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Graco 332636G, Reactor 2 Elite Integrated Proportioning System Owner's manual

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Operation
Reactor® Reactor®
Reactor®2 2
2Elite Elite
EliteIntegrated Integrated
Integrated
Proportioning Proportioning
ProportioningSystem System
System332636G
EN
Electric, Electric,
Electric,Heated, Heated,
Heated,Integrated Integrated
IntegratedPlural Plural
PluralComponent Component
ComponentProportioning Proportioning
ProportioningSystem System
SystemWith With
WithIntegrated Integrated
IntegratedGenerator. Generator.
Generator.For For
For
spraying spraying
sprayingpolyurethane polyurethane
polyurethanefoam foam
foamand and
andpolyurea polyurea
polyureacoatings. coatings.
coatings.For For
Forprofessional professional
professionaluse use
useonly. only.
only.Not Not
Notapproved approved
approvedfor for
foruse use
usein in
in
explosive explosive
explosiveatmospheres atmospheres
atmospheresor or
orhazardous hazardous
hazardouslocations. locations.
locations.Not Not
Notfor for
foroutdoor outdoor
outdooruse. use.
use.
Important Important
ImportantSafety Safety
SafetyInstructions. Instructions.
Instructions.Read Read
Readall all
allwarnings warnings
warningsand and
andinstructions instructions
instructionsin in
in
this this
thismanual. manual.
manual.Save Save
Savethese these
theseinstructions. instructions.
instructions.
PROVENQUALITY.LEADINGTECHNOLOGY.
Contents Contents
Contents
Warnings...........................................................3
ImportantIsocyanateInformation.........................8
Models...............................................................10
Approvals...........................................................12
Accessories........................................................12
SuppliedManuals...............................................13
RelatedManuals................................................13
TypicalInstallation,withoutcirculation..................14
TypicalInstallation,withcirculation......................15
ComponentIdentication.....................................16
Generator....................................................18
ProportionerControlPanel...........................19
AirCompressor............................................20
AdvancedDisplayModule............................21
ElectricalEnclosure......................................26
ElectricalCabinet.........................................27
MotorControlModule(MCM)........................28
EngineControlModule.................................29
LoadCenter................................................30
TemperatureControlModule(TCM)Cable
Connections...................................31
CircuitBreakers...........................................32
Overview............................................................34
Setup.................................................................37
LocateReactor............................................37
TrailerSetupGuidelines...............................38
InstallWall(optional)....................................39
ConnectBattery...........................................41
AddFuel.....................................................41
GeneralEquipmentGuidelines.....................42
ElectricalConnections..................................42
ConnectFeedPumps...................................42
BreathingAir................................................42
ConnectPressureReliefLines......................43
InstallFluidTemperatureSensor..................43
ConnectHeatedHosetoProportioner...........43
ClosegunuidmanifoldvalvesAand
B...................................................44
ConnectWhipHosetoGunOrGunFluid
Manifold.........................................44
PressureCheckHose..................................44
ConnectRemoteDisplayModule..................44
Grounding...................................................45
SupplyWetCupsWithThroatSealLiquid
(TSL).............................................46
Operation...........................................................47
InitialSystemSetup.....................................47
RegisterandActivatetheGracoInsite...........48
AdvancedSetupScreens.............................50
System1.....................................................51
System2.....................................................51
Recipes.......................................................51
RunMode...................................................53
Startup...............................................................57
FluidCirculation..................................................61
CirculationThroughReactor.........................61
CirculationThroughGunManifold.................62
JogMode....................................................62
Spraying............................................................63
SprayAdjustments.......................................64
ManualHoseHeatMode..............................65
Shutdown...........................................................67
PressureReliefProcedure..................................69
Flushing.............................................................70
SystemErrors....................................................71
TroubleshootErrors.....................................72
ClearAlarm.................................................72
Maintenance......................................................73
PreventativeMaintenanceSchedule.............73
Wetcup........................................................73
FluidInletStrainerScreen............................73
CoolantFilter...............................................73
GreaseCirculationValves............................73
ISOLubricationLevel...................................73
WiringConnections......................................73
DustProtection............................................73
CoolantLevels.............................................73
CompressorMaintenance.............................73
AirCompressorOilLevel..............................73
CleanHeatSinkFins....................................74
EngineMaintenance....................................74
FuelTank....................................................75
FlushInletStrainerScreen...........................75
PumpLubricationSystem.............................76
USBData...........................................................77
USBLogs....................................................77
SystemCongurationSettings......................78
DownloadLogFiles......................................79
CustomLanguageFile.................................79
UploadProcedure........................................80
AppendixA:EngineControlModule.....................81
Dimensions........................................................84
PerformanceCharts............................................87
TechnicalSpecications......................................90
GracoExtendedWarrantyforIntegrated
Reactor®2Components.......................93
2332636G
Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-specic
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-specichazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK
SHOCKHAZARD HAZARD
HAZARD
Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan
causeelectricshock.
•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore
servicingequipment.
•Connectonlytogroundedpowersource.
•Allelectricalwiringmustbedonebyaqualiedelectricianandcomplywithalllocalcodes
andregulations.
TOXIC TOXIC
TOXICFLUID FLUID
FLUIDOR OR
ORFUMES FUMES
FUMES
Toxicuidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,
inhaledorswallowed.
•ReadSafetyDataSheet(SDS)forhandlinginstructionsandtoknowthespecichazardsof
theuidsyouareusing,includingtheeffectsoflong-termexposure.
•Whenspraying,servicingequipment,orwhenintheworkarea,alwayskeepworkarea
wellventilatedandalwayswearappropriatepersonalprotectiveequipment.SeePersonal Personal
Personal
Protective Protective
ProtectiveEquipment Equipment
Equipmentwarningsinthismanual.
•Storehazardousuidinapprovedcontainers,anddisposeofitaccordingtoapplicable
guidelines.
CARBON CARBON
CARBONMONOXIDE MONOXIDE
MONOXIDEHAZARD HAZARD
HAZARD
Exhaustcontainspoisonouscarbonmonoxide,whichiscolorlessandodorless.Breathing
carbonmonoxidecancausedeath.
•Donotoperateinanenclosedarea.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE
PROTECTIVEEQUIPMENT EQUIPMENT
EQUIPMENT
Alwayswearappropriatepersonalprotectiveequipmentandcoverallskinwhenspraying,
servicingequipment,orwhenintheworkarea.Protectiveequipmenthelpspreventserious
injury,includinglong-termexposure;inhalationoftoxicfumes,mistsorvapors;allergicreaction;
burns;eyeinjuryandhearingloss.Thisprotectiveequipmentincludesbutisnotlimitedto:
•Aproperlyttingrespirator,whichmayincludeasupplied-airrespirator,chemically
impermeablegloves,protectiveclothingandfootcoveringsasrecommendedbytheuid
manufacturerandlocalregulatoryauthority.
•Protectiveeyewearandhearingprotection.
332636G3
Warnings
WARNING WARNING
WARNING
SKIN SKIN
SKININJECTION INJECTION
INJECTIONHAZARD HAZARD
HAZARD
High-pressureuidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay
looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Getimmediate immediate
immediatesurgical surgical
surgical
treatment treatment
treatment.
•Donotspraywithouttipguardandtriggerguardinstalled.
•Engagetriggerlockwhennotspraying.
•Donotpointgunatanyoneoratanypartofthebody.
•Donotputyourhandoverthespraytip.
•Donotstopordeectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenyoustopsprayingandbeforecleaning,checking,
orservicingequipment.
•Tightenalluidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
FIRE FIRE
FIREAND AND
ANDEXPLOSION EXPLOSION
EXPLOSIONHAZARD HAZARD
HAZARD
Flammablefumes,suchassolventandpaintfumes,inwork work
workarea area
areacanigniteorexplode.Tohelp
preventreandexplosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticarc).
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhenammable
fumesarepresent.
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Useonlygroundedhoses.
•Holdgunrmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless
theyareantistaticorconductive.
•Stop Stop
Stopoperation operation
operationimmediately immediately
immediatelyifstaticsparkingoccursoryoufeelashock. .
.Donotuse
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworkingreextinguisherintheworkarea.
4332636G
Warnings
WARNING WARNING
WARNING
THERMAL THERMAL
THERMALEXPANSION EXPANSION
EXPANSIONHAZARD HAZARD
HAZARD
Fluidssubjectedtoheatinconnedspaces,includinghoses,cancreatearapidriseinpressure
duetothethermalexpansion.Over-pressurizationcanresultinequipmentruptureandserious
injury.
•Openavalvetorelievetheuidexpansionduringheating.
•Replacehosesproactivelyatregularintervalsbasedonyouroperatingconditions.
PRESSURIZED PRESSURIZED
PRESSURIZEDALUMINUM ALUMINUM
ALUMINUMPARTS PARTS
PARTSHAZARD HAZARD
HAZARD
Useofuidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious
chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,
seriousinjury,orpropertydamage.
•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon
solventsoruidscontainingsuchsolvents.
•Manyotheruidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial
supplierforcompatibility.
PLASTIC PLASTIC
PLASTICPARTS PARTS
PARTSCLEANING CLEANING
CLEANINGSOLVENT SOLVENT
SOLVENTHAZARD HAZARD
HAZARD
Manysolventscandegradeplasticpartsandcausethemtofail,whichcouldcauseserious
injuryorpropertydamage.
•Useonlycompatiblewater-basedsolventstocleanplasticstructuralorpressure-containing
parts.
•SeeTechnical Technical
TechnicalData Data
Datainthisandallotherequipmentinstructionmanuals.Readuidand
solventmanufacturer’sMSDSsandrecommendations.
332636G5
Warnings
WARNING WARNING
WARNING
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE
MISUSEHAZARD HAZARD
HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
TechnicalData Data
Datainallequipmentmanuals.
•Useuidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnicalData
inallequipmentmanuals.Readuidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestMSDSfromdistributororretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
BATTERY BATTERY
BATTERYHAZARD HAZARD
HAZARD
Thebatterymayleak,explode,causeburns,orcauseanexplosionifmishandled.
•Onlyusethebatterytypespeciedforusewiththeequipment.SeeTechnical Technical
TechnicalData Data
Data.
•Batterymaintenancemustonlybeperformedorsupervisedbypersonnelknowledgeableof
batteriesandtherequiredprecautions.Keepunauthorizedpersonnelawayfrombattery.
•Whenreplacingthebattery,usethesamelead-acidautomotivebattery,with800CCA
minimum,speciedforusewiththeequipment.SeeTechnical Technical
TechnicalData Data
Data.
•Donotdisposeofbatteryinre.Thebatteryiscapableofexploding.
•Followlocalordinancesand/orregulationsfordisposal.
•Donotopenormutilatethebattery.Releasedelectrolytehasbeenknowntobeharmfulto
theskinandeyesandtobetoxic.
•Removewatches,rings,orothermetalobjects.
•Onlyusetoolswithinsulatedhandles.Donotlaytoolsormetalpartsontopofbattery.
MOVING MOVING
MOVINGPARTS PARTS
PARTSHAZARD HAZARD
HAZARD
Movingpartscanpinch,cutoramputatengersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedureanddisconnectallpowersources.
6332636G
Warnings
WARNING WARNING
WARNING
ENTAGLEMENT ENTAGLEMENT
ENTAGLEMENTHAZARD HAZARD
HAZARD
Rotatingpartscancauseseriousinjury.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Donotwearlooseclothing,jewelryorlonghairwhileoperatingequipment.
•Equipmentcanstartwithoutwarning.Beforechecking,moving,orservicingequipment,
followthePressure Pressure
PressureRelief Relief
ReliefProcedure Procedure
Procedureanddisconnectallpowersources.
BURN BURN
BURNHAZARD HAZARD
HAZARD
Equipmentsurfacesanduidthatisheatedcanbecomeveryhotduringoperation.Toavoid
severeburns:
•Donottouchhotuidorequipment.
CALIFORNIA CALIFORNIA
CALIFORNIAPROPOSITION PROPOSITION
PROPOSITION65 65
65
TheengineexhaustfromthisproductcontainsachemicalknowntotheStateofCaliforniato
causecancer,birthdefectsorotherreproductiveharm.
332636G7
ImportantIsocyanateInformation
Important Important
ImportantIsocyanate Isocyanate
IsocyanateInformation Information
Information
Isocyanates(ISO)arecatalystsusedintwocomponentmaterials.
Isocyanate Isocyanate
IsocyanateConditions Conditions
Conditions
Sprayingordispensinguidsthatcontainisocyanatescreatespotentiallyharmfulmists,vapors,and
atomizedparticulates.
•Readandunderstandtheuidmanufacturer’swarningsandSafetyDataSheet(SDS)toknowspecic
hazardsandprecautionsrelatedtoisocyanates.
•Useofisocyanatesinvolvespotentiallyhazardousprocedures.Donotspraywiththisequipmentunless
youaretrained,qualied,andhavereadandunderstoodtheinformationinthismanualandintheuid
manufacturer’sapplicationinstructionsandSDS.
•Useofincorrectlymaintainedormis-adjustedequipmentmayresultinimproperlycuredmaterial,which
couldcauseoffgassingandoffensiveodors.Equipmentmustbecarefullymaintainedandadjusted
accordingtoinstructionsinthemanual.
•Topreventinhalationofisocyanatemists,vaporsandatomizedparticulates,everyoneinthework
areamustwearappropriaterespiratoryprotection.Alwayswearaproperlyttingrespirator,which
mayincludeasupplied-airrespirator.Ventilatetheworkareaaccordingtoinstructionsintheuid
manufacturer’sSDS.
•Avoidallskincontactwithisocyanates.Everyoneintheworkareamustwearchemicallyimpermeable
gloves,protectiveclothingandfootcoveringsasrecommendedbytheuidmanufacturerandlocal
regulatoryauthority.Followalluidmanufacturerrecommendations,includingthoseregardinghandling
ofcontaminatedclothing.Afterspraying,washhandsandfacebeforeeatingordrinking.
•Hazardfromexposuretoisocyanatescontinuesafterspraying.Anyonewithoutappropriatepersonal
protectiveequipmentmuststayoutoftheworkareaduringapplicationandafterapplicationforthetime
periodspeciedbytheuidmanufacturer.Generallythistimeperiodisatleast24hours.
•Warnotherswhomayenterworkareaofhazardfromexposuretoisocyanates.Followthe
recommendationsoftheuidmanufacturerandlocalregulatoryauthority.Postingaplacardsuchasthe
followingoutsidetheworkareaisrecommended:
8332636G
ImportantIsocyanateInformation
Material Material
MaterialSelf Self
Self- -
-Ignition Ignition
Ignition
Somematerialsmaybecomeself-ignitingifapplied
toothick.Readmaterialmanufacturer’swarnings
andSDS.
Keep Keep
KeepComponents Components
ComponentsA A
Aand and
andB B
BSeparate Separate
Separate
Cross-contaminationcanresultincured
materialinuidlineswhichcouldcauseserious
injuryordamagetoequipment.Toprevent
cross-contamination:
•Never Never
NeverinterchangecomponentAandcomponent
Bwettedparts.
•Neverusesolventononesideifithasbeen
contaminatedfromtheotherside.
Changing Changing
ChangingMaterials Materials
Materials
NOTICE NOTICE
NOTICE
Changingthematerialtypesusedinyour
equipmentrequiresspecialattentiontoavoid
equipmentdamageanddowntime.
•Whenchangingmaterials,ushtheequipment
multipletimestoensureitisthoroughlyclean.
•Alwayscleantheuidinletstrainersafter
ushing.
•Checkwithyourmaterialmanufacturerfor
chemicalcompatibility.
•Whenchangingbetweenepoxiesandurethanes
orpolyureas,disassembleandcleanalluid
componentsandchangehoses.Epoxiesoften
haveaminesontheB(hardener)side.Polyureas
oftenhaveaminesontheB(resin)side.
Moisture Moisture
MoistureSensitivity Sensitivity
Sensitivityof of
ofIsocyanates Isocyanates
Isocyanates
Exposuretomoisture(suchashumidity)willcause
ISOtopartiallycure,formingsmall,hard,abrasive
crystalsthatbecomesuspendedintheuid.
EventuallyalmwillformonthesurfaceandtheISO
willbegintogel,increasinginviscosity.
NOTICE NOTICE
NOTICE
PartiallycuredISOwillreduceperformanceand
thelifeofallwettedparts.
•Alwaysuseasealedcontainerwithadesiccant
dryerinthevent,oranitrogenatmosphere.
Never Never
NeverstoreISOinanopencontainer.
•KeeptheISOpumpwetcuporreservoir(if
installed)lledwithappropriatelubricant.The
lubricantcreatesabarrierbetweentheISOand
theatmosphere.
•Useonlymoisture-proofhosescompatiblewith
ISO.
•Neverusereclaimedsolvents,whichmay
containmoisture.Alwayskeepsolvent
containersclosedwhennotinuse.
•Alwayslubricatethreadedpartswithan
appropriatelubricantwhenreassembling.
NOTE: NOTE:
NOTE:Theamountoflmformationandrateof
crystallizationvariesdependingontheblendofISO,
thehumidity,andthetemperature.
Foam Foam
FoamResins Resins
Resinswith with
with245 245
245fa fa
faBlowing Blowing
Blowing
Agents Agents
Agents
Somefoamblowingagentswillfrothattemperatures
above90°F(33°C)whennotunderpressure,
especiallyifagitated.Toreducefrothing,minimize
preheatinginacirculationsystem.
332636G9
Models
Models Models
Models
Reactor Reactor
Reactor2 2
2E E
E- -
-30i 30i
30iElite Elite
Elite
AllbasesystemsincludeuidinletpressureandtemperaturesensorsandGracoInSite™.Forpartnumbers,
seeAccessories,page12.
No No
NoAir Air
AirCompressor/Dryer Compressor/Dryer
Compressor/Dryeru
With With
WithAir Air
AirCompressor/Dryer Compressor/Dryer
Compressor/Dryer
Model Model
ModelE E
E- -
-30i 30i
30iE E
E- -
-30i 30i
30iwith with
withheat heat
heatE E
E- -
-30i 30i
30iE E
E- -
-30i 30i
30iwith with
withheat heat
heat
Base Base
BaseMachine Machine
Machinel272079272080272089272090
Maximum Maximum
MaximumFluid Fluid
Fluid
Working Working
WorkingPressure Pressure
Pressure
psi psi
psi(MPa, (MPa,
(MPa,bar) bar)
bar)
2000(13.8,138)2000(13.8,138)2000(13.8,138)2000(13.8,138)
Approximate Approximate
ApproximateOutput Output
Output
per per
perCycle Cycle
Cycle(A+B) (A+B)
(A+B)gal. gal.
gal.
(liter) (liter)
(liter)
0.0272(0.1034)0.0272(0.1034)0.0272(0.1034)0.0272(0.1034)
Max Max
MaxFlow Flow
FlowRate Rate
Ratelb/min lb/min
lb/min
(kg/min) (kg/min)
(kg/min)
30(13.5)30(13.5)30(13.5)30(13.5)
Total Total
TotalSystem System
SystemLoad Load
Load† †
†
(Watts) (Watts)
(Watts)
7,40011,60013,50017,700
Voltage Voltage
Voltage(phase) (phase)
(phase)240VAC(1)240VAC(1)240VAC(1)240VAC(1)
Available Available
AvailableAuxiliary Auxiliary
Auxiliary
Current Current
Currentat at
atVolts, Volts,
Volts,60 60
60
Hz* Hz*
Hz*H
52Amps(240)35Amps(240)22Amps(240)
9Amps(120)
5Amps(240)
9Amps(120)
Fusion Fusion
FusionAP AP
APPackage Package
Package6
(GunPartNo.)
AP2079
(246102)
AH2079
(246102)
AP2080
(246102)
AH2080
(246102)
AP2089
(246102)
AH2089
(246102)
AP2090
(246102)
AH2090
(246102)
Fusion Fusion
FusionCS CS
CSPackage Package
Package6
(GunPartNo.)
CS2079
(CS02RD)
CH2079
(CS02RD)
CS2080
(CS02RD)
CH2080
(CS02RD)
CS2089
(CS02RD)
CH2089
(CS02RD)
CS2090
(CS02RD)
CH2090
(CS02RD)
Probler Probler
ProblerP2 P2
P2Package Package
Package6
(GunPartNo.)
P22079
(GCP2R2)
PH2079
(GCP2R2)
P22080
(GCP2R2)
PH2080
(GCP2R2)
P22089
(GCP2R2)
PH2089
(GCP2R2)
P22090
(GCP2R2)
PH2090
(GCP2R2)
24Y24024Y24024Y24024Y24024Y24024Y24024Y24024Y240 Heated Heated
HeatedHose Hose
Hose
50 50
50ft ft
ft(15 (15
(15m) m)
m)
24Y240(Xtreme-
Wrap)
Qty: Qty:
Qty:1Qty: Qty:
Qty:5Qty: Qty:
Qty:1Qty: Qty:
Qty:5Qty: Qty:
Qty:1Qty: Qty:
Qty:5Qty: Qty:
Qty:1Qty: Qty:
Qty:5
Heated Heated
HeatedWhip Whip
WhipHose Hose
Hose
10 10
10ft ft
ft(3 (3
(3m) m)
m)
246050246050246050246050
=Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthof310ft(94.5m)
foreachunit.
*Fullloadampsavailableforauxiliaryequipment
whenallbare-systemcomponentsareoperating
atmaximumcapabilities.Availableauxiliary
currentisbasedon310ft(94.5m)ofheatedhose.
Anadditional3.0amps(240VAC)ofauxiliary
currentisavailableforeach50ft(15.2m)section
ofheatedhosethatisnotused.
Auxiliarycurrentat120VACisavailableonCB08,
line1(circuitbreakerpin2),line2currentat120
VACisusedbytheairdryer(circuitbreakerpin4).
HAvailableauxiliarycurrentwillbelesswhenthe
engineisde-ratedforsitealtitude.Reducethe
AvailableAuxiliaryCurrentinthechartby2.5
Amps(240VAC)per1000ft(300m)elevation
increments.Iftheavailableauxiliarycurrentis
lessthanzero,thesystemcongurationmaynot
supportthefullloadatthataltitude.
uIncludesCompleteAirCompressor/DryerKit
24U176.
RefertoCircuitBreakerCongurationOptions,
page33.
lSeeApprovals,page12.
6Packagesincludegun,heatedhose,andwhip
hose.
10332636G
Models
Reactor Reactor
Reactor2 2
2E E
E- -
-XP2i XP2i
XP2iElite Elite
Elite
AllbasesystemsincludeuidinletpressureandtemperaturesensorsandGracoInSite™.Forpartnumbers,
seeAccessories,page12.
No No
NoAir Air
AirCompressor/Dryer Compressor/Dryer
Compressor/Dryeru
With With
WithAir Air
AirCompressor/Dryer Compressor/Dryer
Compressor/Dryer
Model Model
Model
E E
E- -
-XP2i XP2i
XP2iwith with
withheat heat
heatE E
E- -
-XP2i XP2i
XP2iwith with
withheat heat
heat
Base Base
BaseMachine Machine
Machinel272081272091
Maximum Maximum
MaximumFluid Fluid
FluidWorking Working
WorkingPressure Pressure
Pressurepsi psi
psi
(MPa, (MPa,
(MPa,bar) bar)
bar)
3500(24.1,241)3500(24.1,241)
Approximate Approximate
ApproximateOutput Output
Outputper per
perCycle Cycle
Cycle(A+B) (A+B)
(A+B)
gal. gal.
gal.(liter) (liter)
(liter)
0.0203(0.0771)0.0203(0.0771)
Max Max
MaxFlow Flow
FlowRate Rate
Rategal/min gal/min
gal/min(l/min) (l/min)
(l/min)2.0(7.6)2.0(7.6)
Total Total
TotalSystem System
SystemLoad Load
Load† †
†(Watts) (Watts)
(Watts)11,60017,700
Voltage Voltage
Voltage(phase) (phase)
(phase)240VAC(1)240VAC(1)
Available Available
AvailableAuxiliary Auxiliary
AuxiliaryCurrent Current
Currentat at
atVolts, Volts,
Volts,60 60
60
Hz* Hz*
Hz*H
35Amps(240)5Amps(240)
9Amps(120)
Fusion Fusion
FusionAP AP
APPackage Package
Package6
(GunPartNo.)
AP2081
(246100)
AP2091
(246100)
Probler Probler
ProblerP2 P2
P2Package Package
Package6
(GunPartNo.)
P22081
(GCP2R0)
P22091
(GCP2R0)
Heated Heated
HeatedHose Hose
Hose
50 50
50ft ft
ft(15 (15
(15m) m)
m)
24Y241Xtreme-Wrap24Y241Xtreme-Wrap
Heated Heated
HeatedWhip Whip
WhipHose Hose
Hose
10 10
10ft ft
ft(3 (3
(3m) m)
m)
246055246055
=Totalsystemwattsusedbysystem,basedon
maximumheatedhoselengthof310ft(94.5m)
foreachunit.
*Fullloadampsavailableforauxiliaryequipment
whenallbare-systemcomponentsareoperating
atmaximumcapabilities.Availableauxiliary
currentisbasedon310ft(94.5m)ofheatedhose.
Anadditional3.0amps(240VAC)ofauxiliary
currentisavailableforeach50ft(15.2m)section
ofheatedhosethatisnotused.
Auxiliarycurrentat120VACisavailableonline1
(circuitbreakerpin2),line2currentat120VACis
usedbytheairdryer(circuitbreakerpin4).
HAvailableauxiliarycurrentwillbelesswhenthe
engineisde-ratedforsitealtitude.Reducethe
AvailableAuxiliaryCurrentinthechartby2.5
Amps(240VAC)per1000ft(300m)elevation
increments.Iftheavailableauxiliarycurrentis
lessthanzero,thesystemcongurationmaynot
supportthefullloadatthataltitude.
uIncludesCompleteAirCompressor/DryerKit
24U176.
RefertoCircuitBreakerCongurationOptions,
page33.
lSeeApprovals,page12.
6Packagesincludegun,heatedhose,andwhip
hose.
332636G11
Approvals
Approvals Approvals
Approvals
Intertekapprovalsapplytoproportioningsystems
withouthoses.
Model Model
ModelProportioning Proportioning
ProportioningSystem System
SystemApprovals: Approvals:
Approvals:
272079
272089
9902471 9902471
9902471
ConformstoANSI/ULStd.73
CertiedtoCAN/CSAStd.
C22.2No.68
272080
272081
272090
272091
9902471 9902471
9902471
ConformstoANSI/ULStd.499
CertiedtoCAN/CSAStd.
C22.2No.88
Note
Heatedhosesprovidedwithasystemorsold
individuallyarenotapprovedbyIntertek.
Accessories Accessories
Accessories
Kit Kit
KitNumber Number
NumberDescription Description
Description
15M483RemoteDisplayModuleProtective
Covers(10pack)
15V551ADMProtectiveCovers(10pack)
24K207FluidTemperatureSensor(FTS)
withRTD
24K333FuelLineandCableExtensionKit
24K336HoseRack
24K337LightTowerKit
24L911PalletSupportKit
24M174DrumLevelSticks
24U174RemoteDisplayModuleKit
24U176CompleteAirCompressorKit
24U177FeedPumpShutdownKit
24U181BoosterHeatUpgradeKit
Cables Cables
Cables
121006150ft(45m)cable(forremote
displaymodule)
24N365RTDTestCables(toaideresistance
measurements)
24N44950ft(15m)CANcable(forremote
displaymodule)
12332636G
SuppliedManuals
Supplied Supplied
SuppliedManuals Manuals
Manuals
ThefollowingmanualsareshippedwiththeReactor.
Refertothesemanualsfordetailedequipment
information.
Manualsarealsoavailableatwww.graco.com.
Manual Manual
ManualDescription Description
Description
332636Reactor2EliteIntegrated
ProportioningSystem,Operation
333093Reactor2EliteIntegrated
ProportioningSystem,Startup
Instructions
333094Reactor2EliteIntegrated
ProportioningSystem,Shutdown
Instructions
SEBU8311–
02
Perkins®Engine,Repair-Parts
Accessatwww.perkins.com.Go
toServiceandSupport/manuals.
Selectenginefamilyandtypecode
“GN”.
-MeccAlteSelf-RegulatingAlternator
SeriesNPE,Repair-Parts
Accessatwww.meccalte.com.
Select“meccalte”logo/Download
/InstructionManuals.SelectNPE
instructionmanualonpage5.Goto
Supportandenterserialnumberfor
PartsListandHelpVideos.
ContactMeccAlteforwarrantyand
service
ST
15825–00
AirCompressor,Operation/Mainte-
nance&Partslist.
Accessatwww.hydrovaneprod-
ucts.com.GotoWarranty&Service
tabandselect“contactus”to
requestmanuals.
33227482RefrigeratedAirDryer,Instruction
manual
AccessfromService
Department(724)746–1100or
www.spx.com/en/hankison.
Related Related
RelatedManuals Manuals
Manuals
Thefollowingmanualsareforaccessoriesusedwith
theReactor.
Component Component
ComponentManuals Manuals
Manualsin in
inEnglish: English:
English:
Manualsareavailableatwww.graco.com.
System System
SystemManuals Manuals
Manuals
332637Reactor2EliteIntegrated
ProportioningSystem,Repair-Parts
Displacement Displacement
DisplacementPump Pump
PumpManual Manual
Manual
309577ElectricReactorDisplacementPump,
Repair-Parts
Feed Feed
FeedSystem System
SystemManuals Manuals
Manuals
309572HeatedHose,Instructions-Parts
309852CirculationandReturnTubeKit,
Instructions-Parts
309815FeedPumpKits,Instructions-Parts
309827FeedPumpAirSupplyKit,
Instructions-Parts
Spray Spray
SprayGun Gun
GunManuals Manuals
Manuals
309550Fusion™APGun
312666Fusion™CSGun
313213ProblerP2Gun
Accessory Accessory
AccessoryManuals Manuals
Manuals
332733AirCompressorandAirDryerKit,
Instructions-Parts
3A1905FeedPumpShutdownKit,
Instructions-Parts
3A1906LightTowerKit,Instructions-Parts
3A1904FuelTank/BatteryMoveKit,
Instructions-Parts
3A1903HoseRack,Instructions-Parts
332738BoosterHeatRetrotKit,
Instructions-Parts
3A1907RemoteDisplayModule,
Instructions-Parts
3A2574PalletSupportKit,Instructions-Parts
332636G13
TypicalInstallation,withoutcirculation
Typical Typical
TypicalInstallation, Installation,
Installation,
without without
withoutcirculation circulation
circulation
B
G
KMJ
G
H
K
LJ
D
S
C*
P
E
A
F
N
N
Figure1
*Shownexposedforclarity.Wrapwithtapeduringoperation.
AReactorProportioner
BHeatedHose
CFluidTemperatureSensor(FTS)
DHeatedWhipHose
EFusionSprayGun
FGunAirSupplyHose
GFeedPumpAirSupplyLines
HAgitatorAirSupplyLine
JFluidSupplyLines
KFeedPumps
LAgitator
MDesiccantDryer
NBleedLines
PGunFluidManifold(partofgun)
SRemoteDisplayModuleKit(optional)
14332636G
TypicalInstallation,withcirculation
Typical Typical
TypicalInstallation, Installation,
Installation,with with
with
circulation circulation
circulation
S
M
B
D
GKM
R
J
GHK
LJ
R
A
F
C*
P
E
Figure2
*Shownexposedforclarity.Wrapwithtapeduringoperation.
AReactorProportioner
BHeatedHose
CFluidTemperatureSensor(FTS)
DHeatedWhipHose
EFusionSprayGun
FGunAirSupplyHose
GFeedPumpAirSupplyLines
HAgitatorAirSupplyLine
JFluidSupplyLines
KFeedPumps
LAgitator
MDesiccantDryer
PGunFluidManifold(partofgun)
RRecirculationLines
SRemoteDisplayModule(optional)
332636G15
ComponentIdentication
Component Component
ComponentIdentication Identication
Identication
GG
PC
DG
EM
PA
PB
PT MP
DB
GB SB
SA
BA
BB
FA
FB
HA HB
(FM)
GA
T
SC
Figure3FrontView
BAComponentAPressureReliefOutlet
BBComponentBPressureReliefOutlet
DGDriveGearHousing
DBElectricalEnclosure
EMElectricMotor
FAComponentAFluidManifoldInlet
FBComponentBFluidManifoldInlet
FMReactorFluidManifold
GAComponentAPressureGauge
GBComponentBPressureGauge
GGGenerator,page18
HAComponentAHoseConnection
HBComponentBHoseConnection
HCHeatedHoseElectricalConnectors
MPMainPowerSwitch
PAComponentAPump
PBComponentBPump(behindElectrical
Enclosure)
PCProportionerControlPanel,page19
PTPallet
SAComponentAPRESSURE
RELIEF/SPRAYValve
SBComponentBPRESSURE
RELIEF/SPRAYValve
SCFluidTemperatureSensor(FTS)Cable
TAComponentAPressureTransducer
(behindgaugeGA)
TBComponentBPressureTransducer
(behindgaugeGB)
16332636G
ComponentIdentication
EC
LR
HE
VA
VB HE
SG
CP
FH
VC
FV
FF
FF
Figure4BackView
CPCirculationPump
ECElectricalCordStrainRelief
FFY-strainer(includespressure
gauge,temperaturegauge,and
pressure/temperaturesensor)
FHBoosterFluidHeater(notincludedwithall
models)
FVFluidInletValve(Asideshown)
HEHeatExchangers(heatexchangercoolant
loop)
HMTemperatureControlModule(TCM)Cable
Connections,page31
LRISOPumpLubricantReservoir
MMMotorControlModule(MCM),page28
SGSightGlass
VAComponentAControlValve
VBComponentBControlValve
VCBypassControlValve
332636G17
ComponentIdentication
Generator Generator
Generator
BE
HB
HF
RC
FP
OD
FH
EX
EA
FS
FT
GD
EE
DF
AF
OF
ED
EB HE
ER
OL
ST
RF
TR
GL
FJ FD
OS
WS
Figure5
AFAirFilter
BEBattery(notsupplied)
DFDieselFuelFilter
EA12VChargeAlternator
EBEngineCoolantExpansionBottle
EEEngine
EDEngineOilDipstick
ERRadiator
EXExhaust
FDFuelShutoffSolenoid
FHFilterHousing
FJFuelInjector
FPFuelPump
FSDieselFuelFillCap
FTDieselFuelTank
GDGeneratorPowerDistributionBox
GLGlowPlugs
HBHeatExchangerCoolantExpansionBottle
HEHeatExchanger
HFHeatExchangerCoolantFillBottle
ODOilDrain
OFOilFilter
OLOilFill
OSOilPressureSwitch
RCEngineCoolantRadiatorCap
RFRadiatorFan
STStarter
TRCoolantTemperatureSensor
WSOver-TemperatureSwitch
18332636G
ComponentIdentication
Proportioner Proportioner
ProportionerControl Control
ControlPanel Panel
Panel
PE
PF*
PG*
PH*
PJ*
PD
PK PL PM
PR
PP
PN
ti17151a
Figure6
PDAdvancedDisplayModule(ADM),page21
PEEngineControlModule,page29
PF*ComponentAFeedPumpAirOutlet
PG*ComponentBFeedPumpAirOutlet
PH*AgitatorAirOutlet
PJ*GunAirOutlet
PKComponentAFeedPumpAirRegulator
PLComponentBFeedPumpandAgitatorAir
Regulator
PMGunAirRegulator
PNComponentAFeedPumpPressureGauge
PPComponentBFeedPumpandAgitator
PressureGauge
PRGunPressureGauge
*Notforbreathingairuse.
332636G19
ComponentIdentication
Air Air
AirCompressor Compressor
Compressor
Selectmodelsaresuppliedwithanaircompressor
andairdryer.
Figure7
CAAirCompressor
CBPowerBox
CCAirCompressorandDryerOn/OffSwitch
CDRefrigeratedAirDryer
CEAirDryerDrainTube(bottomofrefrigerated
airdryer;notshown)
CFAirCompressorPressureGauge
20332636G
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