Datalogic MATRIX-20 series Installation guide

Type
Installation guide
MATRIX
INSTALLATION MANUAL
DATALOGIC S.p.A.,
Via Candini, 2
40012 - Lippo di Calderara
Bologna - Italy
dichiara che
declares that the
déclare que le
bescheinigt, daß das Gerät
declare que el
MATRIX-20XX
e tutti i suoi modelli
and all its models
et tous ses modèles
und seine modelle
y todos sus modelos
sono conformi alle Direttive del Consiglio Europeo sottoelencate:
are in conformity with the requirements of the European Council Directives listed below:
sont conformes aux spécifications des Directives de l'Union Européenne ci-dessous:
der nachstehend angeführten Direktiven des Europäischen Rats:
cumple con los requisitos de las Directivas del Consejo Europeo, según la lista siguiente:
89/336/EEC EMC Directive
e
92/31/EEC, 93/68/EEC
emendamenti successivi
and further amendments
et ses successifs amendements
und späteren Abänderungen
y succesivas enmiendas
Basate sulle legislazioni degli Stati membri in relazione alla compatibilità elettromagnetica ed alla sicurezza dei prodotti.
On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety.
Basée sur la législation des Etates membres relative à la compatibilité électromagnétique et à la sécurité des produits.
Über die Annäherung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Verträglichkeit und Produktsicherheit
entsprechen.
Basado en la aproximación de las leyes de los Países Miembros respecto a la compatibilidad electromagnética y las Medidas
de seguridad relativas al producto.
Questa dichiarazione è basata sulla conformità dei prodotti alle norme seguenti:
This declaration is based upon compliance of the products to the following standards:
Cette déclaration repose sur la conformité des produits aux normes suivantes:
Diese Erklärung basiert darauf, daß das Produkt den folgenden Normen entspricht:
Esta declaración se basa en el cumplimiento de los productos con la siguientes normas:
EN 55022, August 1994
:L
IMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE CHARACTERISTICS OF
INFORMATION TECHNOLOGY EQUIPMENT
(ITE)
EN 50082-2, March 1995
:E
LECTROMAGNETIC COMPATIBILITY
. G
ENERIC
I
MMUNITY
S
TANDARD
. P
ART
2: I
NDUSTRIAL
ENVIRONMENT
Ruggero Cacioppo
Lippo di Calderara, 05.09.2000
Quality Assurance Supervisor
Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of
their respective companies.
Datalogic S.p.A. reserves the right to make modifications and improvements without prior notification.
- 2000 Datalogic S.p.A.
821000530
iii
CONTENTS
GUIDE TO INSTALLATION
..............................................................iv
SAFETY PRECAUTIONS
.................................................................vi
Power Supply.....................................................................................vi
1 GENERAL FEATURES
......................................................................1
1.1 Introduction.........................................................................................1
1.2 Description..........................................................................................2
1.3 Available Models.................................................................................4
1.4 Accessories ........................................................................................4
2 INSTALLATION
.................................................................................5
2.1 Package Contents ..............................................................................5
2.2 Mechanical Installation .......................................................................6
2.3 Electrical Connections........................................................................8
2.3.1 Power Supply....................................................................................10
2.3.2 Main Serial Interface.........................................................................11
RS232 Interface............................................................................... 11
RS485 Full-Duplex Interface............................................................ 13
2.3.3 Auxiliary RS232 Interface.................................................................14
2.3.4 Inputs................................................................................................15
2.3.5 Outputs.............................................................................................18
2.4 Positioning........................................................................................19
2.5 Typical Layouts.................................................................................21
2.5.1 Point-to-Point....................................................................................21
3 SOFTWARE CONFIGURATION
......................................................22
3.1 VisiSet System Requirements..........................................................22
3.2 Installing VisiSet ...............................................................................22
3.3 Startup..............................................................................................23
3.3.1 PC Setup Options (Optional)............................................................24
3.4 Configuration ....................................................................................25
3.4.1 Edit Reader Parameters...................................................................25
3.4.2 Calibration.........................................................................................27
3.5 Verifying Code Capture and Decoding.............................................31
3.6 Statistics ...........................................................................................31
4 MAINTENANCE
...............................................................................32
4.1 Cleaning............................................................................................32
5 TECHNICAL FEATURES
.................................................................33
iv
GUIDE TO INSTALLATION
The following can be used as a checklist to verify all of the steps necessary
for complete installation of the MATRIX
compact 2-D reader.
1) Read all information in the section "Safety Precautions" at the beginning
of this manual.
2) Correctly position and mount the reader for code reading according to the
information in paragraphs 2.2 and 2.4.
3) Provide correct system cabling according to the signals necessary for
your application (see the applicable sub-paragraphs under 2.3).
4) Install the Configuration Disk.
Details about how to get started configuring your reader are given in
Chapter 3 of this manual and in the Help On Line. Specific parameter
details are available in the Help On Line.
NOTE
Fine tuning of the reader position for barcode
reading can be accomplished using the Calibration
Tools as described in par. 3.4.2.
The installation is now complete.
v
MATRIX
General View
Figure A
Reading Window
Power On LED
Good Read LED
Data TX LED
External Trigger LED
1
2
4
5
3
6
9
8
7
Main Interface
Auxiliary Interface
Classification Label
Power Connector
1
2
3
4
5
6
7
8
9
vi
SAFETY PRECAUTIONS
For installation, use and maintenance it is not necessary to open the reader.
POWER SUPPLY
ATTENTION:
READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT
- This product is intended to be installed by Qualified Personnel only.
This device is intended to be supplied by a power source rated 10-
30 V, which supplies power directly to the reader via the 25-pin
connector or via the 3-pin connector.
DATALOGIC MATRIX
General Features
- 1
1 GENERAL FEATURES
1.1 INTRODUCTION
MATRIX
is a Datalogic compact 2-D reader designed and produced to be a
high performance affordable solution for two-dimensional code reading
applications. It is mainly designed for integration into OEM equipment to
meet a variety of application needs such as PCB and electronic
manufacturing, medium range materials handling, small item sorting,
packaging lines, etc.
MATRIX
uses imaging technology and provides complete reading system
functions by integrating: lighting system, image acquisition, image
processing, decoding and communications into a single compact unit.
This technology intrinsically provides omni-directional reading.
Standard Application Program
A Standard Application Program is factory-loaded onto MATRIX
. This
program controls barcode reading, serial port interfacing, data formatting and
many other operating and control parameters.
It is completely user configurable from a Laptop or PC using the
VisiSet
interface utility program provided on diskette with the reader.
There are different programmable operating modes to suit various barcode
reading system requirements.
A Calibration Tool is provided to verify image acquisition and positioning of
the reader.
Programmability
If your requirements are not met by the Standard Application Program,
Custom Application Programs can be developed by your local Datalogic
distributor.
MATRIX
DATALOGIC
2
- General Features
1.2 DESCRIPTION
Some of the main features of this reader are given below:
reads most popular 2-D and linear codes
omni-directional reading
reading distance up to 130 mm
reading speed up to 30 reads/sec.
2 serial communication interfaces
completely configurable using the Windows-based VisiSet program
supply voltage from 10 to 30 Vdc
Calibration Tool to verify the reading features and exact positioning of the
reader without the need for external tools
configurable in different operating modes to suit the most various barcode
reading system requirements
The reader is contained in a magnesium housing; the mechanical
dimensions are 121 x 73 x 57 mm and it weighs about 500 g.
The protection class of the enclosure is IP64; therefore the reader is
particularly suitable for industrial environments where protection against
harsh external conditions is required.
DATALOGIC MATRIX
General Features
- 3
Electrical connection of Power, Host interface and I/O signals is provided
through a 25-pin connector (see Figure A, 6). In addition there is a separate
3-pin power connector and 9-pin Auxiliary interface connector for reader
configuration.
The four LEDs on the top of the reader indicate the following:
POWER ON
(red), indicates the reader is connected to the power supply
(Figure A, 2).
EXT TRIG
(yellow), indicates external trigger activity (for details refer to
par. 2.3.4. (Figure A, 3).
GOOD READ
(red), is used to signal successful code decoding.
It is also used to signal successful startup. At power on this
LED turns on and after a few seconds turns off. If the startup
is not successful, this LED remains on. (Figure A, 4).
TX DATA
(green), indicates data transmission on the main serial
output line. (Figure A, 5).
MATRIX
DATALOGIC
4
- General Features
1.3 AVAILABLE MODELS
The MATRIX
reader is available in versions that differ in regard to the
following characteristics:
Optical Resolution
The following models are therefore available:
MATRIX - 2XXX
Optical Resolution
1 = Ultra High Density
2 = High Density
3 = Standard Density
4 = Low Density
1.4 ACCESSORIES
The following accessories are available on request for MATRIX
:
Power Block 110 Vac PG110/MATRIX
Power Block 220 Vac PG220/MATRIX
DATALOGIC MATRIX
Installation -
5
2 INSTALLATION
2.1 PACKAGE CONTENTS
Verify that the MATRIX
reader and all the parts supplied with the equipment
are present and intact when opening the packaging; the list of parts includes:
MATRIX
reader
Installation manual
MATRIX
communication and utility program disk
Power supply 3-pin female connector
Power supply and auxiliary port connector covers
Mounting kit
Mounting screws and washers (4 ea.)
Mounting bracket (1)
Figure 2.1 - MATRIX
package contents
MATRIX
DATALOGIC
6
- Installation
2.2 MECHANICAL INSTALLATION
MATRIX
can be installed to operate in different positions. The eight screw
holes (M4 x 5) on the body of the reader are for mechanical fixture (Figure
2.2).
The diagram below gives the overall dimensions of the reader and may be
used for its installation.
Refer to paragraph 2.4 for correct positioning.
Figure 2.2 - Overall dimensions
DATALOGIC MATRIX
Installation -
7
Figure 2.3 - Mounting bracket dimensions
MATRIX
DATALOGIC
8
- Installation
2.3 ELECTRICAL CONNECTIONS
The MATRIX
reader is equipped with a 25-pin male D-sub connector for
connection to the power supply and input/output signals. The details of the
connector pins are indicated in the following table:
In order to meet EMC requirements use a ferrite (type Steward 28A2025-0A0
or equivalent) on the cables connected to the reader to reduce electrical
noise.
113
14 25
Figure 2.4 - 25-pin male D-sub connector
25-pin D-sub connector pinout
Pin Name Function
13 VS power supply input voltage +
25 GND power supply input voltage -
1 CHASSIS chassis ground
9VS
18 EXT TRIG+ external trigger +
19 EXT TRIG- external trigger -
6 IN1 + input +
10 IN1 - input -
8 OUT1 + output +
22 OUT1 - output -
11 OUT2 + output +
12 OUT2 - output -
20 RXAUX auxiliary RS232 input
21 TXAUX auxiliary RS232 output
24 NC not connected
16 OUT3+ output +
17 OUT3- output -
RS232 RS485
full-duplex
2 TX232 TX485+
3 Main interface RX232 RX485+
4
(
see par. 2.3.2
)
RTS232 TX485-
5 CTS232 RX485-
7SGND
23 GNDRS485
DATALOGIC MATRIX
Installation -
9
There is also a separate 9-pin female D-sub connector for the Auxiliary port
connection.
1
5
69
Figure 2.5 - 9-pin female D-sub connector
9-pin female D-sub connector pinout
Pin Name Function
3 RXAUX auxiliary RS232 input
2 TXAUX auxiliary RS232 output
5 SGND signal ground
The 3-pin male connector allows for separate power supply connection.
1
2
3
Figure 2.6 - 3-pin connector
3-pin connector pinout
Pin Name Function
3 VS power supply input voltage +
1 GND power supply input voltage -
2 CHASSIS chassis ground
MATRIX
DATALOGIC
10
- Installation
2.3.1 Power Supply
Power can be supplied to the reader through the pins provided on the 25-pin
connector used for communication with the host (Figure 2.7):
MATRIX
13
25
VS
GND
1
CHASSIS
Earth Ground
USER INTERFACE
CHASSIS
GND
V+ (10 - 30 Vdc)
Figure 2.7 - Power supply using the 25-pin connector
Alternatively, power can be supplied to the reader through the separate 3-pin
connector.
MATRIX
3
1
VS
GND
2
CHASSIS
Earth Ground
USER INTERFACE
CHASSIS
GND
V+ (10 - 30 Vdc)
Figure 2.8 - Power supplied using the 3-pin connector
The power must be between 10 and 30 Vdc only.
It is recommended to connect (CHASSIS) to a common earth ground.
DATALOGIC MATRIX
Installation -
11
2.3.2 Main Serial Interface
The signals relative to the following serial interface types are available on the
input/output connector:
RS232
RS485 FULL DUPLEX
The main serial interface type and its relative parameters (baud rate,
data bits, etc.) are selected via software using the VisiSet utility
program. For more details refer to the section "Main Interface Menu" in
the VisiSet Help On Line.
Details regarding the connections and use of the main interface selection are
given in the next paragraphs.
RS232 Interface
The serial interface is used in this case for point-to-point connections; it
handles communication with the host computer allowing transmission of
code data.
The following pins of the 25-pin connector are used for RS232 interface
connection:
Pin Name Function
2 TX232 transmitted data
3 RX232 received data
4 RTS232 request to send
5 CTS232 clear to send
7 SGND signal ground
MATRIX
DATALOGIC
12
- Installation
RTS/CTS HARDWARE HANDSHAKING ENABLED
MATRIX
USER INTERFACE
7
SGND
4
DCD
5
DTR
3
TXD
SGND
RTS232
CTS232
RX232
TX232
2
RXD
Figure 2.9 - RS232 main interface connections
Figure 2.10 - RS232 control signals
The RTS232 and CTS232 signals control data transmission and synchronize
the connected devices.
If the RTS/CTS handshaking protocol is enabled, MATRIX
activates the
RTS232 output to indicate a message is to be transmitted. The receiving unit
activates the CTS232 input to enable the transmission.
DATALOGIC MATRIX
Installation -
13
RS485 Full-Duplex Interface
The RS485 full-duplex interface is used for non-polled communication
protocols in point-to-point connections over longer distances than those
acceptable for RS232 communications or in electrically noisy environments.
The RS485 full-duplex interface is opto-isolated.
The following pins of the 25-pin connector are used for RS485 full-duplex
communications:
Pin Name Function
2 TX485+ RS485 transmitted data +
4 TX485- RS485 transmitted data -
3 RX485+ RS485 received data +
5 RX485- RS485 received data -
23 GNDRS485 RS485 reference ground
MATRIX
USER INTERFACE
23
GNDRS485
TX485+
2
TX485-
4
RX485+
3
RX485-
5
RX485
TX485
RS485REF
Figure 2.11 - RS485 full-duplex connections
MATRIX
DATALOGIC
14
- Installation
2.3.3 Auxiliary RS232 Interface
The auxiliary serial interface is used exclusively for RS232 point-to-point
connections. It is principally used for parameter configuration through the
VisiSet
utility program.
The parameters relative to the auxiliary interface (baud rate, data bits,
etc.) as well as particular communication modes such as Local Echo
can be defined using the VisiSet utility program. For more details refer
to paragraph 2.5.1 and to the section "Communication" in the VisiSet
Help On Line.
The following pins of the 25-pin connector are used to connect the RS232
auxiliary interface:
9-Pin 25-Pin Name Function
3 20 RXAUX auxiliary RS232 received data
2 21 TXAUX auxiliary RS232 transmitted data
5 7 SGND signal ground
SGND
MATRIX
USER INTERFACE
TXD
RXAUX
20
RXD
TXAUX
21
SGND
7
Figure 2.12 - RS232 auxiliary interface connections
Alternatively, connection to the RS232 auxiliary interface is provided through
the separate 9-pin connector.
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Datalogic MATRIX-20 series Installation guide

Type
Installation guide

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