite Elite

EliteIntegrated Integrated

Integrated

Proportioning Proportioning

ProportioningSystem System

System332636G

EN

Electric, Electric,

Electric,Heated, Heated,

Heated,Integrated Integrated

IntegratedPlural Plural

PluralComponent Component

ComponentProportioning Proportioning

ProportioningSystem System

SystemWith With

WithIntegrated Integrated

IntegratedGenerator. Generator.

Generator.For For

For

spraying spraying

sprayingpolyurethane polyurethane

polyurethanefoam foam

foamand and

andpolyurea polyurea

polyureacoatings. coatings.

coatings.For For

Forprofessional professional

professionaluse use

useonly. only.

only.Not Not

Notapproved approved

approvedfor for

foruse use

usein in

in

explosive explosive

explosiveatmospheres atmospheres

atmospheresor or

orhazardous hazardous

hazardouslocations. locations.

locations.Not Not

Notfor for

foroutdoor outdoor

outdooruse. use.

use.

Important Important

ImportantSafety Safety

SafetyInstructions. Instructions.

Instructions.Read Read

Readall all

allwarnings warnings

warningsand and

andinstructions instructions

instructionsin in

in

this this

thismanual. manual.

manual.Save Save

Savethese these

theseinstructions. instructions.

instructions.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Warnings...........................................................3

ImportantIsocyanateInformation.........................8

Models...............................................................10

Approvals...........................................................12

Accessories........................................................12

SuppliedManuals...............................................13

RelatedManuals................................................13

TypicalInstallation,withoutcirculation..................14

TypicalInstallation,withcirculation......................15

ComponentIdentication.....................................16

Generator....................................................18

ProportionerControlPanel...........................19

AirCompressor............................................20

AdvancedDisplayModule............................21

ElectricalEnclosure......................................26

ElectricalCabinet.........................................27

MotorControlModule(MCM)........................28

EngineControlModule.................................29

LoadCenter................................................30

TemperatureControlModule(TCM)Cable

Connections...................................31

CircuitBreakers...........................................32

Overview............................................................34

Setup.................................................................37

LocateReactor............................................37

TrailerSetupGuidelines...............................38

InstallWall(optional)....................................39

ConnectBattery...........................................41

AddFuel.....................................................41

GeneralEquipmentGuidelines.....................42

ElectricalConnections..................................42

ConnectFeedPumps...................................42

BreathingAir................................................42

ConnectPressureReliefLines......................43

InstallFluidTemperatureSensor..................43

ConnectHeatedHosetoProportioner...........43

ClosegunuidmanifoldvalvesAand

B...................................................44

ConnectWhipHosetoGunOrGunFluid

Manifold.........................................44

PressureCheckHose..................................44

ConnectRemoteDisplayModule..................44

Grounding...................................................45

SupplyWetCupsWithThroatSealLiquid

(TSL).............................................46

Operation...........................................................47

InitialSystemSetup.....................................47

RegisterandActivatetheGracoInsite...........48

AdvancedSetupScreens.............................50

System1.....................................................51

System2.....................................................51

Recipes.......................................................51

RunMode...................................................53

Startup...............................................................57

FluidCirculation..................................................61

CirculationThroughReactor.........................61

CirculationThroughGunManifold.................62

JogMode....................................................62

Spraying............................................................63

SprayAdjustments.......................................64

ManualHoseHeatMode..............................65

Shutdown...........................................................67

PressureReliefProcedure..................................69

Flushing.............................................................70

SystemErrors....................................................71

TroubleshootErrors.....................................72

ClearAlarm.................................................72

Maintenance......................................................73

PreventativeMaintenanceSchedule.............73

Wetcup........................................................73

FluidInletStrainerScreen............................73

CoolantFilter...............................................73

GreaseCirculationValves............................73

ISOLubricationLevel...................................73

WiringConnections......................................73

DustProtection............................................73

CoolantLevels.............................................73

CompressorMaintenance.............................73

AirCompressorOilLevel..............................73

CleanHeatSinkFins....................................74

EngineMaintenance....................................74

FuelTank....................................................75

FlushInletStrainerScreen...........................75

PumpLubricationSystem.............................76

USBData...........................................................77

USBLogs....................................................77

SystemCongurationSettings......................78

DownloadLogFiles......................................79

CustomLanguageFile.................................79

UploadProcedure........................................80

AppendixA:EngineControlModule.....................81

Dimensions........................................................84

PerformanceCharts............................................87

TechnicalSpecications......................................90

GracoExtendedWarrantyforIntegrated

Reactor®2Components.......................93

2332636G

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-specic

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-specichazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan

causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore

servicingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaqualiedelectricianandcomplywithalllocalcodes

andregulations.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMES

Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaledorswallowed.

•ReadSafetyDataSheet(SDS)forhandlinginstructionsandtoknowthespecichazardsof

theuidsyouareusing,includingtheeffectsoflong-termexposure.

•Whenspraying,servicingequipment,orwhenintheworkarea,alwayskeepworkarea

wellventilatedandalwayswearappropriatepersonalprotectiveequipment.SeePersonal Personal

Personal

Protective Protective

ProtectiveEquipment Equipment

Equipmentwarningsinthismanual.

•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

CARBON CARBON

CARBONMONOXIDE MONOXIDE

MONOXIDEHAZARD HAZARD

HAZARD

Exhaustcontainspoisonouscarbonmonoxide,whichiscolorlessandodorless.Breathing

carbonmonoxidecancausedeath.

•Donotoperateinanenclosedarea.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Alwayswearappropriatepersonalprotectiveequipmentandcoverallskinwhenspraying,

servicingequipment,orwhenintheworkarea.Protectiveequipmenthelpspreventserious

injury,includinglong-termexposure;inhalationoftoxicfumes,mistsorvapors;allergicreaction;

burns;eyeinjuryandhearingloss.Thisprotectiveequipmentincludesbutisnotlimitedto:

•Aproperlyttingrespirator,whichmayincludeasupplied-airrespirator,chemically

impermeablegloves,protectiveclothingandfootcoveringsasrecommendedbytheuid

manufacturerandlocalregulatoryauthority.

•Protectiveeyewearandhearingprotection.

332636G3

Warnings

WARNING WARNING

WARNING

SKIN SKIN

SKININJECTION INJECTION

INJECTIONHAZARD HAZARD

HAZARD

High-pressureuidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay

looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get

Getimmediate immediate

immediatesurgical surgical

surgical

treatment treatment

treatment.

•Donotspraywithouttipguardandtriggerguardinstalled.

•Engagetriggerlockwhennotspraying.

•Donotpointgunatanyoneoratanypartofthebody.

•Donotputyourhandoverthespraytip.

•Donotstopordeectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopsprayingandbeforecleaning,checking,

orservicingequipment.

•Tightenalluidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Tohelp

preventreandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhenammable

fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Useonlygroundedhoses.

•Holdgunrmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless

theyareantistaticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworkingreextinguisherintheworkarea.

4332636G

Warnings

WARNING WARNING

WARNING

THERMAL THERMAL

THERMALEXPANSION EXPANSION

EXPANSIONHAZARD HAZARD

HAZARD

Fluidssubjectedtoheatinconnedspaces,includinghoses,cancreatearapidriseinpressure

duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious

injury.

•Openavalvetorelievetheuidexpansionduringheating.

•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useofuidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsoruidscontainingsuchsolvents.

•Manyotheruidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

PLASTIC PLASTIC

PLASTICPARTS PARTS

PARTSCLEANING CLEANING

CLEANINGSOLVENT SOLVENT

SOLVENTHAZARD HAZARD

HAZARD

Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious

injuryorpropertydamage.

•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing

parts.

•SeeTechnical Technical

TechnicalData Data

Datainthisandallotherequipmentinstructionmanuals.Readuidand

solventmanufacturer’sMSDSsandrecommendations.

332636G5

Warnings

WARNING WARNING

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Useuidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData

inallequipmentmanuals.Readuidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

BATTERY BATTERY

BATTERYHAZARD HAZARD

HAZARD

Thebatterymayleak,explode,causeburns,orcauseanexplosionifmishandled.

•Onlyusethebatterytypespeciedforusewiththeequipment.SeeTechnical Technical

TechnicalData Data

Data.

•Batterymaintenancemustonlybeperformedorsupervisedbypersonnelknowledgeableof

batteriesandtherequiredprecautions.Keepunauthorizedpersonnelawayfrombattery.

•Whenreplacingthebattery,usethesamelead-acidautomotivebattery,with800CCA

minimum,speciedforusewiththeequipment.SeeTechnical Technical

TechnicalData Data

Data.

•Donotdisposeofbatteryinre.Thebatteryiscapableofexploding.

•Followlocalordinancesand/orregulationsfordisposal.

•Donotopenormutilatethebattery.Releasedelectrolytehasbeenknowntobeharmfulto

theskinandeyesandtobetoxic.

•Removewatches,rings,orothermetalobjects.

•Onlyusetoolswithinsulatedhandles.Donotlaytoolsormetalpartsontopofbattery.

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinch,cutoramputatengersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

equipment,followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

6332636G

Warnings

WARNING WARNING

WARNING

ENTAGLEMENT ENTAGLEMENT

ENTAGLEMENTHAZARD HAZARD

HAZARD

Rotatingpartscancauseseriousinjury.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Donotwearlooseclothing,jewelryorlonghairwhileoperatingequipment.

•Equipmentcanstartwithoutwarning.Beforechecking,moving,orservicingequipment,

followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesanduidthatisheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhotuidorequipment.

CALIFORNIA CALIFORNIA

CALIFORNIAPROPOSITION PROPOSITION

PROPOSITION65 65

65

TheengineexhaustfromthisproductcontainsachemicalknowntotheStateofCaliforniato

causecancer,birthdefectsorotherreproductiveharm.

332636G7

ImportantIsocyanateInformation

Important Important

ImportantIsocyanate Isocyanate

IsocyanateInformation Information

Information

Isocyanates(ISO)arecatalystsusedintwocomponentmaterials.

Isocyanate Isocyanate

IsocyanateConditions Conditions

Conditions

Sprayingordispensinguidsthatcontainisocyanatescreatespotentiallyharmfulmists,vapors,and

atomizedparticulates.

•Readandunderstandtheuidmanufacturer’swarningsandSafetyDataSheet(SDS)toknowspecic

hazardsandprecautionsrelatedtoisocyanates.

•Useofisocyanatesinvolvespotentiallyhazardousprocedures.Donotspraywiththisequipmentunless

youaretrained,qualied,andhavereadandunderstoodtheinformationinthismanualandintheuid

manufacturer’sapplicationinstructionsandSDS.

•Useofincorrectlymaintainedormis-adjustedequipmentmayresultinimproperlycuredmaterial,which

couldcauseoffgassingandoffensiveodors.Equipmentmustbecarefullymaintainedandadjusted

accordingtoinstructionsinthemanual.

•Topreventinhalationofisocyanatemists,vaporsandatomizedparticulates,everyoneinthework

areamustwearappropriaterespiratoryprotection.Alwayswearaproperlyttingrespirator,which

mayincludeasupplied-airrespirator.Ventilatetheworkareaaccordingtoinstructionsintheuid

manufacturer’sSDS.

•Avoidallskincontactwithisocyanates.Everyoneintheworkareamustwearchemicallyimpermeable

gloves,protectiveclothingandfootcoveringsasrecommendedbytheuidmanufacturerandlocal

regulatoryauthority.Followalluidmanufacturerrecommendations,includingthoseregardinghandling

ofcontaminatedclothing.Afterspraying,washhandsandfacebeforeeatingordrinking.

•Hazardfromexposuretoisocyanatescontinuesafterspraying.Anyonewithoutappropriatepersonal

protectiveequipmentmuststayoutoftheworkareaduringapplicationandafterapplicationforthetime

periodspeciedbytheuidmanufacturer.Generallythistimeperiodisatleast24hours.

•Warnotherswhomayenterworkareaofhazardfromexposuretoisocyanates.Followthe

recommendationsoftheuidmanufacturerandlocalregulatoryauthority.Postingaplacardsuchasthe

followingoutsidetheworkareaisrecommended:

8332636G

ImportantIsocyanateInformation

Material Material

MaterialSelf Self

Self- -

-Ignition Ignition

Ignition

Somematerialsmaybecomeself-ignitingifapplied

toothick.Readmaterialmanufacturer’swarnings

andSDS.

Keep Keep

KeepComponents Components

ComponentsA A

Aand and

andB B

BSeparate Separate

Separate

Cross-contaminationcanresultincured

materialinuidlineswhichcouldcauseserious

injuryordamagetoequipment.Toprevent

cross-contamination:

•Never Never

NeverinterchangecomponentAandcomponent

Bwettedparts.

•Neverusesolventononesideifithasbeen

contaminatedfromtheotherside.

Changing Changing

ChangingMaterials Materials

Materials

NOTICE NOTICE

NOTICE

Changingthematerialtypesusedinyour

equipmentrequiresspecialattentiontoavoid

equipmentdamageanddowntime.

•Whenchangingmaterials,ushtheequipment

multipletimestoensureitisthoroughlyclean.

•Alwayscleantheuidinletstrainersafter

ushing.

•Checkwithyourmaterialmanufacturerfor

chemicalcompatibility.

•Whenchangingbetweenepoxiesandurethanes

orpolyureas,disassembleandcleanalluid

componentsandchangehoses.Epoxiesoften

haveaminesontheB(hardener)side.Polyureas

oftenhaveaminesontheB(resin)side.

Moisture Moisture

MoistureSensitivity Sensitivity

Sensitivityof of

ofIsocyanates Isocyanates

Isocyanates

Exposuretomoisture(suchashumidity)willcause

ISOtopartiallycure,formingsmall,hard,abrasive

crystalsthatbecomesuspendedintheuid.

EventuallyalmwillformonthesurfaceandtheISO

willbegintogel,increasinginviscosity.

NOTICE NOTICE

NOTICE

PartiallycuredISOwillreduceperformanceand

thelifeofallwettedparts.

•Alwaysuseasealedcontainerwithadesiccant

dryerinthevent,oranitrogenatmosphere.

Never Never

NeverstoreISOinanopencontainer.

•KeeptheISOpumpwetcuporreservoir(if

installed)lledwithappropriatelubricant.The

lubricantcreatesabarrierbetweentheISOand

theatmosphere.

•Useonlymoisture-proofhosescompatiblewith

ISO.

•Neverusereclaimedsolvents,whichmay

containmoisture.Alwayskeepsolvent

containersclosedwhennotinuse.

•Alwayslubricatethreadedpartswithan

appropriatelubricantwhenreassembling.

NOTE: NOTE:

NOTE:Theamountoflmformationandrateof

crystallizationvariesdependingontheblendofISO,

thehumidity,andthetemperature.

Foam Foam

FoamResins Resins

Resinswith with

with245 245

245fa fa

faBlowing Blowing

Blowing

Agents Agents

Agents

Somefoamblowingagentswillfrothattemperatures

above90°F(33°C)whennotunderpressure,

especiallyifagitated.Toreducefrothing,minimize

preheatinginacirculationsystem.

332636G9

Models

Models Models

Models

Reactor Reactor

Reactor2 2

2E E

E- -

-30i 30i

30iElite Elite

Elite

AllbasesystemsincludeuidinletpressureandtemperaturesensorsandGracoInSite™.Forpartnumbers,

seeAccessories,page12.

No No

NoAir Air

AirCompressor/Dryer Compressor/Dryer

Compressor/Dryeru

With With

WithAir Air

AirCompressor/Dryer Compressor/Dryer

Compressor/Dryer

Model Model

ModelE E

E- -

-30i 30i

30iE E

E- -

-30i 30i

30iwith with

withheat heat

heatE E

E- -

-30i 30i

30iE E

E- -

-30i 30i

30iwith with

withheat heat

heat

Base Base

BaseMachine Machine

Machinel272079272080272089272090

Maximum Maximum

MaximumFluid Fluid

Fluid

Working Working

WorkingPressure Pressure

Pressure

psi psi

psi(MPa, (MPa,

(MPa,bar) bar)

bar)

2000(13.8,138)2000(13.8,138)2000(13.8,138)2000(13.8,138)

Approximate Approximate

ApproximateOutput Output

Output

per per

perCycle Cycle

Cycle(A+B) (A+B)

(A+B)gal. gal.

gal.

(liter) (liter)

(liter)

0.0272(0.1034)0.0272(0.1034)0.0272(0.1034)0.0272(0.1034)

Max Max

MaxFlow Flow

FlowRate Rate

Ratelb/min lb/min

lb/min

(kg/min) (kg/min)

(kg/min)

30(13.5)30(13.5)30(13.5)30(13.5)

Total Total

TotalSystem System

SystemLoad Load

Load† †

†

(Watts) (Watts)

(Watts)

7,40011,60013,50017,700

Voltage Voltage

Voltage(phase) (phase)

(phase)240VAC(1)240VAC(1)240VAC(1)240VAC(1)

Available Available

AvailableAuxiliary Auxiliary

Auxiliary

Current Current

Currentat at

atVolts, Volts,

Volts,60 60

60

Hz* Hz*

Hz*H

52Amps(240)35Amps(240)22Amps(240)

9Amps(120)

5Amps(240)

9Amps(120)

Fusion Fusion

FusionAP AP

APPackage Package

Package6

(GunPartNo.)

AP2079

(246102)

AH2079

(246102)

AP2080

(246102)

AH2080

(246102)

AP2089

(246102)

AH2089

(246102)

AP2090

(246102)

AH2090

(246102)

Fusion Fusion

FusionCS CS

CSPackage Package

Package6

(GunPartNo.)

CS2079

(CS02RD)

CH2079

(CS02RD)

CS2080

(CS02RD)

CH2080

(CS02RD)

CS2089

(CS02RD)

CH2089

(CS02RD)

CS2090

(CS02RD)

CH2090

(CS02RD)

Probler Probler

ProblerP2 P2

P2Package Package

Package6

(GunPartNo.)

P22079

(GCP2R2)

PH2079

(GCP2R2)

P22080

(GCP2R2)

PH2080

(GCP2R2)

P22089

(GCP2R2)

PH2089

(GCP2R2)

P22090

(GCP2R2)

PH2090

(GCP2R2)

24Y24024Y24024Y24024Y24024Y24024Y24024Y24024Y240 Heated Heated

HeatedHose Hose

Hose

50 50

50ft ft

ft(15 (15

(15m) m)

m)

24Y240(Xtreme-

Wrap)

Qty: Qty:

Qty:1Qty: Qty:

Qty:5Qty: Qty:

Qty:1Qty: Qty:

Qty:5Qty: Qty:

Qty:1Qty: Qty:

Qty:5Qty: Qty:

Qty:1Qty: Qty:

Qty:5

Heated Heated

HeatedWhip Whip

WhipHose Hose

Hose

10 10

10ft ft

ft(3 (3

(3m) m)

m)

246050246050246050246050

=Totalsystemwattsusedbysystem,basedon

maximumheatedhoselengthof310ft(94.5m)

foreachunit.

*Fullloadampsavailableforauxiliaryequipment

whenallbare-systemcomponentsareoperating

atmaximumcapabilities.Availableauxiliary

currentisbasedon310ft(94.5m)ofheatedhose.

Anadditional3.0amps(240VAC)ofauxiliary

currentisavailableforeach50ft(15.2m)section

ofheatedhosethatisnotused.

Auxiliarycurrentat120VACisavailableonCB08,

line1(circuitbreakerpin2),line2currentat120

VACisusedbytheairdryer(circuitbreakerpin4).

HAvailableauxiliarycurrentwillbelesswhenthe

engineisde-ratedforsitealtitude.Reducethe

AvailableAuxiliaryCurrentinthechartby2.5

Amps(240VAC)per1000ft(300m)elevation

increments.Iftheavailableauxiliarycurrentis

lessthanzero,thesystemcongurationmaynot

supportthefullloadatthataltitude.

uIncludesCompleteAirCompressor/DryerKit

24U176.

RefertoCircuitBreakerCongurationOptions,

page33.

lSeeApprovals,page12.

6Packagesincludegun,heatedhose,andwhip

hose.

10332636G

Models

Reactor Reactor

Reactor2 2

2E E

E- -

-XP2i XP2i

XP2iElite Elite

Elite

AllbasesystemsincludeuidinletpressureandtemperaturesensorsandGracoInSite™.Forpartnumbers,

seeAccessories,page12.

No No

NoAir Air

AirCompressor/Dryer Compressor/Dryer

Compressor/Dryeru

With With

WithAir Air

AirCompressor/Dryer Compressor/Dryer

Compressor/Dryer

Model Model

Model

E E

E- -

-XP2i XP2i

XP2iwith with

withheat heat

heatE E

E- -

-XP2i XP2i

XP2iwith with

withheat heat

heat

Base Base

BaseMachine Machine

Machinel272081272091

Maximum Maximum

MaximumFluid Fluid

FluidWorking Working

WorkingPressure Pressure

Pressurepsi psi

psi

(MPa, (MPa,

(MPa,bar) bar)

bar)

3500(24.1,241)3500(24.1,241)

Approximate Approximate

ApproximateOutput Output

Outputper per

perCycle Cycle

Cycle(A+B) (A+B)

(A+B)

gal. gal.

gal.(liter) (liter)

(liter)

0.0203(0.0771)0.0203(0.0771)

Max Max

MaxFlow Flow

FlowRate Rate

Rategal/min gal/min

gal/min(l/min) (l/min)

(l/min)2.0(7.6)2.0(7.6)

Total Total

TotalSystem System

SystemLoad Load

Load† †

†(Watts) (Watts)

(Watts)11,60017,700

Voltage Voltage

Voltage(phase) (phase)

(phase)240VAC(1)240VAC(1)

Available Available

AvailableAuxiliary Auxiliary

AuxiliaryCurrent Current

Currentat at

atVolts, Volts,

Volts,60 60

60

Hz* Hz*

Hz*H

35Amps(240)5Amps(240)

9Amps(120)

Fusion Fusion

FusionAP AP

APPackage Package

Package6

(GunPartNo.)

AP2081

(246100)

AP2091

(246100)

Probler Probler

ProblerP2 P2

P2Package Package

Package6

(GunPartNo.)

P22081

(GCP2R0)

P22091

(GCP2R0)

Heated Heated

HeatedHose Hose

Hose

50 50

50ft ft

ft(15 (15

(15m) m)

m)

24Y241Xtreme-Wrap24Y241Xtreme-Wrap

Heated Heated

HeatedWhip Whip

WhipHose Hose

Hose

10 10

10ft ft

ft(3 (3

(3m) m)

m)

246055246055

=Totalsystemwattsusedbysystem,basedon

maximumheatedhoselengthof310ft(94.5m)

foreachunit.

*Fullloadampsavailableforauxiliaryequipment

whenallbare-systemcomponentsareoperating

atmaximumcapabilities.Availableauxiliary

currentisbasedon310ft(94.5m)ofheatedhose.

Anadditional3.0amps(240VAC)ofauxiliary

currentisavailableforeach50ft(15.2m)section

ofheatedhosethatisnotused.

Auxiliarycurrentat120VACisavailableonline1

(circuitbreakerpin2),line2currentat120VACis

usedbytheairdryer(circuitbreakerpin4).

HAvailableauxiliarycurrentwillbelesswhenthe

engineisde-ratedforsitealtitude.Reducethe

AvailableAuxiliaryCurrentinthechartby2.5

Amps(240VAC)per1000ft(300m)elevation

increments.Iftheavailableauxiliarycurrentis

lessthanzero,thesystemcongurationmaynot

supportthefullloadatthataltitude.

uIncludesCompleteAirCompressor/DryerKit

24U176.

RefertoCircuitBreakerCongurationOptions,

page33.

lSeeApprovals,page12.

6Packagesincludegun,heatedhose,andwhip

hose.

332636G11

Approvals

Approvals Approvals

Approvals

Intertekapprovalsapplytoproportioningsystems

withouthoses.

Model Model

ModelProportioning Proportioning

ProportioningSystem System

SystemApprovals: Approvals:

Approvals:

272079

272089

9902471 9902471

9902471

ConformstoANSI/ULStd.73

CertiedtoCAN/CSAStd.

C22.2No.68

272080

272081

272090

272091

9902471 9902471

9902471

ConformstoANSI/ULStd.499

CertiedtoCAN/CSAStd.

C22.2No.88

Note

Heatedhosesprovidedwithasystemorsold

individuallyarenotapprovedbyIntertek.

Accessories Accessories

Accessories

Kit Kit

KitNumber Number

NumberDescription Description

Description

15M483RemoteDisplayModuleProtective

Covers(10pack)

15V551ADMProtectiveCovers(10pack)

24K207FluidTemperatureSensor(FTS)

withRTD

24K333FuelLineandCableExtensionKit

24K336HoseRack

24K337LightTowerKit

24L911PalletSupportKit

24M174DrumLevelSticks

24U174RemoteDisplayModuleKit

24U176CompleteAirCompressorKit

24U177FeedPumpShutdownKit

24U181BoosterHeatUpgradeKit

Cables Cables

Cables

121006150ft(45m)cable(forremote

displaymodule)

24N365RTDTestCables(toaideresistance

measurements)

24N44950ft(15m)CANcable(forremote

displaymodule)

12332636G

SuppliedManuals

Supplied Supplied

SuppliedManuals Manuals

Manuals

ThefollowingmanualsareshippedwiththeReactor.

Refertothesemanualsfordetailedequipment

information.

Manualsarealsoavailableatwww.graco.com.

Manual Manual

ManualDescription Description

Description

332636Reactor2EliteIntegrated

ProportioningSystem,Operation

333093Reactor2EliteIntegrated

ProportioningSystem,Startup

Instructions

333094Reactor2EliteIntegrated

ProportioningSystem,Shutdown

Instructions

SEBU8311–

02

Perkins®Engine,Repair-Parts

Accessatwww.perkins.com.Go

toServiceandSupport/manuals.

Selectenginefamilyandtypecode

“GN”.

-MeccAlteSelf-RegulatingAlternator

SeriesNPE,Repair-Parts

Accessatwww.meccalte.com.

Select“meccalte”logo/Download

/InstructionManuals.SelectNPE

instructionmanualonpage5.Goto

Supportandenterserialnumberfor

PartsListandHelpVideos.

ContactMeccAlteforwarrantyand

service

ST

15825–00

AirCompressor,Operation/Mainte-

nance&Partslist.

Accessatwww.hydrovaneprod-

ucts.com.GotoWarranty&Service

tabandselect“contactus”to

requestmanuals.

33227482RefrigeratedAirDryer,Instruction

manual

AccessfromService

Department(724)746–1100or

www.spx.com/en/hankison.

Related Related

RelatedManuals Manuals

Manuals

Thefollowingmanualsareforaccessoriesusedwith

theReactor.

Component Component

ComponentManuals Manuals

Manualsin in

inEnglish: English:

English:

Manualsareavailableatwww.graco.com.

System System

SystemManuals Manuals

Manuals

332637Reactor2EliteIntegrated

ProportioningSystem,Repair-Parts

Displacement Displacement

DisplacementPump Pump

PumpManual Manual

Manual

309577ElectricReactorDisplacementPump,

Repair-Parts

Feed Feed

FeedSystem System

SystemManuals Manuals

Manuals

309572HeatedHose,Instructions-Parts

309852CirculationandReturnTubeKit,

Instructions-Parts

309815FeedPumpKits,Instructions-Parts

309827FeedPumpAirSupplyKit,

Instructions-Parts

Spray Spray

SprayGun Gun

GunManuals Manuals

Manuals

309550Fusion™APGun

312666Fusion™CSGun

313213ProblerP2Gun

Accessory Accessory

AccessoryManuals Manuals

Manuals

332733AirCompressorandAirDryerKit,

Instructions-Parts

3A1905FeedPumpShutdownKit,

Instructions-Parts

3A1906LightTowerKit,Instructions-Parts

3A1904FuelTank/BatteryMoveKit,

Instructions-Parts

3A1903HoseRack,Instructions-Parts

332738BoosterHeatRetrotKit,

Instructions-Parts

3A1907RemoteDisplayModule,

Instructions-Parts

3A2574PalletSupportKit,Instructions-Parts

332636G13

TypicalInstallation,withoutcirculation

Typical Typical

TypicalInstallation, Installation,

Installation,

without without

withoutcirculation circulation

circulation

B

G

KMJ

G

H

K

LJ

D

S

C*

P

E

A

F

N

Figure1

*Shownexposedforclarity.Wrapwithtapeduringoperation.

AReactorProportioner

BHeatedHose

CFluidTemperatureSensor(FTS)

DHeatedWhipHose

EFusionSprayGun

FGunAirSupplyHose

GFeedPumpAirSupplyLines

HAgitatorAirSupplyLine

JFluidSupplyLines

KFeedPumps

LAgitator

MDesiccantDryer

NBleedLines

PGunFluidManifold(partofgun)

SRemoteDisplayModuleKit(optional)

14332636G

TypicalInstallation,withcirculation

Typical Typical

TypicalInstallation, Installation,

Installation,with with

with

circulation circulation

circulation

S

M

B

D

GKM

R

J

GHK

LJ

R

A

F

C*

P

E

Figure2

*Shownexposedforclarity.Wrapwithtapeduringoperation.

AReactorProportioner

BHeatedHose

CFluidTemperatureSensor(FTS)

DHeatedWhipHose

EFusionSprayGun

FGunAirSupplyHose

GFeedPumpAirSupplyLines

HAgitatorAirSupplyLine

JFluidSupplyLines

KFeedPumps

LAgitator

MDesiccantDryer

PGunFluidManifold(partofgun)

RRecirculationLines

SRemoteDisplayModule(optional)

332636G15

ComponentIdentication

Component Component

ComponentIdentication Identication

Identication

GG

PC

DG

EM

PA

PB

PT MP

DB

GB SB

SA

BA

BB

FA

FB

HA HB

(FM)

GA

T

SC

Figure3FrontView

BAComponentAPressureReliefOutlet

BBComponentBPressureReliefOutlet

DGDriveGearHousing

DBElectricalEnclosure

EMElectricMotor

FAComponentAFluidManifoldInlet

FBComponentBFluidManifoldInlet

FMReactorFluidManifold

GAComponentAPressureGauge

GBComponentBPressureGauge

GGGenerator,page18

HAComponentAHoseConnection

HBComponentBHoseConnection

HCHeatedHoseElectricalConnectors

MPMainPowerSwitch

PAComponentAPump

PBComponentBPump(behindElectrical

Enclosure)

PCProportionerControlPanel,page19

PTPallet

SAComponentAPRESSURE

RELIEF/SPRAYValve

SBComponentBPRESSURE

RELIEF/SPRAYValve

SCFluidTemperatureSensor(FTS)Cable

TAComponentAPressureTransducer

(behindgaugeGA)

TBComponentBPressureTransducer

(behindgaugeGB)

16332636G

ComponentIdentication

EC

LR

HE

VA

VB HE

SG

CP

FH

VC

FV

FF

Figure4BackView

CPCirculationPump

ECElectricalCordStrainRelief

FFY-strainer(includespressure

gauge,temperaturegauge,and

pressure/temperaturesensor)

FHBoosterFluidHeater(notincludedwithall

models)

FVFluidInletValve(Asideshown)

HEHeatExchangers(heatexchangercoolant

loop)

HMTemperatureControlModule(TCM)Cable

Connections,page31

LRISOPumpLubricantReservoir

MMMotorControlModule(MCM),page28

SGSightGlass

VAComponentAControlValve

VBComponentBControlValve

VCBypassControlValve

332636G17

ComponentIdentication

Generator Generator

Generator

BE

HB

HF

RC

FP

OD

FH

EX

EA

FS

FT

GD

EE

DF

AF

OF

ED

EB HE

ER

OL

ST

RF

TR

GL

FJ FD

OS

WS

Figure5

AFAirFilter

BEBattery(notsupplied)

DFDieselFuelFilter

EA12VChargeAlternator

EBEngineCoolantExpansionBottle

EEEngine

EDEngineOilDipstick

ERRadiator

EXExhaust

FDFuelShutoffSolenoid

FHFilterHousing

FJFuelInjector

FPFuelPump

FSDieselFuelFillCap

FTDieselFuelTank

GDGeneratorPowerDistributionBox

GLGlowPlugs

HBHeatExchangerCoolantExpansionBottle

HEHeatExchanger

HFHeatExchangerCoolantFillBottle

ODOilDrain

OFOilFilter

OLOilFill

OSOilPressureSwitch

RCEngineCoolantRadiatorCap

RFRadiatorFan

STStarter

TRCoolantTemperatureSensor

WSOver-TemperatureSwitch

18332636G

ComponentIdentication

Proportioner Proportioner

ProportionerControl Control

ControlPanel Panel

Panel

PE

PF*

PG*

PH*

PJ*

PD

PK PL PM

PR

PP

PN

ti17151a

Figure6

PDAdvancedDisplayModule(ADM),page21

PEEngineControlModule,page29

PF*ComponentAFeedPumpAirOutlet

PG*ComponentBFeedPumpAirOutlet

PH*AgitatorAirOutlet

PJ*GunAirOutlet

PKComponentAFeedPumpAirRegulator

PLComponentBFeedPumpandAgitatorAir

Regulator

PMGunAirRegulator

PNComponentAFeedPumpPressureGauge

PPComponentBFeedPumpandAgitator

PressureGauge

PRGunPressureGauge

*Notforbreathingairuse.

332636G19

ComponentIdentication

Air Air

AirCompressor Compressor

Compressor

Selectmodelsaresuppliedwithanaircompressor

andairdryer.

Figure7

CAAirCompressor

CBPowerBox

CCAirCompressorandDryerOn/OffSwitch

CDRefrigeratedAirDryer

CEAirDryerDrainTube(bottomofrefrigerated

airdryer;notshown)

CFAirCompressorPressureGauge

20332636G

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Graco 332636G, Reactor 2 Elite Integrated Proportioning System Owner's manual

Graco 332636G, Reactor 2 Elite Integrated Proportioning System Owner's manual

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