Troy-Bilt 020344-1 Owner's manual

Brand: Troy-Bilt

Model: 020344-1

Category: High-pressure cleaners

Type: Owner's manual

This manual is also suitable for

20344

Pressure er

crater'sManual

This pressure washer is rated in accordance to the PressureWasher Manufacture Association (PWMA)

standard PWl01 (Testing and Rating Performance of Pressure Washers).

Briggs& Stratton PowerProductsGroup,LLC

Jefferson, Wisconsin,U.S.A.

Manual No. 206962GS Revision - (03/26/2008)

Thankyoufor purchasing this quality-built Troy-Bilt pressure washer. Weare pleasedthat you've placedyour confidence

in the Troy-Bilt brand.When operatedand maintained accordingto the instructions in this manual,your Troy-Bilt pressure

washer will provide manyyears of dependableservice.

Thismanualcontainssafety information to makeyou awareof the hazardsand risks associatedwith pressurewashers and

how to avoid them. BecauseTroy-Bilt does not necessarilyknow all the applications this pressure washer could be usedfor, it

is important that you readand understandthese instructions thoroughly beforeattempting to start or operatethis equipment.

Save theseinstructionsfor future reference.

This pressurewasher requires final assembly before use. Referto the Assembly section of this manualfor instructions on

final assembly procedures.Follow the instructions completely.

Where to FindUs

You never haveto look far to find Briggs & Stratton support and servicefor your pressure washer. Consultyour Yellow

Pages.Thereare over 30,000 Briggs & Stratton authorizedservice dealersworldwide who provide quality service. You can

also contact Troy-Bilt Customer Service by phone at (888) 611-6708, or on the internet at www,troybilt,com,Forengine

related questions, call American HondaMotor Company, inc. at (800) 426-7701 or visit www.honda-engines.com for a dealer

Iocator.

Pressure Washer

Model Number

Revision

Serial Number

DatePurchased

nFT-IIIII

FT7 FT7

Briggs & Stratton PowerProducts Group, LLC

900 North Parkway

Jefferson, WI 53549

transmitted in anyform by any meanswithout the expresswritten

permission of Briggs & Stratton PowerProducts Group, LLC.

Troy-Bilt® is a registered trademark of MTD

Products Inc and is used under license to

Briggs & Stratton PowerProducts.

2 www.troybiit.com

Tableof Contents

OperatorSafety.................................. 4

Equipment Description ........................................ 4

Safety Rules ................................................ 4

Assembly...................................... 7

Unpack PressureWasher ...................................... 7

Attach HandleandAccessoryTray ............................... 7

Attach DetergentSiphon Hoseto Pump........................... 8

Add Engine Oil and Fuel....................................... 8

Connect Hoseand Water Supply to Pump ......................... 8

FeaturesandControls ............................ 10

Operation..................................... 11

PressureWasher Location .................................... 11

How to Start Your PressureWasher............................. 12

How to Stop Your PressureWasher............................. 13

How to UseAccessory Tray ................................... 13

How to Use SprayTips ....................................... 14

Cleaningand Applying Detergent ............................... 14

PressureWasher Rinsing ..................................... 15

Automatic Cool Down System (Thermal Relief) .................... 15

Maintenance .................................. 16

GeneralRecommendations.................................... 16

PressureWasher Maintenance................................. 16

Engine Maintenance......................................... 18

After EachUse ............................................. 18

Storage................................................... 19

Troubleshooting................................ 20

Warranty ..................................... 21

PressureWasher OwnerWarranty .............................. 21

Specifications .................................. 22

Product Specifications ....................................... 22

Common Service Parts....................................... 22

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OperatorSafety

EquipmentDescription

_--r-_ Headthis manual carefully and becomefamiliar

with yourpressurewasher Knowitsapplications,

itshmltat_ons and any hazardsinvolved.

This pressurewasher operatesat a max of 2,500 PSIand a

flow rateof upto 2.3 gallons per minute. This high quality

residential system features 10" wheels, axialcam pump

with stainless steel pistons, automatic cool down system,

detergent siphoning system, quick connect spray tips, safety

goggles, heavy duty 25' hose, and more.

Everyeffort has been madeto ensure that the information

in this manual is both accurateandcurrent. However,the

manufacturer reservesthe right to change, alter or otherwise

improve the product and this documentation at any time

without prior notice.

The EmissionControl System for this pressure washer is

warranted for standards set by the Environmental Protection

Agency andthe CaliforniaAir ResourcesBoard.

Safety Rules

,_ Thisis the safetyalert symbol. It isused to alert

youto potentialpersonalinjuryhazards.Obeyall

safety messagesthat follow this symbolto avoid

possibleinjuryor death.

Thesafety alert symbol (_.) is usedwith a signalword

(DANGER,WARNING, CAUTION),a pictorial and/or a safety

messageto alert you to hazards.DANGERindicatesa hazard

which, if not avoided, will result in deathor serious injury.

WARNINGindicates a hazardwhich, if not avoided, could

result in deathor serious injury. CAUTIONindicatesa hazard

which, if not avoided, might result in minor or moderate

injury. NOTICEindicatesa situation that could result in

equipment damage. Follow safety messagesto avoid or

reducethe risk of injury or death.

The manufacturer cannot possibly anticipateeverypossible

circumstance that might involve a hazard.Thewarnings in

this manual,and the tags and decals affixedto the unit are,

therefore, not all-inclusive. If you usea procedure, work

method or operating technique that the manufacturer does

not specifically recommend, you must satisfy yourself that

it is safe for you and others. You must also makesure that

the procedure, work method or operating technique that you

choose does not renderthe pressurewasher unsafe.

WARNING

The engine exhaustfrom this productcontains

chemicalsknown to the State of California to cause

cancer,birth defects,or other reproductiveharm.

WARNING

Certain componentsin this productand related

accessories containchemicalsknown to the State

of California to causecancer,birth defectsor other

reproductive harm. Wash handsafter handling.

Hazard Symbols and Meanings

® ©

(9 (9

2 5-

® ®

A - Explosion

B - Fire

C- ElectricShock

D - ToxicFumes

E - Kickback

F - Hot Surface

G- Flying Objects

H - Slippery Surface

J - Fail

K - Fluid Injection

L - Moving Parts

M - ReadManual

4 www.troybiit.com

WARNING

Runningengine gives off carbon monoxide, an

odorless, colorless, poison gas.

Breathingcarbon monoxidecan cause

headache,fatigue, dizziness,vomiting,

confusion, seizures, nausea,fainting or death.

Some chemicals or detergents may be harmful

if inhaled or ingested, causing severe nausea,

fainting, or poisoning.

• Operatepressure washer ONLYoutdoors.

• Keepexhaust gasfrom entering aconfined areathrough

windows, doors, ventilation intakes,or other openings.

• DONOTstart or run engine indoors or in an enclosedarea,

evenif windows and doors are open.

• Usea respirator or mask wheneverthere is achancethat

vapors may be inhaled.

• Readall instructions with mask so you are certain the mask

will provide the necessaryprotection against inhaling harmful

vapors.

WARNING

Use of pressure washer can create puddles and

"_ slippery surfaces.

Kickback from spray gun can cause you to fall.

• Operatepressure washerfrom astable surface.

• The cleaningarea should haveadequateslopes and drainageto

reducethe possibility of a fall due to slippery surfaces.

• Beextremelycareful if you must usethe pressure washerfrom

a ladder,scaffolding, or any other similar location.

• Firmly grasp spray gunwith both handswhen using high

pressure sprayto avoid injury when spray gun kicks back.

WARNING

Starter cord kickback(rapid retraction) can result

in bodily injury. Kickbackwill pull handand arm

toward enginefaster thanyou canlet go.

Brokenbones, fractures, bruises,or sprains

could result.

• NEVERpull starter cord without first relieving spray gun

pressure.

• When starting engine, pull cord slowly until resistance is felt

andthen pull rapidlyto avoid kickback.

• After eachstarting attempt, where enginefails to run, always

point spraygun in safe direction, press red button and squeeze

spray gun trigger to releasehigh pressure.

• Firmly grasp spray gunwith both handswhen using high

pressure sprayto avoid injury when spray gun kicks back.

WARNING

Fueland its vapors are extremelyflammable and

explosive.

Fireor explosion can causesevereburns or

death.

WHEN ADDING OR DRAiNiNG FUEL

• Turn pressurewasher OFFand let it cool at least2 minutes

beforeremoving fuel cap. Loosencap slowly to relievepressure

in tank.

• Fill or drainfuel tank outdoors.

• DONOToverfill tank. Allow spacefor fuel expansion.

• Iffuel spills, wait until it evaporatesbeforestarting engine.

• Keepfuel awayfrom sparks, openflames, pilot lights, heat,and

other ignition sources.

• DONOTlight a cigaretteor smoke.

WHENSTARTINGEQUIPMENT

• Ensurespark plug, muffler, fuel cap, andair cleanerare in

place.

• DONOTcrankengine with spark plug removed.

WHENOPERATINGEQUIPMENT

• DONOTtip engineor equipment at anglewhich causesfuel to

spill.

• DONOTsprayflammable liquids.

WHENTRANSPORTINGOR REPAIRINGEQUIPMENT

• Transport/repair with fuel tank EMPTYor with fuel shutoff valve

OFF.

• Disconnectspark plug wire.

WHENSTORINGFUELOR EQUIPMENTWITH FUELiN TANK

• Storeawayfrom furnaces, stoves, water heaters,clothes

dryers,or other appliancesthat havepilot light or other ignition

source becausethey can ignite fuel vapors.

WARNING

_¢ Risk of electrocution.Contact with power source can cause electric

shock or burn.

• NEVERspray nearpower source.

WARNING

Contact with muffler area can result in seriousburns.

Exhaust heat/gases can ignite combustibles,

structures or damage fuel tank causing a fire.

• DONOTtouch hot parts and AVOIDhot exhaustgases.

• Allow equipment to cool beforetouching.

• Keepat least 5feet (1.5 m) of clearanceon all sides of

pressurewasher including overhead.

• Code of FederalRegulation (CFR)Title 36 Parks,Forests,and

Public Property requireequipment powered by an internal

combustion engine to havea sparkarrester, maintained in

effective working order, complying to USDAForestservice

standard 5100-1Cor later revision. In the Stateof Californiaa

spark arrester is required undersection 4442 of the California

Public resources code.Other statesmay have similar laws.

WARNING

Starter and other rotating parts can entangle

hands, hair, clothing, or accessories.

• NEVERoperate pressurewasher without protective housing or

covers.

• DONOTwear loose clothing, jewelry or anything that may be

caught in the starter or other rotating parts.

• Tie up long hairand removejewelry.

WARNING

The high pressure stream of water that this

equipment produces can cut through skin and

its underlying tissues, leading to serious injury

and possible amputation.

Spray gun traps high water pressure, even when

engine is stopped and water is disconnected,

which can cause injury.

• DONOTallow CHILDRENto operate pressure washer.

• NEVERrepair high pressure hose. Replaceit.

• NEVERrepair leakingconnections with sealantof any kind.

Replaceo-ring or seal.

• NEVERconnect high pressure hoseto nozzleextension.

• Keephigh pressure hose connectedto pump and spray gun

while system is pressurized.

• ALWAYS point spray gun in safe direction, press red button

and squeezespray guntrigger, to releasehigh pressure,every

time you stop engine.

• NEVERaim spray gun at people, animals, or plants.

• DONOTsecurespray gun in open position.

• DONOTleavespraygun unattended while machine is running.

• NEVERusea spray gunwhich does not haveatrigger lock or

trigger guard in placeand in working order.

• Always be certain spraygun, nozzlesandaccessories are

correctly attached.

WARNING

_,_-lj_ Riskof eyeinjury.

Spray cansplash back or propel objects.

• Alwayswearsafetygoggleswhenusingthisequipmentor in

vicinityof whereequipmentis inuse.

• Beforestartingthepressurewasher,besureyouarewearing

adequatesafetygoggles.

• NEVERsubstitutesafetyglassesfor safetygoggles.

NOTICE

High pressure spray may damage fragile items including

glass.

• DONOTpoint spray gunat glass when using red 0° spraytip.

• NEVERaim spray gun at plants.

NOTICE

Improper treatment of pressure washer can damage it

and shorten its life.

• If you havequestions about intendeduse, askdealer or contact

qualifiedservice center.

NEVERoperateunits with broken or missing parts, or without

protective housing or covers.

DONOTby-pass anysafety deviceon this machine.

DONOTtamper with governed speed.

DONOToperate pressurewasher aboverated pressure.

DONOTmodify pressurewasher in anyway.

Beforestarting pressurewasher in cold weather, checkall parts

ofthe equipment to be sure ice has not formed there.

NEVERmove machineby pulling on hoses.Use handle

providedon unit.

Checkfuel system for leaksor signs of deterioration, such as

chafedor spongy hose, loose or missing clamps,or damaged

tank or cap.Correct all defects beforeoperating pressure

washer.

This equipmentis designedto be used with Briggs & Stratton

Power Productsauthorizedparts ONLY. If equipment is used

with parts that DONOTcomply with minimum specifications,

userassumes all risks and liabilities.

6 www.troybiJt.corn

Assembly

Your pressure washer requires some assembly and is

readyfor use after it has been properly servicedwith the

recommendedfuel and oil.

If you haveany problemswith the assemblyof your

pressure washer, pleasecallthe pressure washerhelpline

at (888) 611-6788. If callingfor assistance,pleasehavethe

model, revision,and serialnumber from the datatag available.

UnpackPressureWasher

1. Removethe parts bag,accessories, and inserts

included with pressure washer.

2. Opencarton completely by cutting eachcorner from

top to bottom.

3. Ensureyou haveall included items prior to assembly.

Items in the carton include:

• Main Unit

• Handle

• CleaningTank

• HighPressure Hose

• Spray Gun

• NozzleExtensionwith Quick ConnectFitting

• PlasticAccessoryTray

• Spray Gun HolderWireform

• Oil Bottle

• Engine Operator's Manual

• Parts Bag(which includes the following):

• SafetyGoggles

• Operator's Manual

• Owner's Registration Card

• Bag containing 4 Multi-Colored SprayTips

• HandleFasteningHardwareKit (which includes):

• CarriageBolts (2)

• PlasticKnobs (3)

• TreeClips (6)

To prepareyourpressurewasher for operation, youwill

need to perform these tasks:

1. Fill out and send in registration card.

2. Attach handle,cleaningtank and accessorytray to main

unit.

3. Connectdetergent siphon hoseto pump.

4. Add oil to engine crankcase.

5. Add fuel to fuel tank.

6. Connecthigh pressure hoseto spray gun and pump.

7. Connectwater supply to pump.

8. Attach nozzleextensionto spray gun.

9. Select/attach quick connect spray tip to nozzle

extension.

AttachHandle,CleaningTankandAccessoryTray

1. Placehandle (A) onto handle supports (B) connected

to main unit. Make sure holes (C) in handlealign with

holes (C) on handlesupports.

J \

NOTE:It may be necessaryto movethe handle supports

from sideto side in order to align the handle so it will slide

over the handle supports.

2. Placecleaningtank (D) over holes (E) on handle

(viewing from rear of unit). Pushtree clips (F) into top

holes until they sit fiat against cleaning tank.

NOTE:Make sure detergentshut-off valve and detergent

siphoning tube is facing down when installing cleaningtank.

3. insert carriage bolts (G) through bottom holesof

cleaningtank, the handleand handlesupports from

rear of unit and attacha plastic knob (H) from front of

unit. Tic hand.

4. Placeaccessorytray (J) over holes (K) on handle

(viewing from front of unit). Pushthe tree clips (L) into

the holes until they sit fiat against the accessorytray.

insert spray gun holder wireform (A) through hole on

left side of handle (viewing from front of unit). Hold

wireform in placeand attacha plastic knob (B) from

inside of unit. Tighten by hand.

/ /

/ J

/o /

,/ /

6. insert multi-colored spray tips and other supplied

accessoriesin spacesprovided in accessorytray. See

How to UseAccessory Tray.

Attach DetergentSiphon Hoseto Pump

Attach detergent siphon hose (C)to barbed hose fitting (D)

on pump.

Add EngineOil and Fuel

• Placepressure washer on a level surface.

• Referto engine operator's manual andfollow oil and

fuel recommendationsand instructions.

NOTICE

Any attempt to crank or start the engine beforeit has

beenproperly filled with the recommendedoil will result

in equipment failure..

• Referto enginemanualfor oil andfuelfill information.

• Damageto equipmentresultingfromfailureto followthis

instructionwillvoidwarranty.

NOTE:Checkoil often during engine break-in. Referto

engine operator's manualfor recommendations.

ConnectHoseandWater Supply to Pump

NOTICE

DONOTrun the pump without the water supply

connectedand turned on.

• Damageto equipmentresultingfromfailureto followthis

instructionwillvoidwarranty.

NOTE:Removeand discard the shipping caps from the

pump's high pressure outlet and water inlet beforeattaching

hoses.

1. Uncoil high pressure hose and attachone end of hose

to baseof spray gun. Tighten by hand.

_, WARNING

The high pressure stream of water that this

equipment produces can cut through skin and its

underlying tissues, leading to serious injury and

possible amputation.

• NEVERconnect high pressure hoseto nozzleextension.

• Keephigh pressure hoseconnectedto pump and spray gun

while system is pressurized.

• Always becertain spraygun, nozzlesand accessories are

correctly attached.

8 www.troybilt.corn

2. Attach other end of high pressure hoseto high

pressure outlet on pump. Tighten by hand.

3. Runwater through your garden hose for 30 seconds to

clean out any debris.

IMPORTANT:DONOTsiphon standing water for the water

supply. Use ONLYcold water (less than 100°F).

4. Beforeconnecting garden hose to water inlet, inspect

inletscreen (A).Cleanscreen if it contains debris or

have it replaced if damaged. DONOTrun pressure

washer if inletscreen is damaged.

5. Connectthe garden hose (not to exceed50 feet in

length) to the water inlet. Tighten by hand.

NOTICE

Damage to pump or water inlet connector will occur if

a One Way Valve (vacuum breaker or check valve) is

connected to pump.

• There MUSTbe at leastten feet (3M) of unrestricted garden

hosebetweenthe pressurewasher inlet and any device,such

as aOneWay Valve.

• Damageto equipment causedby attaching aOneWay Valveto

pump will void warranty.

WARNING

s,_-lj_ Riskof eyeinjury.

Spray cansplash back or propel objects.

• Alwayswearsafetygoggleswhenusingthisequipmentor in

vicinityof whereequipmentis inuse.

• Beforestartingthepressurewasher,besureyouarewearing

adequatesafetygoggles.

• NEVERsubstitutesafetyglassesfor safetygoggles.

6. Turn ONthe water, press red button (B) on the gun and

squeezethe trigger to purge the pump system of air

and impurities.

Checklist Before Starting Engine

Reviewthe unit's assembly to ensureyou haveperformed all

of the following.

1. Be sureto readthe OperatorSafetysection and How to

Use Your PressureWasherin Operationsection before

using pressurewasher.

2. Make sure handle is in placeand secure.

3. Checkthat oil hasbeen addedto proper level in the

engine crankcase.

4. Add proper fuel to fuel tank.

5. Checkfor properly tightened hoseconnections.

6. Checkto make sure there are no kinks, cuts, or damage

to high pressure hose.

7. Provide a proper water supply at an adequateflow.

Featuresand Controls

Readthis Operator's Manual and safetyrulesbefore operating yourpressure washer.

Comparethe illustrations with your pressurewasher, to familiarize yourself with the locationsof various controls and

adjustments. Savethis manualfor future reference.

A - Spray Gun-- Controlsthe application of wateronto

cleaningsurfacewith trigger device,includes trigger lock.

B - NozzleExtension with QuickConnect-- Allows you to

switch betweenthree different spray tips.

C- HighPressure Hose-- Connectone end to water pump

and the other end to spray gun.

D - Oil Fill/Dipstick- Checkand fill with oil here.

E - Pump (under base)-- Developshigh pressure.

F - Automatic Cool DownSystem -- Cycleswater through

pump when water reaches125°-155°F. Warm water wiii

discharge from pump onto ground. This system prevents

internal pump damage.

G - Air Filter-- Protects engineby filtering dust and debris

out of intake air.

H - Recoil Starter -- Usedfor starting the engine manually.

J - FuelTank -- Filltank with regular unleadedfuel. Always

leaveroom for fuel expansion.

K- Warning/Operating instructionsTag-- identifies

hazardsand proper procedureto start/stop pressure

washer.

L- Cleaning Tank-- Useto hold up to one gallon (3.78 I) of

pressure washer safe detergent in tank.

M - Accessory Tray -- Provides convenient storagefor

standard and optional accessories, such as brushes,

turbo wands, etc.

N - Spray Tips- Detergent,0°, 15° and 40°: for various

high pressure cleaning applications.

Items Not Shown:

DataTag (near rear of baseplate) -- Provides model and

serial number of pressure washer. Pleasehavethese readily

availableif calling for assistance.

Engine Controls -- Seeengine manualfor details on engine

controls.

High Pressure Outlet -- Connectionfor high pressure hose.

Water Inlet -- Connectionfor garden hose.

10 www.troybiJt.com

Operation

If you haveanyproblems operating your pressure washer,

pleasecall the pressure washer helpline at (888) 611-6788.

PressureWasherLocation

CJearancesand Air Movement

WARNING

Exhaustheat/gasescan ignite combustibles,

structures or damagefuel tank causing afire.

• Keepatleast5ft. (1.5m)clearanceonallsidesofpressure

washerincludingoverhead.

Placepressure washer outdoors in an areathat will not

accumulate deadlyexhaustgas. DONOTplacepressure

washer where exhaustgas (A) could accumulate andenter

inside or be drawn into a potentially occupied building.

Ensureexhaustgas is kept awayfrom anywindows, doors,

ventilation intakes, or other openingsthat can allow exhaust

gasto collect in a confined area. Prevailingwinds and air

currents should be taken into considerationwhen positioning

pressure washer.

WARNING

Runningengine gives off carbon monoxide, an

odorless, colorless, poison gas.

Breathingcarbon monoxide can cause

headache,fatigue, dizziness,vomiting,

confusion, seizures, nausea,fainting or death.

• OperatepressurewasherONLYoutdoors.

• Keepexhaustgasfrom enteringaconfinedareathrough

windows,doors,ventilationintakes,or otheropenings.

• DONOTstartor runengineindoorsor inanenclosedarea,

evenifwindowsanddoorsareopen.

Howto StartYourPressureWasher

To start your pressure washer for the first time, follow these

instructions step-by-step. This starting information also

applies if you havelet the pressure washer sit idle for at least

a day.

1. Placepressure washer near an outside water source

capableof supplying water at a flow rategreaterthan

3.3 gallons per minute and no less than 20 PSi at

pressure washer end of garden hose. DONOTsiphon

supply water.

2. Checkthat high pressure hoseistightly connectedto

spray gun and pump. SeeAssembly section.

3. Make sure unit is in a level position.

4. Connectgarden hoseto water inlet on pressure washer

pump.

NOTICE

DONOTrun the pump without the water supply

connected and turned on.

• Damageto equipmentresultingfromfailureto followthis

instructionwillvoidwarranty.

5. Turn ONwater, point gun in a safe direction, press red

button and squeezetrigger to purge pump system of air

and impurities.

6. Attach nozzleextensionto spray gun. Tighten by hand.

Whenstarting engine, position yourself as

recommended and start engine according to

instructions given in engine operator's manual. Also

seeoperating instructions tag locatedon the pressure

washer.

WARNING

Starter cord kickback(rapid retraction) can result

in bodily injury. Kickbackwill pull handand arm

toward enginefaster thanyou canlet go.

Brokenbones, fractures, bruises, or sprains

could result.

• NEVERpull starter cord without first relieving spray gun

pressure.

• When starting engine, pull cord slowly until resistance is felt

andthen pull rapidlyto avoid kickback.

• After eachstarting attempt, where engine failsto run,always

point spraygun in safe direction, press red button and squeeze

spraygun trigger to releasehigh pressure.

• Firmly grasp spraygun with both handswhen using high

pressurespray to avoid injury when spray gun kicks back.

12 www.troybiit.corn

WARNING

The high pressure stream of water that this

equipment produces can cut through skin and

its underlying tissues, leading to serious injury

and possible amputation.

Spray gun traps high water pressure, even when

engine is stopped and water is disconnected,

which can cause injury.

* DONOTallow CHILDRENto operate pressure washer.

* Keephigh pressure hose connectedto pump and spray gun

while system is pressurized.

* NEVERaim spray gunat people, animals, or plants.

, DONOTsecurespray gun in open position.

* DONOTleavespraygun unattended while machine is running.

* NEVERusea spray gun which does not havea trigger lock or

trigger guard in placeand in working order.

* Always be certain spraygun, nozzlesandaccessories are

correctly attached.

WARNING

,_ Contact with muffler area can result in serious

burns.

._ Exhaust heat/gases can ignite combustibles,

structures or damage fuel tank causing a fire.

• DONOTtouch hot parts and AVOIDhot exhaustgases.

• Allow equipment to cool beforetouching.

• Keepat least 5feet (1.5 m) of clearanceon all sides of

pressurewasher including overhead.

• Code of FederalRegulation (CFR)Title 36 Parks,Forests,and

Public Property requireequipment powered by an internal

combustion engine to havea sparkarrester, maintained in

effective working order, complying to USDAForestservice

standard 5100-1Cor later revision. In the Stateof Californiaa

spark arrester is required undersection 4442 of the California

Public resources code.Other statesmay have similar laws.

Howto Stop YourPressureWasher

1. Releasespray gun trigger and let engine idlefor two

minutes.

2. Turn engine off according to instructions given in

engine operator's manual.

3. ALWAYSpoint gun in a safe direction and press

red button and squeezespray gun trigger to release

retained high water pressure.

WARNING

The high pressure streamof water that this

equipment produces can cut through skin and

its underlying tissues, leading to serious injury

and possible amputation.

Spray gun traps high water pressure,evenwhen

engine is stopped and water is disconnected,

which can cause injury.

Keephigh pressure hoseconnectedto pump and spray gun

while system is pressurized.

After eachstarting attempt, where engine fails to run,always

point spraygun in safe direction, press red button and squeeze

spraygun trigger to releasehigh pressure.

IMPORTANT:Spraygun traps high water pressure, even

when engine is stopped andwater is disconnected.

Howto UseAccessory Tray

Theunit is equipped with an accessorytray with places to

store your spray gun, nozzleextension and quick connect

spray tips. Thereis also a hook atthe front of the accessory

tray to hold your high pressure hose.

NOTE:The extra hole in the tray is for storing a utility brush.

Theextra clip in the tray is for storing aturbo nozzle.The

brush andturbo nozzleare NOTincluded with your pressure

washer.You can buy these items as optional accessories.

1. Placenozzleextensionthrough hole on accessorytray,

as shown.

€'D

2. Placespray gun through hole on accessorytray on

right side of unit.

NOTE:You may alsouse the spray gun holder wireform

attachedto the handleto store your spray gun and nozzle

extension, as shown in Featuresand Controls section.

3. insert multi-colored spray tips in spaces provided in

accessorytray.

4. Hanghigh pressure hoseon hook attachedto

accessorytray on front of tray, as shown.

Howto UseSpray Tips

The quick-connect on the nozzleextension allows you to

switch betweenfour different quick connect spray tips. Spray

tips can be changedwhile pressurewasher is running once

spray gun trigger lock is engaged.Thespray tips vary the

_ra_attern asshown below.

LOwPressure

, _ Black

w w

', ,J Useto apply

_' detergent

mm i I

m !

I I i I

40° White

1750 PSi

2.3 GPM

High Pressure

i m 1

iI m

! I i !

I M I I

15° Yellow 0° Red

2200 PSi 2500 PSi

2.2 GPM 2.0 GPM

Follow theseinstructionsto changespraytips:

1. Pull back collar on quick-connect and pull current

spray tip off. Store spray tips in holder provided on the

accessorytray.

WARNING

The high pressure stream of water that this

equipment produces can cut through skin and

its underlying tissues, leading to serious injury

and possible amputation.

= NEVERexchangespraytips withoutthetriggerlockedonthe

spraygun.

• DONOTtwist spraytips whilespraying.

2. Select desiredspray tip:

• Forgentle rinse, selectwhite 40° or yellow 15°

spray tip.

• To scour surface, select red 0° spray tip.

• To apply detergent,select black spray tip.

3. Pull back on collar, insert newspray tip and release

collar. Tug on spray tip to make sure it is securely in

place.

Usage Tips

• For most effective cleaning, keepspray tip from 8 to

24 inches away from cleaning surface.

• If you get spray tip too close, especiallyusing a high

pressure spray tip, you may damagesurface being

cleaned.

• DONOTget closer than 6 inches when cleaning tires.

Cleaning andApplying Detergent

CAUTION

Chemicalscancause bodily injury, and/or property

damage.

• NEVERusecausticliquidwith pressurewasher.

• UseONLYpressurewashersafedetergents/soaps.Followall

manufacturersinstructions.

TOapply detergent, follow thesesteps:

1. Reviewuse of spray tips.

2. Preparedetergent solution as required by job.

3. Pour detergent into cleaning tank.

NOTE:The cleaningtank holds one gallon.

4. Make sure black spray tip is installed.

NOTE:Detergentcannot be appliedwith the high pressure

spray tips (White, Yellow or Red).

5. Make sure garden hose is connectedto water inlet.

Checkthat high pressure hoseis connected to spray

gun and pump. Turn on water.

NOTICE

You must attachall hoses beforeyou start the engine.

, Startingtheenginewithoutallthehosesconnectedandwithout

thewaterturnedONwilldamagethepump.

* Damageto equipmentresultingfromfailureto followthis

instructionwillvoidwarranty.

6. Start enginefollowing instructions How to Start Your

Pressure Washer.

14 www.troybiit.corn

7. Rotatedetergent shut-off valve on cleaningtank to "On"

position (A).

8. Apply detergent to a dry surface, starting at lower

portion of areato bewashed andwork upward, using

long, even, overlapping strokes.

9. Allow detergent to "soak in" for 3-5 minutes before

washing and rinsing. Reapplyasneededto prevent

surfacefrom drying. DONOTallow detergent to dry on

(prevents streaking).

PressureWasherRinsing

For Rinsing:

1. Turn detergent shut-off valveto "Off" position.

2. Removeblack spray tip from nozzleextension.

3. Select and install desired high pressure spray tip

following instructions How to UseSpray Tips.

Keepthe spray gun a safe distance from the areayou

plan to spray.

WARNING

Kickbackfrom spray gun cancauseyou to fall.

• Operatepressurewasherfrom astablesurface.

• Beextremelycarefulifyoumustusethepressurewasherfrom

a ladder,scaffolding,or anyothersimilarlocation.

• Firmlygraspspraygunwith bothhandswhenusinghigh

pressurespraytoavoidinjurywhenspraygunkicksback.

5. Apply a high pressure spray to a small area,then check

the surfacefor damage, if no damageis found, it is

okay to continue cleaning.

6. Start atthe top of the areato be rinsed, working down

with same overlapping strokes asyou usedfor washing

and applying detergent.

Automatic Cool DownSystem (Thermal Relief)

If you run the engineon your pressure washer for

3-5 minutes without pressing the trigger on the spray gun,

circulating water in the pump can reachtemperatures above

125°F.The system engagesto cool the pump by discharging

thewarm water onto the ground.

Maintenance Pressurewasher Maintenance

€_

GeneralRecommendations

Regular maintenancewill improve the performance and

extend the life of the pressure washer. Seeany qualified

dealerfor service.

The pressurewasher's warranty does not cover items that

havebeen subjectedto operator abuseor negligence.To

receivefull value from the warranty, the operator must

maintain the pressure washer as instructed in this manual

and in the engine manual, including proper storage as

detailed in WinterStorageand Long TermStorage.

NOTE:Should you havequestions about replacing

components on your pressure washer, pleasecall

(888) 611-6708 for assistance.

• Some adjustmentswill needto be made periodically

to properly maintain your pressure washer. Checkthe

spray gun and nozzleextensionassembly for wear.

• All maintenancein this manualand the engine

operator's manualshould be madeat leastonce each

season.

• Onceayear you should cleanor replacethe spark plug,

cleanor replacethe air filter. A newspark plug and

cleanair filter assure proper fuel-air mixture and help

your engine run better and last longer. Pleasereferto

your engineoperator's manualfor more details.

Before EachUse

1. Checkengine oil level.

2. Cleandebris.

3. Checkwater inlet screen for damage.

4. Checkhigh pressure hosefor leaks.

5. Checkdetergent siphoning tube and tank for damage.

6. Checkspray gun and nozzleextension assemblyfor

leaks.

7. Rinseout garden hoseto flush out debris.

Pump Oil

DONOTattempt anyoil maintenanceon this pump. The

pump is pre-lubricated and sealedfrom the factory, requiring

no additional maintenancefor the life of the pump.

Clean Debris

Dailyor before use, cleanaccumulated debris from cleaning

system. Keeplinkage, spring and controls clean. Keep

areaaround and behind muffler free from any combustible

debris, inspect cooling air slots and openingson the

pressure washer.These openings must be kept cleanand

unobstructed.

Pressurewasher parts should be kept cleanto reducethe

risk of overheatingand ignition of accumulated debris.

• Use a damp cloth to wipe exterior surfaces clean.

NOTICE

improper treatment of pressure washer can damageit

and shorten its life.

• DONOTinsertanyobjectsthroughcoolingdots.

• Use a soft bristle brush to loosen cakedon dirt, oil, etc.

• Use a vacuum cleanerto pick up loose dirt and debris.

Checkand Clean Inlet Screen

Examinethe screen on the pump's water inlet. Cleanit if the

screen is clogged or replaceit if screen is damaged.

CheckHigh Pressure Hose

Thehigh pressure hosecan developleaksfrom wear,

kinking, or abuse, inspect the hoseeachtime beforeusing it.

Checkfor cuts, leaks,abrasions or bulging of cover,damage

or movement of couplings, if any of these conditions exist,

replacethe hose immediately.

WARNING

The high pressure streamof water that this

equipment produces can cut through skin and

its underlying tissues, leading to serious injury

and possible amputation.

NEVERrepairhighpressurehose.Replaceit.

ReplacementhoseratingMUSTexceedmaximumpressure

ratingof unit.

16 www.troybiJt.corn

CheckDetergentSiphoningTube

Examinethe detergent tank and detergent siphoning tube

and clean if clogged. The tube should fit tightly on the

barbed fitting of the pump and detergent shut-off valve.

Examinethe tube for leaks or tears. Replacethe tank or tube

if either is damaged.

CheckSpray Gun

Examinethe hose connection to the spray gun and make

sure it is secure.Test the trigger by pressing the redbutton

and making sure the trigger "springs back" into place

whenyou releaseit. You should not be able to press the

trigger without pressing the red button. Replacespray gun

immediately if it fails any of these tests.

Nozzle IViaintenaace

A pulsing sensationfelt while squeezingthe spray gun

trigger may be caused by excessivepump pressure. The

principal causeof excessivepump pressure is a spray tip

clogged or restricted with foreign materials, such as dirt,

etc. To correct the problem, immediately cleanthe spray tip

following these instructions:

1. Shut off engine and turn off water supply.

2. ALWAYSpoint spray gun in a safe direction, press

red button and squeezespray gun trigger to release

retainedhigh water pressure.

WARNING

The high pressure stream of water that this

equipment produces can cut through skin and

its underlying tissues, leading to serious injury

and possible amputation.

Spray gun traps high water pressure,evenwhen

engine is stopped and water is disconnected,

which can cause injury.

Keephigh pressure hose connectedto pump andspray gun

while system is pressurized.

ALWAYSpoint spray gun in safe direction, press red button

and squeezespray guntrigger, to releasehigh pressure,every

time you stop engine.

Removespray tip from end of nozzleextension.

Usea small paper clip to free anyforeign material

clogging or restricting spray tip (A).

Removenozzleextensionfrom spray gun.

Using a garden hose, remove additional debris by back

flushing water through nozzleextension. Backflush

between 30 to 60 seconds.

7. Reinstall spray tip into nozzleextension.

8. Reconnect nozzleextensionto spray gun.

9. Make sure garden hose is connectedto water inlet.

Checkthat high pressure hoseis connected to spray

gun and pump. Turn on water.

10. Start enginefollowing instructions How to Start Your

Pressure Washer.

11. Test pressurewasher by operatingwith eachquick

connect spray tip.

O-Ring Maintenance

Purchasean O-Ring/MaintenanceKit, model 6048, by

contacting the nearestauthorized service center. It is

not includedwith the pressure washer. This kit includes

replacemento-rings, rubber washer andwater inlet filter.

Referto the instruction sheet provided in the kit to service

'our unit's o-rings.

WARNING

The high pressure streamof water that this

equipment produces can cut through skin and

its underlying tissues, leading to serious injury

and possible amputation.

• NEVERrepairleakingconnectionswith sealantofanykind.

Replaceo-ringorseal.

€_

EngineMaintenance

Seethe engine operator's manualfor instructions on how to

properly maintain the engine.

CAUTION

Avoid prolonged or repeatedskin contact with used

motor oil.

• Usedmotoroil hasbeenshownto causeskincancerincertain

laboratoryanimals.

• Thoroughlywashexposedareaswith soapandwater.

KEEPOUTOFREACHOFCHILDREN.DON'T

POLLUTE.CONSERVERESOURCES.RETURN

USEDOILTOCOLLECTIONCENTERS.

After EachUse

Water should not remainin the unit for long periods of time.

Sedimentsor minerals can depositon pump parts and freeze

pump action. Follow these procedures after every use:

1. Flush detergent system by turning its detergent shut-off

valveto "Off" position and run pressure washer with

black spray tip. Flush for one to two minutes.

2. Shut off engine,turn off water supply, point gun in a

safe direction, press red button and squeezetrigger to

relievetrapped pressure, and let engine cool.

WARNING

The high pressure stream of water that this

equipment produces can cut through skin and

its underlying tissues, leading to serious injury

and possible amputation.

Spray gun traps high water pressure,evenwhen

engine is stopped and water is disconnected,

which can cause injury.

Keephighpressurehoseconnectedto pumpandspraygun

whilesystemispressurized.

ALWAYSpointsprayguninsafedirection,pressredbutton

andsqueezesprayguntrigger,to releasehighpressure,every

timeyoustopengine.

3. Disconnect hosefrom spray gun and high pressure

outlet on pump. Drainwater from hose, spray gun, and

nozzleextension. Usea ragto wipe off the hose.

4. Placethe spray gun, nozzleextensionand spraytips in

the accessorytray. Hanghigh pressure hose on hook

attachedto accessorytray.

5. Empty pump of all pumped liquids by pulling recoil

handle about six times. This should remove most liquid

in pump.

6. Store unit in a clean,dry area.

7. If storing for more than 30 days,see Long Term

Storageon next page.

WARNING

Fueland its vapors are extremelyflammable and

explosive.

Fireor explosion can causesevereburns or

death.

WHENSTORINGFUELOREQUIPMENTWITHFUELINTANK

• Storeawayfrom furnaces, stoves, water heaters,clothes

dryers,or other appliancesthat havepilot light or other ignition

source becausethey can ignite fuel vapors.

18 www.troybilt.corn

Storage

Winter Storage

NOTICE

You must protect your unit from freezing temperatures.

• Failuretodo sowill permanentlydamageyourpumpand

renderyourunitinoperable.

• Freezedamageisnotcoveredunderwarranty.

To protectthe unitfromfreezingtemperatures:

1. Empty cleaningtank asfollows:

a. Rotatedetergent shut-off valve to "Off" position.

b. Disconnect hoseconnectedto barbed fitting on

pump. Placeend of hose into suitable container.

c. Rotatedetergent shut-off valve to "On" position

and open the tanks cover. Gravitywill empty tank

contents into container.

d. Reconnecthoseto barbedfitting on pump. Add

1 pint (0.5 liter) of cleanfresh water to cleaning

tank and close tanks cover.

2. Flush cleaningtank by turning its detergent shut-off

valveto "On" position and run pressurewasher with

black nozzle.Flush until tank is empty. Turn detergent

shut-off valveto "Off" position.

3. Follow steps 2-5 in the previous section AfterEach Use.

4. Use pump saver, Model 6039, to treat pump. This

minimizes freezedamageand lubricates pistons and

seals.

5. If pump saver is not available,connect a 3-foot (1 m)

section of garden hoseto water inlet adapter. Pour RV-

antifreeze(antifreezewithout alcohol) into hose. Pull

recoil handletwice. Disconnect3-foot (1 m) hose.

6. Store unit in a clean, dry area.

LongTerm Storage instructions

Protect FuelSystem

Fuelcan becomestale when stored over 30 days.Stalefuel

causesacid and gum depositsto form in the fuel system or

on essentialcarburetor parts. To keepfuel fresh, useBriggs

& Stratton FRESHSTARTTM fuel stabilizer, availableas a

liquid additive or a drip concentrate cartridge.

Thereis no needto drain gasolinefrom the engine if a fuel

stabilizer is added according to instructions. Run the engine

for 2 minutes to circulate the stabilizerthroughout the

fuel system. Theengine and fuel can then bestored up to

24 months.

If gasoline in the engine hasnot beentreated with a fuel

stabilizer, it must be drained into an approved container.

Run the engine until it stops from lack of fuel. Theuse of a

fuel stabilizer in the storage container is recommendedto

maintain freshness.

Storing the Engine

Seethe engine operator's manualfor instructions on how to

properly preparethe engine for storage.

Protecting the Pump

To protect the pump from damagecaused by mineral

deposits or freezing, use PumpSaver,Model 6039, to treat

pump. This preventsfreezedamageand lubricates pistons

and seals.

NOTICE

You must protect your unit from freezing temperatures.

• Failuretodo sowill permanentlydamageyourpumpand

renderyourunitinoperable.

• Freezedamageisnotcoveredunderwarranty.

NOTE:PumpSaveris availableas an optional accessory. It is

not includedwith the pressure washer. Contactthe nearest

authorized servicecenter to purchasePumpSaver.

To use PumpSaver,makesure the pressure washer is

turned off and disconnectedfrom supply water. Readand

follow aii instructions and warnings given on the PumpSaver

container.

Other Storage Tips

1. DONOTstore fuel from one seasonto another unless it

has beentreated as described in Protect FuelSystem.

2. Replacefuel container if it starts to rust. Rustand/or

dirt in fuel can cause problems if it's usedwith this

unit.

3. Cover unit with a suitableprotective cover that does not

retain moisture.

WARNING

Storage coverscan be flammable.

• DONOTplacea storagecoveroverahotpressurewasher.

• Letequipmentcoolfor asufficienttime beforeplacingthe

coverontheequipment.

4. Store unit in a cleanand dry area.

Troubleshooting

Problem

Pumphasfollowing

problems: failure to produce

pressure,erraticpressure,

chattering,loss of pressure,

low water volume..

Detergent fails to mixwith

spray.

Enginerunsgood at no-load

but "bogs" whenload is

added.

EnginewiJJnot start;or starts

and runsrough.

Engineshutsdownduring

operation.

EngineJackspower.

CauSe

1. Low pressure spray tip installed.

2. Water inletisblocked.

3. Inadequatewater supply.

4. inlethose iskinked or leaking.

5. Cloggedinlethosescreen.

6. Water supply is over IO0°F.

7. High pressure hose isblocked or leaks.

8. Spraygun leaks.

9. Spraytip is obstructed.

10. Pump is faulty.

1. Detergentshut-off valve is in the "Off"

position.

2. High pressure spray tip installed.

Enginespeed istoo slow.

1. Low oil level.

2. Dirty air cleaner.

3. Outof fuel.

4. Stalefuel.

5. Sparkplug wire not connectedto spark

plug.

6. Bad spark plug.

7. Water in fuel.

8. Excessivelyrich fuel mixture.

Outof fuel.

Correction

1. Replacewith high pressure spray tip.

2. Clearinlet.

3. Provideadequatewater flow.

4. Straighten inlet hose, patch leak.

5. Checkand clean inlet hose screen.

6. Providecooler water supply.

7. Clearblocks in outlet hose.

8. Replacespray gun.

9. Cleanspray tip.

10. Contactlocal service facility.

1. Rotatedetergent shut-off valve to

"On" position.

2. Replacewith low pressure spray tip.

Movethrottle control to FASTposition.

If engine still "bogs down", contact local

service facility.

1. Fillcrankcaseto proper level.

2. Cleanor replaceair cleaner.

3. Fillfuel tank.

4. Drainfuel tank; fill with fresh fuel.

5. Connectwire to spark plug.

6. Replacespark plug.

7. Drainfuel tank; fill with fresh fuel.

8. Contactlocal service facility.

Fillfuel tank.

Dirty air filter. Replaceair filter.

J=:

20 www.troybiJt.corn

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Troy-Bilt 020344-1 Owner's manual

Brand: Troy-Bilt

Model: 020344-1

Category: High-pressure cleaners

Type: Owner's manual

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