Troybilt 01925 Owner's manual

Brand: Troybilt

Model: 01925

Category: Power generators

Type: Owner's manual

This manual is also suitable for

1925

m L------

ual / Ma

Portabme Generator/Generador Port,tim

Modem / Modemo 0m925

IHPORTANT: READ SAFETY RULES AND iNSTRUCTiONS CAREFULLY

mMPORTANTE: LEYO LA SEGURmDAD LAS ORDENESY LAS mNSTRUCCmONES DETENmDAMENTE

Questions? Preguntas?

Helpiine = 1=888=611=6708 M=FS=SCT

Troy-Bilt® is a registered crademarl< ofTroy-Bilt, LLC and is used under license to Bri_s & Str_tcon Power Produces.

Troy-Bilt® es una marca registrada de Troy-Bile, LLC y se usa abaio licencia a Brigs & Stratton Power Products.

BP, IGGS & STRATTON POWER, PRODUCTS GROUP, LLC

JEFFERSON,WISCONSIN, U.S.A.

Printed in USA Manual No. 195594GS Revision 0 (08/26/2004)

Safety Rules

TABLE OF CONTENTS

Safety Rules .................................... 2:4

Know Your Generator ............................. 5

Assembiy ...................................... 6-7

Operation .................................... 8- i 3

Maintenance ................................. i 4-i 5

Storage ........................................ i6

TroubHeshooting ................................. i7

Notes ......................................... i8

_A/arranty ...................................... [9

EQU[PNENT

DESCRIPTION

[IlZ];IReadth.manoamoaref.mmyandbeoome

...... familiar with your generator. Know its

applications, its [imitations and any hazards

involved.

This manuai describes an engine-driven, revoMng fieid,

aHternating current (AC) generator designed to suppiy

electrica[ power for operating compaqbHe electrica[ [ighting,

appiiances, toois and motor [oads.The generator's revoMng

fieid is driven at about 3,600 rpm by a singie-cyiinder

engine.

CAUTION! DO NOT exceed the generator's

wattage/amperage capacity. See "Don't Overioad

Generator",

Every effort has been made to ensure that information in

this manua[ is accurate and current. However, we reserve

the right to change, aiter or otherwise improve the product

and this document at any time without prior notice.

The Emission Contro[ System for this generator is

warranted for standards set by the Environmenta[

Protection Agency. For warranty information refer to the

engine owner's manual

SAFETY RULES

This is the safety alert symbol [t is used to

alert you to potential persona[ iniury hazards.

Obey a[[ safety messages that follow this

symbol to avoid possible iniury or death.

The safety alert symboi (_k) is used with a signai word

(DANGER, CAUTION,WARNING), a pictoriai and/or a

safety message to alert you to hazards. DANGER indicates

a hazard which, if not avoided, will resuit in death or serious

injury. WARNING indicates a hazard which, if not avoided,

could result in death or serious injury. CAUTION

indicates a hazard which, if not avoided, might result in

minor or moderate injury. CAUTmON, when used

without the alert symbol, indicates a situation that could

result in equipment damage. Follow safety messages to

avoid or reduce the risk of injury or death.

Hazard Symbols and Meanings

Electrocution Electrical Shock Electrical Shock

Toxic Fumes Explosion Fire

Explosive Pressure Chemical Burn Hot Surface

Section 1: Safety Rules

DANGER

Operate generator ONLY outdoors.

Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other" openings,

DO NOT operate generator inside any building or endosure_

including the generator compartment of a recreational vehicle (RV)_

DANGER

When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate

generator from electric utilit>;

Use a ground circuit fault interrupter (GFCI) in any damp or

highly conductive area, such as metal decking or steel work.

DO NC)T touch bare wires or receptacles.

DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damage&

DO NOT operate generator in the rain.

DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

DO NOT allow unqualified persons or children to operate or

service generator.

DANGER

DO NOT allow any open flame, spark, heat, or lit cigarette

during and for several minutes after charging a battery.

Wear protective goggles, rubber apron, and rubber gloves.

WHEN ADDING OR DRAINING FUEL

Turn generator OFF and let it cool at least 2 minutes before

removing fuel cap. Loosen cap slowly to relieve pressure in

tank.

Fill or drain fuel tank outdoors.

DO NOT overfill tank.AIIow space for fuel expansion.

Keep fuel away from sparks, open flames, pilot lights, heat, and

other ignition sources.

DO NOT light a cigarette or smoke.

VNEN STARTING EQUIPHENT

Ensure spark plug, muffler_ fuel cap and air cleaner are in place.

• DO NOT crank engine with spark plug removed.

If fuel spills, wait until it evaporates before starting engine.

WHEN OPERATING EQUIPNENT

Do not tip engine or equipment at angle which causes fuel to

spill

This generator is not for" use in mobile equipment or marine

applicadons.

VNEN TRANSPORTING OR REPAIRING

EQUmPNENT

iN TANK

Store away from furnaces, stoves, water heaters, clothes

dryers or other appliances that have pilot light or other"

ignition source because they can ignite fuel vapors.

This generator does not meet U, S.Coast Guard Regulation

33CFR-183 and should not be used on marine applications.

Failure to use the appropriate U. S.Coast Guard approved

generator could result in bodily injury and/or property

damage,

Section 1: Safety Rules

WARNING

WHEN ADJUSTING OR MAKING REPAiRSTOYOUR

GENERATOR

, Disconnect the spark ptug wh_efrom the spark plug and place

the wire where it cannot contact spark pIu&

WHENTESTING FOR ENGINE SPARK

" Use approved spark plug tester:

DO NOT check for spark with spark plug removed,

WARNING

DO NOT touch hot surfaces.

. Allow equipment to cool before touching.

. The generator must be at least S feet from structures having

combustible walls and/or other combustible materials_

Keep at least 3 feet of clearance on all sides of generator for

adequate cooling, maintenance and servicing.

In the State of California a spark attester is required by law

(Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal laws apply on federal

lands_ [f you equip the muffler with a spark arresten it must be

maintained in effective working order.

CAUTION

DO NOT tamper with governed spee& Generator supplies

correct rated frequency and voltage when running at governed

speed.

DO NOT modify generator in any way.

See "Don't Overload Generator".

Start generator and let engine stabilize before connecting

electrical Ioads_

Connect electrical loads in OFF posidon_ then turn ON for

operatiom

Turn electrical loads OFF and disconnect from generator

before stopping generator_

Use generator only for intended uses.

If you have questions about intended use, ask dealer or call

1-888-61 1-6708.

Operate generator only on level surfaces_

DO NOT expose generator to excessive moisture, dust, dirt,

or corrosive vapors.

DO NOT insert any objects through cooling slots,

If connected devices overheat, turn them off and disconnect

them from generator:

Shut off generator if:

-electrical output is lost;

-equipment sparks, smokes, or" emits flames;

-unit vibrates excessively.

Features and ContcoIs

KNOWYOLiR GENERATOR

Read this owner's manual and safety rules before operating your generator.

Compare this [HHustrat[onwith your generator to familiarize yourseff with the Hocat[ons of various controHs and

adjustments. Save this manuaHfor future reference.

-_ Rocker Switch Circuit

OiH FirthCap FueHTan[<

Breaker

Air CHeaner Circuit Breakers (AC)

H20 Volt AC, 20 Amp

Spar[<Arrester MuffHer DupHex Receptacles

H20/240 Vok AC, 30 Amp

Locking Receptacle

Choke Lever

Data Tag

H2VoHt DC

Receptacle

Battery i

[2Volt DC Receptacle -- Use this receptacle with

battery charge cabHesto charge a H2VoHt battery.

[20 Volt AC, 20 A_p Duplex Receptacles -- Hay be

used to suppHy eHectricaH power for the operation of H20VoHt

AC, 20 Amp, single phase, 60 Hz electrical lighting appHiance,

tool and motor loads.

[ 20/240 Volt AC, 30 Amp Locking Receptacle- Hay

be used to suppHy eHectricaH power for the operation of

120 and/or 240VoHtAC, 30 Amp, single phase, 60 Hz

electrical Highting, appHiance, tool and motor loads.

Air Cleaner -- Uses a dry type filter element and foam

pre-cHeaner to limit the amount of dirt and dust sucked

into the engine.

Battery- Located behind plastic cover. H2VoHt DC sealed

battery provides power to start the engine.

Choke Lever -- Used when starting a cold engine.

Grounding

Fastener

Start Switch

Circuit Breakers (AC) --The H20VoHtAC_ 20A duplex

receptacles are provided with "push to reset" circuit

breakers to protect the generator against electrical overload.

DataTag - Provides model, revision and serial number of

generator. Please have these readily available if calling for

assistance.

Fuel Tank -- Capacity of seven (7) U.S.gaHHons.

Start Switch --Turn to start the engine.

Grounding Fastener -- If required, please consult a

qualified electrician, electrical inspector, or local agency

Oil Fill Cap --Add oil to engine here.

SparkArrester Muffmer -- Exhaust muffler lowers engine

noise and is equipped with a spark arrester screen.

Rocl(er Switch Circuit Bre_(er --The H20/240VokAC,

30A locking receptacle is provided with a rocker switch circuit

breaker to protect the generator against electrical overload.

This switch also controls all receptacles.

ASSEMBLY

Your generator requires some assembHyand is ready for

use after it has been properHy serviced with the

recommended oiHand fuel

[f you have any probmerns with the assernbmy of your

generator, pmease caromthe generator hempmine at

i=888=6 i i =6708°

Remove Generator From Carton

H. Setcartonon a rigidfiatsurfacewith"ThisSideUp"

arrows pointing upward.

2. Carefully open top flapsof shipping carton.

3. Cut down corners of carton from top to bottom and

Haythat side of carton down fiat.

4. Remove aHHpacking mamriaL carton fiHHers,etc.

5. RoHHgenerator out of shipping carton.

A :ach Handle

You wiHHneed two H/2"or H3 mm wrenches to attach the

handHe.

H. Attach handHeto right side of generator frame (viewing

unit from front), as shown in Figure H,with a 60 mm

capscrew, fiat washers, nyHonwashers, and Hocknut.

60ram Capscrew

Nut

' /Vqasher

i HandleBracket

{ Handle Pin

NOT_:: DO NOT overtighten. HandHe must be abHe to

move up and down freely.

2. Raise handHeand insert handHepin to move generator.

Section 3: Assembly

BEFORE STARTmNG THE

ENGmNE

[ne Oil

° Race genera[or on a level surface.

• Refer to engine manuaIfor oil fill information.

Damage to equipment resulting from failure to follow this

instruction will void warranty.

° Refer to engine owner's manuaHand follow oiH

recommendations and instructions.

NOTE: Check oiHoften during engine break-in. Refer to

engine owner's manual for recommendations.

NOTE: The generator assembly rotates on a prehbricated

and sealed ball bearing that requires no additional

lubrication for the life of the bearing.

Add Fuel

NOTE:This gasoline engine is certified to operate on

gasoline.ExhaustEmissionControl System:EP1(Engine

Hodifications).

WHEN ADDING FUEL

Turn generator OFF and let is cool at [east 2 minutes before

removing fueJ cap, Loosen cap slowly to relieve pressure in

_:anI<,

Fillfueltank outdoors,

DO NOT overfill tank.AHow space for" fuel expansion.

Keep fueI away from sparks, open flames, pilot lights, heat, and

other ignition sources

DO NOT light a cigarette or smoke.

[. Use c[eam fresh, regular UNLEADED fuel with a

minimum of 85 octane. DO NOT use fuel which

contains HethanoL DO NOT mix oil with fuel

2. Clean area around fuel fill cap_ remove cap.

3. Slowly add regular unleaded fuel to fuel tank. Be careful

not to overfill.Allow about 2.25" of tank space for fuel

expansion (Figure2).

Fuel

Replace "1.5" with "2.25" fuel fill level given in engine manual

FaiIure I:o follow this instruction may cause fueI _:ooverexpand

and spillfrom _:anl<,

Instal[ rue[ cap and wipe up any spiHed fuel

Remove Cover on Stare Switch

A protective plastic cover is placedover the start switch to

prevent the generator from being started.

° Open cap on battery float charger.

° Remove and discard plastic cover over the start switch

(Figure 3).

o Replace cap on battery float charger.

Operation

USmNG THE GENERATOR

System Ground

The generator has a system ground that connects the

generator frame components to the ground terminals on

the AC output receptacles.The system ground is connected

to the AC neutral wire (see "Equipment Description",

earlier in this manual).

Special Requirements

There may be Federal or State Occupational Safety and

Health Administration (OSHA) regulations, local codes, or

ordinances that apply to the intended use of the generator.

Please consult a qualified electrician, electrical inspector, or

the local agency having jurisdiction.

" In some areas, generators are required to be registered

with local utility companies.

° If the generator is used at a construction site, there may

be additional regulations which must be observed.

Connecting to a Building's Electrical

System

Connections for standby power to a building's electrical

system must be made by a qualified electrician.The

connection must isolate the generator power from utility

power, and must comply with all applicable laws and

electrical codes.

When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate

generator from electric utility.

* Use a ground fault circuit interrupter (GFC[) in any damp or

highly conductive area_ such as metal decking or steel work:

. DO NC)T touch bare wires or receptacles.

. DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

DO NOT operate generator in the rain.

. DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

. DO NOT allow unqualified persons or children to operate or

service generato_i

Generator Location

Generator Cmearance

Operate generator ONLY outdoors.

Keep exhaust gas from entering a confined area through

windows, doors, ventilation intakes or other openings.

DO NOT operate generator inside any building or enctosure_

including the generator compartment of a recreational vehicle (RV).

The generator must be at least 5 ft. (I 52 cm) from

structures having combustible walls and/or other

combustible materials. Leave at least 3 ft. (92 cm) all around

generator including overhead, for adequate cooling,

maintenance and servicing.

Place generator in a well ventilated area, which will allow

for removal of deadly exhaust gas. DO NOT place

generator where exhaust gas could accumulate and enter

inside or be drawn into a potentially occupied building.

Ensure exhaust gas is kept away from any windows, doors,

ventilation intakes or other openings that can allow exhaust

gas to collect in a confined area (Figure 4). Prevailing winds

and air currents should be taken into consideration when

positioning generaton

Exhaust Port

Section 4: Operation

OPERATmNG THE

See"Don't Overload Generator".

Start generator and let engine stabiJize before connecting

electricaJ loads,

Connect eJectricaJ loads in OFF positiom then turn ON for

operation.

* Turn electrical Joads OFF and disconnect from generator

before stopping generator.

iMPORTANT: Always unplug the battery float charger

before starting the generator.

Startin 8 the Engine

Disconnect all electrical loads from the generator. Follow

start instruction steps in numerical order:

I. Hake sure unit is on a level surface.

iMPORTANT: Failure to start and operate unit on a level

surface will cause the unit not to start or shut down during

operation.

2. Follow start instructions given in engine owner's manual

and turn start switch on generator to "Start" position

(Figure 5).To prolong life of starter components, DO

NOT hold starter switch in "Start" position for more

than I S seconds_and pause for I minute.

WARNING

DO NOT touch hot surfaces.

Allow equipment to cool before touching.

The generator must be at least 5feet from structures having

combustible walls and/or other combustible m_terials.

Keep at least 3 feet of clearance on all sides of generator for

adequate cooling, maintenance and servicing.

In the State of California a spark attester is required by I_w

(Section 4442 of the California PuNic Resources Code). Other

states may havesimilar laws.Federal I_wsapply on federal

lands.If you equip the muffler with a spark attester, it must be

maintained in effective woH<ingorder.

Jump Start Procedure

If generator's starting battery fails, use following instructions

to jump start generator.You can jump start generator using

any 12Volt automotive or utility style storage battery.

I. Unscrew fuse holder and remove generator's 10Amp

inoline fuse (Figure 6).Verify fuse is good or replace

with a known good fuse. Reinstall fuse in fuse holder.

/>2: /

Slide red rubber boot off generator's battery terminal

and push it onto red wire, thus uncovering POSITIVE

battery terminal.

Using standard automotive jumper cables, connect

RED jumper cable clamp to generator's POSITIVE

battery terminal (Figure 7).

NOTE: If engine starts but fails to run, or if unit shuts down

during operation, make sure unit is on a level surface and

check for proper oil level in crankcase.This unit may be

equipped with a low oil protection device. See engine manual.

Section 4: Opecat[on

4. Connect the other RED iumper cable damp to the

starting battery's POSITIVE battery terminal

5. Connect the BLACK jumper cabHe champ to the

starting battery's NEGATIVE battery terminal

6. Connect the other BLACK jumper cabHe champ to the

GROUNDING FASTENER on the generator, as shown

in Figure 7.

7. Start the generator as described in "Starting the

Engine" and remove jumper cabHes in reverse order of

connections.

8. SHide the red rubber boot bacH<onto the generator's

POSITIVE battery terminal

If you have any questions, pHease caHHthe Generator

Heipiine at [=888=6 [ [=6708, M=P 8=5 CT.

IMPORTANT:When jump starting, always wear proper eye

protection and never Heanover battery. Inspect both

batteries before connecting booster cabHes. DO NOT iump

start a damaged battery. Be sure vent caps are tight and HeveL

Connecting Electrical Loads

° Let engine stabiHize and warm up for a few minutes after

starting.

° PHug in and turn on the desired H20 and/or 240VoHtAC,

singHe phase, 60 Hz eHectricaH Hoads.

° DO NOT connect 240VoHt Hoads to the H20VoHt dupHex

receptacles.

° DO NOT connect 3-phase Hoads to the generator.

° DO NOT connect S0 Hz Hoads to the generator.

* DO NOT OVERLOAD GENERATOP_.See "Don't

OverHoad Generator".

the Engine

H. Turn OFF and unpHug atomeHectricaH Hoads from

generator paneH receptacHes. NEVER start or stop engine

with eHectricaH devices plugged in and turned ON.

2. Let engine run at no-Hoad for severaH minutes to

stabiHize internaH temperatures of engine and generator.

3. Turn start switch to "Stop" position.

Charging a Battery

Your generator has the capabi[iW of recharging a discharged

i2Voit automotive or utility style storage battery. DO

NOT use the unit to charge any 6VoHt batteries. DO NOT

use the unit to crank an engine having a discharged battery.

DANGER

DO NOT allow any open flame, spark, heat, or lit cigarette

during and for severaJ minutes after charging a batteD;

Wear protective goggles, rubber aprom and rubber gJoves_

To recharge 12 Volt batteries, proceed as follows. •

I. Check fluid level in all battery cells. If necessary, add

ONLY distiHHedwater to cover separators in battery

ceils. DO NOT use tap water.

2. If battery is equipped with vent caps, make sure they

are instaHHed and are tight.

3. If necessary, dean battery terminaHs.

4. Connect battery charge cabHe connector pHugto paneH

receptacle identified by the words "H2-VOLTS D.C.".

5. Connect battery charge cabHe champ with red handHe

to the positive (+) battery terminaH (Figure 8).

12 VOLT D,C,

RECEPTACLE

POS NEG

12 VOLT BATTERY

6. Connect battery charge cabHe champ with bmack handHe

to the negative (-) battery terminal (Figure 8).

7. Start engine. Let engine run whiHe battery recharges.

8. When battery has charged_ shut down engine

NOTE: Use an automotive hydrometer to test battery state

of charge and condition. Follow the hydrometer

manufacturer's instructions carefully. Generally, a battery is

considered to be at H00% state of charge when specific gravity

of its fluid (as measured by hydrometer) is H.260 or higher.

Section 4: Operation

How to Use the Battery Char er

Use batteryfloatchargerjackto keep the startingbattery

charged and ready for use. Battery charging shouHd be done

in a dry Hocation, such as inside agarage.

H. Phg charger into unit's "Battery Roar Charger" jack,

which is Hocated next to starter switch (Figure 9). PHug

battery charger into a 120Volt AC wall receptacle.

2. Unplug charger from unit and wall outlet when

generator is being started and while in operation.

3. Keep this charger plugged in when generator is not in

use to prolong battery life.The charger has a built in

float equalizer and will not overcharge the battery,

even when plugged in for an extended period of time.

iMPORTANT: See "Battery Haintenance" on page 15 for

additional information.

OPERATION

Under certain weather conditions (temperatures below

40°F [4°C] and a high dew point), your generator may

experience icing of the carburetor and/or the crankcase

breather system.

Build a structure that will enclose three sides and top of

generator:

[. Hake sure entire muffleroside of generator is exposed.

Note that your generator may appear different from

that shown in Figure I0.

Wind

2. Ensure a minimum of three feet clearance between

open side of box and nearest object.

3. Face exposed end away from wind and elements.

4. Enclosure should hold enough heat created by

generator to prevent problems.

Operate generator ONLY outdoors.

Keep at least 3 feet of clearance on all sides of generator for

adequate vent.i[adon.

DO NOT operate generator inside any building or enclosure,

including the generator comparu_nent of a recreational vehicle (RV).

Remove generator from sheker when temperature is above

40°F [4°C],

G EN ERATO R ADAPTE R

CORD SET

The generator is equipped with a 25' generator adapter cord

set designed for a 240Vok, 30Amp grounded neutral circuit

(Figure I I).The generator adapter cord set provides a

convenient supply of emergency power into your dwelling so

that your generator can be operated safely outside.

5ectbn 4: Opecatbn

[ 20 Vok AC, 20 Amp, Duple×

Each dupiex recepgacie (Figure i3) is protected against

overioad by a push-to-reset circuit breaker.

The maximum bad on each outlet is 20 Amps.The

maximum toga[ bad on both yellow wire outlets or both

biack wire outiets is 30 Amps.

[NOTE: Follow ali safety precautions when connecting any

extension cord or device to the generator.

RECEPTACLES

CAUTION

o NEVER attempt to power a device requiring more

amperage than generator or recepgacie can suppiy.

o DO NOT overioad the generator. See "Don't Overioad

Generator".

Use each recepgacie to operate [20VoHtAQ singie-phase,

60 Hz electrka[ loads requiring up to 2,400 watts (2A kW)

at 20 Amps of current. Use cord sets that are rated for

[ 25 Voit AC [oads at 20 Amps (or greater).

[ 201240 VoUt AC, 30 Amp, Locking

Receptacle

Use a NEMA L14-30 piug with this receptacHe. Connect a

4-wire cord set rated for 250Voit AC [oads at 30Amps (or

greater) (Figure [4).You can use the same 4-wire cord if

you plan to run a i20Voit load.

[ 2 Volt DC, [0 Amp Receptacle

This receptacle allows you to recharge a [2Vok

automotive or utility styie storage battery with the battery

charge cabies provided (Figure 12).

This receptacle can not recharge 6Voit batteries and can

not be used to crank an engine having a discharged battery.

See the section "Charging a Battery" (page [ 0) before

attempting to recharge a battery.

4oWire Cord Set

(Neutral)

Y (Hot) | X (Hot)

NEMA LI 4-30 /-7L7 Ground (Green)

This recepgacie powers i20/240VoitAC, 60 Hz, single

phase loads requiring up to 7,200 watts of power (7.2 kW)

at 30 Amps for 120Volts or 240Volts.The outlet is

protected by a rocker switch circuit breaker.

Section 4: Operation

DON'T OVERLOAD

You must make sure your generator can supply enough

rated (running) and surge (starting) watts for the items you

will power at the same time. Follow these simple steps:

I. Select the items you will power at the same time.

2. Total the rated (running) watts of these items.This is

the amount of power your generator must produce to

keep your items running. See Figure 15.

3. Estimate how many surge (starting) watts you wiil

need. Surge wattage is the short burst of power

needed to start electric motor-driven tools or

appliances such as a circular saw or refrigerator.

Because not all motors start at the same time, total

surge watts can be estimated by adding only the

item(s) with the highest additional surge watts to the

total rated watts from step 2.

Tool or Appliance

Window Air

Conditioner

Refrigerator

Deep Freezer

Television

Light (75 Watts)

Rated (Running)

Watts

1200

8OO

500

3075 Total

RunningWatts

Total Rated (Running)_A/atts = 3075

HighestAdditionM SurgeWatts = 1800

Total Generator Output Required = 4875

Additional Surge

(Starring) Watts

1800

1600

5OO

1800 Highest

Surge Watts

Power Management

To prolong the life of your generator and attached devices,

it is important to take care when adding electrical loads to

your generator.There should be nothing connected to the

generator outlets before starting it's engine.The correct

and safe way to manage generator power is to sequentially

add loads as follows:

I. With nothing connected to the generator, start the

engine as described in this manual.

2. Plug in and turn on the first load, preferably the largest

load you have.

3. Permit the generator output to stabilize (engine runs

smoothly and attached device operates properly.

4. Plug in and turn on the next load.

5. Again, permit the generator to stabilize.

6. Repeat steps 4 and 5 for each additional load.

NEVER add more loads than the generator capacity.Take

special care to consider surge loads in generator capacity,

as described above.

Tool or Appliance

Rated*

(Running)

Watts

iiii

Additional

Surge

(Starting)

Watts

Essentiams

Lisht Bulb - 75 watt 75

Deep Freezer 500 500

Sump Pump 800 1200

Refrigerator/Freezer - 18 Cu, Ft, 800 1600

Water WeJ[ Pump - 1/3 HP 1000 2000

Heating/Cooling

Window AC - I0,000 BTU 1200 1800

Window Fan 300 600

Furnace Fan Blower - I/2 HP 800 1300

Kitchen

blicrowave Oven - [000 Watt [000

Coffee Haker [500

Electric Stove - Single Element [500

Hot Plate 2500

Family Room

DVD/CD Player 100

VCR IO0

Stereo Receiver 450

Color Television - 27" 500

Personal Computer w/I 7" monitor 800

Other

Security System [80

Abl/FH Clock Radio 300

Garage Door Opener - 1/2 HP 480 520

Electric Water Heater - 40 Gallon 4000

DIYiJob Site

Quartz Halogen Work Light 1000

Airless Sprayer - 1/3 HP 600 1200

Reciprocating Saw 960 960

Electric Drill - I/2 HP 1000 1000

Circular Saw - 7 I/4" IS00 1500

Miter Saw - IO" 1800 1800

Table Planer -6" 1800 1800

Table Saw/Radial Arm Saw - I 0" 2000 2000

Air Compressor - I-I/2 HP 2500 2500

*VVattages listed are approximate only. Check tool

appliance for actual wattage.

GENERAL MAmNTENANCE

RECOHHENDATmONS

The Owner/Operator is responsible for malting surethat

all periodic maintenance tasks are completed on a timely

basis; that all discrepandes are corrected; and that the unit

is kept clean and properly stored. NEVER operate a

damaged or defective generators

NOTE: If eqopped with inflatable tires, keep the air

pressure at the value marked on the tire or within 15 and

40 psi,

See engine owner's manual for instructions.

An oil drain tray is provided for your convenience to

change the oil and oil filter. Store tray in a convenient

location for periodic maintenance.

Changing Oil

I Place the half moon notch in the oil drain tray under

the oil drain plug (Figure 16).

tray foot

2. Place the oil drain tray foot tab in the slot on the base

of the generator, as shown.

3. Follow the instructions given in the engine owner's

manual for draining oil.

4. After oil has drained, reinstall the oil drain plug.

S. Remove the oil drain tray from under the oil drain plug

and clean up any spilled oil.

Changing Oil Filter

I. Place the half moon notch in the oil drain tray under

the oil filter (Figure 7).

2. Place the oil drain tray foot tab in the slot on the base

of the generator, as shown.

3. Follow the instructions given in the engine owner's

manual for changing oil filter and adding oil.

4. Remove the oil drain tray from under the oil filter and

clean up any spilled oil.

CAUTION

Used motor oil has been shown to cause skin cancer in

certain laboratory animals,

Thoroughly wash exposed areas with soap and water.

KEEPOUT OF REACH OF CHILDREN. DON'T

POLLUTE.CONSERVERESOURCES.RETURN

USED OILTO COLLECTION CENTERS.

Section 5: Maintenance

Generator Maintenance

Generator maintenance consists of keeping the unit dean

and dry. Operate and store the unit in a dean dry

environment where it wi[[ not be exposed to excessive

dust, dirt, moisture or any corrosive vapors. Cooling air

slots in the generator must not become dogged with snow,

[eaves or any other foreign material

NOTE: DO NOT use a garden hoseto cleangenerator.

'Water can enter engine fuel system and cause problems. In

addition_ if water enters generator through cooling air s[ots_

some of the water wi[[ be retained in voids and cracks of

the rotor and stator winding insulation.Water and dirt

buildup on the generator internal windings will eventually

decrease the insulation resistance of these windings.

WARNING

WHEN ADJUSTING OR MAKING REPAiRSTOYOUR

GENERATOR

, Disconnect the spark plug wire from the spar[< plug and place

the wire where it cannot contact spark plug.

WHENTEST[NG FOR ENGINE SPARK

Use approved spark plug testen

, DO NC)T check for spark with spark plug removed.

Battery Maintenance

Other than float charging, as described in "How to Use the

Battery Charger", no maintenance is required for the

battery. Keep the battery and terminals clean and dry.

IMPORTANT: Battery charging should be performed in a

dry location, such as inside a garage.

° Use a damp cloth to wipe exterior surfaces dean.

DO NOT expose generator to excessive moisture, dust, dirt,

or corrosive vapors,

DO NOT insert any objects through cooling slots,

° Use a soft brisde brush to loosen caked on dirt or oil

° Use a vacuum cleaner to pick up loose dirt and debris.

° Use low pressure air (not to exceed 25 psi) to blow away

dirt. Inspect cooling air slots and opening on generator.

These openings must be kept clean and unobstructed.

D ata Tag

Data tag information is very important if you need help

from our Customer Service Department or an authorized

service dealer.

, The data tag (Figure 18) is located either on the base

plate of the generator. For future reference, please copy

the model, revision, and serial number of the generator in

the space below.

[

MODEL [

REV NO [

SERIAL [

AC VOLTS [

AC AMPS [

AC WATTS [

DC VOLTS [.................................................................................................

DC AMPS [

Single Phase / 60 Hz / 3606RPM

Ratedat 40° C/ Class F hsulation

O TROY BILT

._ Here

Copy Serial

Number Here

Storage

$TO RAG E

The generator should be started at leastonce every seven

days and allowed to run at least 30 minutes. If this cannot

be done and you must store the unit for more than

30 days, use the following guidelines to prepare it for

storage.

Generator Storage

° Clean the generator as oudined in "Generator Cleaning".

° Check that cooling air slots and openings on generator

are open and unobstructed.

o DO NOT place a storage cover over a hot generator,

Let equipment cool for a sufficient time before plsdng the

cover on the eqopment,

Line Storase

See engine owner's manual for instructions.

Other Stora s

° To prevent gum from forming in fuel system or on

essential carburetor parts, add fuel stabilizer into fuel

tank and fill with fresh fuel. Run the unit for several

minutes to circulate the additive through the carburetor,

The unit and fuel can then be stored for up to

24 months, Fuel stabilizer can be purchased locally,

° DO NOT store fuel from one season to another unless

it has been treated as described above,

° Replace fuel container if it startsto rust. Rust and/or dirt

in fuel can cause problems if it's used with this unit.

" Store unit in a dean and dry area.

TROU BLES H OOTi NG

Probmem

No AC output is avaHabme, but

generator is running.

GeneratoP Puns good at no-moad

but "bogs" down _' when loads are

connected.

GenePator will not staPt_ or staPts

and runs rough.

Generator shuts down during

operation.

Generator [acks power.

Cause

I. One of the circuitbreakersis

open.

Z Faultingenerator.

3. Poor connectionor defectivecord

set.

4. Connected deviceisbad.

I. Short circuitina connected load.

Z Generator isoverloaded.

3. Shorted generatorcircuit.

I. lOAmp in°line fuse is blown.

2. Discharged battery.

3. Failed battery.

4. Low oil [eve[.

I. Out of gasoline.

2. Low oil level.

Load is too high.

Correction

Reset circuit breaker.

2. ContactAuthorized service facility.

3. Check and repair.

4. Connect another device that is in

good condition.

Disconnect shorted dectrical load.

2. See "Don't Overload Generator".

3. ContactAuthorized service facility.

Replace fuse.

2. Jump start generator and/or charge

battery.

3. Replace battery.

4. Fill crankcase to proper level or

place generator on level surface.

Fill fuel tank.

2. Fill crankcase to proper level or

place generator on level surface.

See "Don't Overload Generator".

Notes

TROY-BILT® OWNERWARRANTY POLICY Effective November m2,2003

LIMITED WARRANTY

"Troy-BiWD isa registered trademark ofTroy-Bik, LLC and is used under license to Bfiggs & Stratton Power Products. Bfiggs &

Stratton Power Products will repair or rephc< free of charg< any part_or parts of the equipment** that are defective in material

or workmanship or both.Transportation charges on parts submitted for repair or replacement under this warranty must be

borne by purchaser.Thiswarranty is effective for the time periods and subiect to the conditions provided for in this policy.For

warranty service_find your nearest Authorized service dealer by calling 1o888o611:6708?Warranty service mayonly be performed

by a Brigs & Stratton Power ProductsAuthorized service dealer.

THERE ISNO OTHER EXPRESSWARRANTY. IMPLIEDW,ARRANTIES_INCLUDING THOSE OF MERCHANTABILITY AND

FITNESSFORA PARTICULAR PURPOSEARE LIMITEDTOTHETIME PERIOD SPECtFIED_ORTOTHE EXTENT PERMITTED

BY LAWANY AND ALL IMPLIEDWARRANTIES ARE EXCLUDED. LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER

ANYAND ALLVVARRANTIESARE EXCLUDEDTOTHE EXTENT EXCLUSION ISPERMITTEDBY LAW. Some countries or

states do not allow limitations on how long an implied warranty lasts,and some countries or states do not allow the exclusion or

limitation of incidental or consequential damages,so the above limitation and exclusion may not apply to you.This warranty gives

you specific legal rights and you mayalso haveother rights that vary from country to country or state to state."

WARRANTY PERIOD*

Consumer Use Commercial Use

Pressure _A/asher I Year 90 Days

Portable Generator 2Years (2rid year parts only) I Year

*The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the

period of time stated in the table above. "Consumer use" means personal residential household use by a retail consumer.

"Commercial use" means all other uses, including use for commercial income producing or rental purposes. Once equipment has

been used commercially, it shall thereafter be considered to be in commercial use for purposes of this warranty.

*_%he engine and starting batteries are warranted solely by the manufacturers of those products.

WAR_NTY REGIST_TION IS NOT NECESSA_TO OBTAIN WARP_NTY ON BRIGGS & STP_TTON POWER

PRODUCTS EQUIPNENT.SAVEYOUR PROOF OF PURCHASE RECEIPToIFYOU DO NOT PROVIDE PROOF OFTHE

iNiTiAL PURCHASE DATEATTHETiNEWARRANTY SERVICE iSREQUESTED,THE NANUFACTURiNG DATE OFTHE

EQUIPNENTWILL BE USEDTO DETERNINETHEWARRANTY PERIOD.

About your equipment warranty:

_A/ewelcome warrantyrepairand apologizeto you forbeinginconvenienced.AnyAuthorizedservicedealermay performwarranty

repairs.Most warrantyrepairsarehandledroutinely,but sometimes requestsforwarrantyservicemay not be appropriate.For

exampl< warrantyservicewould not applyifequipment damage occurred becauseof misuse_hck of routinemaintenanc<shipping,

handling,warehousingor improper installation.Simihrly,the warrantyisvoidifthe manufacturingdateor the serialnumber on the

equipment has been removed or the equipment has been altered or modified. During the warranty period_ the Authorized service

dealer, at its option_ will repair or replace any part that_ upon examination_ is found to be defective under normal use and service.This

warranty will not cover following repairs and equipment:

Normam Wear: Outdoor power equipment_ H<eall mechanical devices, needs periodic parts_ service and replacement to perform

well.This warranty does not cover repair when normal use has exhausted the life of a part or the equipment.

Installation and Naintenance: This warranty does not apply to equipment or parts that have been subiected to improper or

unauthorized installation or alteration and modification, misus< negligence, accident_ overloading_ overspeeding_ improper

maintenance, repair or storage so as_in our iudgment, to adversely affect its performance and reliability.This warranty also does

not cover normal maintenance such as adiustments_ fuel system cleaning and obstruction (due to chemical dirt_ carbon or lime_

etc.).

Other Exclusions: Also excluded from this warranty are wear items such as quick couplers, oil gauges, belts, o-rings, filters,

pump packing, etc. pumps which have been run without water supplied or damage or malfunctions resulting from accidents,

abuse, modifications, akerations, or improper servicing or freezing or chemical deterioration.Accessory parts such as guns,

hoses, wands and nozzles are excluded from the product warranty.Also excluded is used, reconditioned, and demonstration

equipment; equipment used for prime power in place of utility power and equipment used in life support applications.

BRIGGS & STRATTON POWER PRODUCTS GROUP, LLC

JEFFERSON,WlSCONSIN, U.S.A.

Reglas de Seguddad

TABLA DE CONTENIDOS

Reghs De Seguridad ............................... 20-22

Conozca Su Generador ................................ 23

Ensamblaie ........................................ 24-25

Funcionamiento .................................... 26-3 U

Han_enimien_o ..................................... 32-33

AImacenamiento ...................................... 34

Diagnosticos De Averias ................................ 35

Garantia ............................................ 36

DESCRIPCI(_N DEL EQUIPO

I!--F-I Lea este manual de manera cuidadosa y:_::j[_ famHiaHcese con su generador, Conozca sus usos_

$us [im[ta¢iones y cua[qu[er pel[gro relac[onado

con e[ m[smo.

Este generador fundona en base a un motor, de campo e[_ctrico

gbatorio y de corriente alterna (AC). Fue disehado con la

finalidad de proveer energia e[_ctrica para Iuces e[6ctricas,

aparatos, herramientas compatibJes y cargas de motor. El campo

giratoHo de[ generador fundona a una veloddad de 3,6000 rpm

usando un motor con tan solo cilindro.

IPRECAUCi6N! NO sobrepase Ia capacidad de vata[e y

ampera]e del generadon Revise "No Sobrecargue Generador'.

Se ha hecho cada esfuerzo posibJe para asegurarse que la

informaci6n que aparece en este manual es exacta y se encuen_ra

actua[izada, Sin embargo, nosotros se reserva e[ derecho a

cambia_; aJterar o de otra manera meiora_; el producto 7"este

documento en cualquier momento, sin previo aviso.

El Sistema de Control de Emisiones para este generador es@.

garantizado Data juegos est_.ndares pot Ia Agencia de Protecci6n

Ambiental. Para mayor informaci6n acerca de la garant[a, consulte

con el manual del propietario deJ motor:

REGLAS DE SEGURIDAD

[_ste es em simbomo de alerta de seguridad. Sirve

para advertir a_ usuario de un posib[e riesgo para

su [ntegridad fis[cao Siga todos los mensajes de

seguridad que figuren despu_s de este s[mbo[o

para ev[tar [esione$ o incluso [a muerte.

Elsimbolo de Merta de seguridad (_k) es usado con una pMabra

(PELiGRO, ADVERTENCiA, PRECAUCiON), un mensaie pot

escrito o una iJustraci6n, para Mertarlo acerca de cua[quier

situaci6n de pe[igro que pueda exisO: PELIGRO indica un riesgo

el cual, si no se evita, causar_ Is muerte o una herida grave.

ADVERTENCiA indica un riesgo el cuaI, si no se evita, puede

causar Ia muerte o una herida grave. PRECAUCI6N in@ca un

riesgo, el cual, si no se evita, puede causar heridas menores o

moderadas. PRECAUCi6N, cuando se usa sin el simbo[o de

alerta, in@ca una situaci6n que podria resultar en e! daffo del

equipo. Siga los mensaies de seguridad para evitar o reducir los

riesgos de heridas e inclusive la muerte.

Electrocutamiento Descarga EI6ctrica

Simbolos de Peligro y Significados

Descarga EI6c_rica

Gases T6xicos Explosi6n

f- ......

Fuego

Presi6n Explosiva Quemaduras Quimica Superficie Caliente

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Troybilt 01925 Owner's manual

Brand: Troybilt

Model: 01925

Category: Power generators

Type: Owner's manual

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