Troy-Bilt 20344 Owner's manual

Category
High-pressure cleaners
Type
Owner's manual

This manual is also suitable for

®
Pressure er
crater'sManual
This pressure washer is rated in accordance to the PressureWasher Manufacture Association (PWMA)
standard PWl01 (Testing and Rating Performance of Pressure Washers).
Briggs& Stratton PowerProductsGroup,LLC
Jefferson, Wisconsin,U.S.A.
Manual No. 206962GS Revision - (03/26/2008)
Thankyoufor purchasing this quality-built Troy-Bilt pressure washer. Weare pleasedthat you've placedyour confidence
in the Troy-Bilt brand.When operatedand maintained accordingto the instructions in this manual,your Troy-Bilt pressure
washer will provide manyyears of dependableservice.
Thismanualcontainssafety information to makeyou awareof the hazardsand risks associatedwith pressurewashers and
how to avoid them. BecauseTroy-Bilt does not necessarilyknow all the applications this pressure washer could be usedfor, it
is important that you readand understandthese instructions thoroughly beforeattempting to start or operatethis equipment.
Save theseinstructionsfor future reference.
This pressurewasher requires final assembly before use. Referto the Assembly section of this manualfor instructions on
final assembly procedures.Follow the instructions completely.
Where to FindUs
You never haveto look far to find Briggs & Stratton support and servicefor your pressure washer. Consultyour Yellow
Pages.Thereare over 30,000 Briggs & Stratton authorizedservice dealersworldwide who provide quality service. You can
also contact Troy-Bilt Customer Service by phone at (888) 611-6708, or on the internet at www,troybilt,com,Forengine
related questions, call American HondaMotor Company, inc. at (800) 426-7701 or visit www.honda-engines.com for a dealer
Iocator.
Pressure Washer
Model Number
Revision
Serial Number
DatePurchased
F
nFT-IIIII
FT7 FT7
Briggs & Stratton PowerProducts Group, LLC
900 North Parkway
Jefferson, WI 53549
Copyright © 2008 Briggs & Stratton Power Products Group, LLC.
All rights reserved. No part of this material may be reproduced or
transmitted in anyform by any meanswithout the expresswritten
permission of Briggs & Stratton PowerProducts Group, LLC.
Troy-Bilt® is a registered trademark of MTD
Products Inc and is used under license to
Briggs & Stratton PowerProducts.
2 www.troybiit.com
Tableof Contents
OperatorSafety.................................. 4
Equipment Description ........................................ 4
Safety Rules ................................................ 4
Assembly...................................... 7
Unpack PressureWasher ...................................... 7
Attach HandleandAccessoryTray ............................... 7
Attach DetergentSiphon Hoseto Pump........................... 8
Add Engine Oil and Fuel....................................... 8
Connect Hoseand Water Supply to Pump ......................... 8
FeaturesandControls ............................ 10
Operation..................................... 11
PressureWasher Location .................................... 11
How to Start Your PressureWasher............................. 12
How to Stop Your PressureWasher............................. 13
How to UseAccessory Tray ................................... 13
How to Use SprayTips ....................................... 14
Cleaningand Applying Detergent ............................... 14
PressureWasher Rinsing ..................................... 15
Automatic Cool Down System (Thermal Relief) .................... 15
Maintenance .................................. 16
GeneralRecommendations.................................... 16
PressureWasher Maintenance................................. 16
Engine Maintenance......................................... 18
After EachUse ............................................. 18
Storage................................................... 19
Troubleshooting................................ 20
Warranty ..................................... 21
PressureWasher OwnerWarranty .............................. 21
Specifications .................................. 22
Product Specifications ....................................... 22
Common Service Parts....................................... 22
Espa_ol
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OperatorSafety
EquipmentDescription
_--r-_ Headthis manual carefully and becomefamiliar
with yourpressurewasher Knowitsapplications,
itshmltat_ons and any hazardsinvolved.
This pressurewasher operatesat a max of 2,500 PSIand a
flow rateof upto 2.3 gallons per minute. This high quality
residential system features 10" wheels, axialcam pump
with stainless steel pistons, automatic cool down system,
detergent siphoning system, quick connect spray tips, safety
goggles, heavy duty 25' hose, and more.
Everyeffort has been madeto ensure that the information
in this manual is both accurateandcurrent. However,the
manufacturer reservesthe right to change, alter or otherwise
improve the product and this documentation at any time
without prior notice.
The EmissionControl System for this pressure washer is
warranted for standards set by the Environmental Protection
Agency andthe CaliforniaAir ResourcesBoard.
Safety Rules
,_ Thisis the safetyalert symbol. It isused to alert
youto potentialpersonalinjuryhazards.Obeyall
safety messagesthat follow this symbolto avoid
possibleinjuryor death.
Thesafety alert symbol (_.) is usedwith a signalword
(DANGER,WARNING, CAUTION),a pictorial and/or a safety
messageto alert you to hazards.DANGERindicatesa hazard
which, if not avoided, will result in deathor serious injury.
WARNINGindicates a hazardwhich, if not avoided, could
result in deathor serious injury. CAUTIONindicatesa hazard
which, if not avoided, might result in minor or moderate
injury. NOTICEindicatesa situation that could result in
equipment damage. Follow safety messagesto avoid or
reducethe risk of injury or death.
The manufacturer cannot possibly anticipateeverypossible
circumstance that might involve a hazard.Thewarnings in
this manual,and the tags and decals affixedto the unit are,
therefore, not all-inclusive. If you usea procedure, work
method or operating technique that the manufacturer does
not specifically recommend, you must satisfy yourself that
it is safe for you and others. You must also makesure that
the procedure, work method or operating technique that you
choose does not renderthe pressurewasher unsafe.
WARNING
The engine exhaustfrom this productcontains
chemicalsknown to the State of California to cause
cancer,birth defects,or other reproductiveharm.
WARNING
Certain componentsin this productand related
accessories containchemicalsknown to the State
of California to causecancer,birth defectsor other
reproductive harm. Wash handsafter handling.
Hazard Symbols and Meanings
®
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®
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®
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A - Explosion
B - Fire
C- ElectricShock
D - ToxicFumes
E - Kickback
F - Hot Surface
G- Flying Objects
H - Slippery Surface
J - Fail
K - Fluid Injection
L - Moving Parts
M - ReadManual
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WARNING
Runningengine gives off carbon monoxide, an
odorless, colorless, poison gas.
Breathingcarbon monoxidecan cause
headache,fatigue, dizziness,vomiting,
confusion, seizures, nausea,fainting or death.
Some chemicals or detergents may be harmful
if inhaled or ingested, causing severe nausea,
fainting, or poisoning.
Operatepressure washer ONLYoutdoors.
Keepexhaust gasfrom entering aconfined areathrough
windows, doors, ventilation intakes,or other openings.
DONOTstart or run engine indoors or in an enclosedarea,
evenif windows and doors are open.
Usea respirator or mask wheneverthere is achancethat
vapors may be inhaled.
Readall instructions with mask so you are certain the mask
will provide the necessaryprotection against inhaling harmful
vapors.
WARNING
Use of pressure washer can create puddles and
"_ slippery surfaces.
Kickback from spray gun can cause you to fall.
Operatepressure washerfrom astable surface.
The cleaningarea should haveadequateslopes and drainageto
reducethe possibility of a fall due to slippery surfaces.
Beextremelycareful if you must usethe pressure washerfrom
a ladder,scaffolding, or any other similar location.
Firmly grasp spray gunwith both handswhen using high
pressure sprayto avoid injury when spray gun kicks back.
WARNING
Starter cord kickback(rapid retraction) can result
in bodily injury. Kickbackwill pull handand arm
toward enginefaster thanyou canlet go.
Brokenbones, fractures, bruises,or sprains
could result.
NEVERpull starter cord without first relieving spray gun
pressure.
When starting engine, pull cord slowly until resistance is felt
andthen pull rapidlyto avoid kickback.
After eachstarting attempt, where enginefails to run, always
point spraygun in safe direction, press red button and squeeze
spray gun trigger to releasehigh pressure.
Firmly grasp spray gunwith both handswhen using high
pressure sprayto avoid injury when spray gun kicks back.
WARNING
Fueland its vapors are extremelyflammable and
explosive.
Fireor explosion can causesevereburns or
death.
WHEN ADDING OR DRAiNiNG FUEL
Turn pressurewasher OFFand let it cool at least2 minutes
beforeremoving fuel cap. Loosencap slowly to relievepressure
in tank.
Fill or drainfuel tank outdoors.
DONOToverfill tank. Allow spacefor fuel expansion.
Iffuel spills, wait until it evaporatesbeforestarting engine.
Keepfuel awayfrom sparks, openflames, pilot lights, heat,and
other ignition sources.
DONOTlight a cigaretteor smoke.
WHENSTARTINGEQUIPMENT
Ensurespark plug, muffler, fuel cap, andair cleanerare in
place.
DONOTcrankengine with spark plug removed.
WHENOPERATINGEQUIPMENT
DONOTtip engineor equipment at anglewhich causesfuel to
spill.
DONOTsprayflammable liquids.
WHENTRANSPORTINGOR REPAIRINGEQUIPMENT
Transport/repair with fuel tank EMPTYor with fuel shutoff valve
OFF.
Disconnectspark plug wire.
WHENSTORINGFUELOR EQUIPMENTWITH FUELiN TANK
Storeawayfrom furnaces, stoves, water heaters,clothes
dryers,or other appliancesthat havepilot light or other ignition
source becausethey can ignite fuel vapors.
WARNING
Risk of electrocution.Contact with power source can cause electric
shock or burn.
NEVERspray nearpower source.
{D
WARNING
Contact with muffler area can result in seriousburns.
Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
DONOTtouch hot parts and AVOIDhot exhaustgases.
Allow equipment to cool beforetouching.
Keepat least 5feet (1.5 m) of clearanceon all sides of
pressurewasher including overhead.
Code of FederalRegulation (CFR)Title 36 Parks,Forests,and
Public Property requireequipment powered by an internal
combustion engine to havea sparkarrester, maintained in
effective working order, complying to USDAForestservice
standard 5100-1Cor later revision. In the Stateof Californiaa
spark arrester is required undersection 4442 of the California
Public resources code.Other statesmay have similar laws.
WARNING
Starter and other rotating parts can entangle
hands, hair, clothing, or accessories.
NEVERoperate pressurewasher without protective housing or
covers.
DONOTwear loose clothing, jewelry or anything that may be
caught in the starter or other rotating parts.
Tie up long hairand removejewelry.
WARNING
The high pressure stream of water that this
equipment produces can cut through skin and
its underlying tissues, leading to serious injury
and possible amputation.
Spray gun traps high water pressure, even when
engine is stopped and water is disconnected,
which can cause injury.
DONOTallow CHILDRENto operate pressure washer.
NEVERrepair high pressure hose. Replaceit.
NEVERrepair leakingconnections with sealantof any kind.
Replaceo-ring or seal.
NEVERconnect high pressure hoseto nozzleextension.
Keephigh pressure hose connectedto pump and spray gun
while system is pressurized.
ALWAYS point spray gun in safe direction, press red button
and squeezespray guntrigger, to releasehigh pressure,every
time you stop engine.
NEVERaim spray gun at people, animals, or plants.
DONOTsecurespray gun in open position.
DONOTleavespraygun unattended while machine is running.
NEVERusea spray gunwhich does not haveatrigger lock or
trigger guard in placeand in working order.
Always be certain spraygun, nozzlesandaccessories are
correctly attached.
WARNING
_,_-lj_ Riskof eyeinjury.
Spray cansplash back or propel objects.
Alwayswearsafetygoggleswhenusingthisequipmentor in
vicinityof whereequipmentis inuse.
Beforestartingthepressurewasher,besureyouarewearing
adequatesafetygoggles.
NEVERsubstitutesafetyglassesfor safetygoggles.
NOTICE
High pressure spray may damage fragile items including
glass.
DONOTpoint spray gunat glass when using red 0° spraytip.
NEVERaim spray gun at plants.
NOTICE
Improper treatment of pressure washer can damage it
and shorten its life.
If you havequestions about intendeduse, askdealer or contact
qualifiedservice center.
NEVERoperateunits with broken or missing parts, or without
protective housing or covers.
DONOTby-pass anysafety deviceon this machine.
DONOTtamper with governed speed.
DONOToperate pressurewasher aboverated pressure.
DONOTmodify pressurewasher in anyway.
Beforestarting pressurewasher in cold weather, checkall parts
ofthe equipment to be sure ice has not formed there.
NEVERmove machineby pulling on hoses.Use handle
providedon unit.
Checkfuel system for leaksor signs of deterioration, such as
chafedor spongy hose, loose or missing clamps,or damaged
tank or cap.Correct all defects beforeoperating pressure
washer.
This equipmentis designedto be used with Briggs & Stratton
Power Productsauthorizedparts ONLY. If equipment is used
with parts that DONOTcomply with minimum specifications,
userassumes all risks and liabilities.
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Assembly
Your pressure washer requires some assembly and is
readyfor use after it has been properly servicedwith the
recommendedfuel and oil.
If you haveany problemswith the assemblyof your
pressure washer, pleasecallthe pressure washerhelpline
at (888) 611-6788. If callingfor assistance,pleasehavethe
model, revision,and serialnumber from the datatag available.
UnpackPressureWasher
1. Removethe parts bag,accessories, and inserts
included with pressure washer.
2. Opencarton completely by cutting eachcorner from
top to bottom.
3. Ensureyou haveall included items prior to assembly.
Items in the carton include:
Main Unit
Handle
CleaningTank
HighPressure Hose
Spray Gun
NozzleExtensionwith Quick ConnectFitting
PlasticAccessoryTray
Spray Gun HolderWireform
Oil Bottle
Engine Operator's Manual
Parts Bag(which includes the following):
SafetyGoggles
Operator's Manual
Owner's Registration Card
Bag containing 4 Multi-Colored SprayTips
HandleFasteningHardwareKit (which includes):
CarriageBolts (2)
PlasticKnobs (3)
TreeClips (6)
To prepareyourpressurewasher for operation, youwill
need to perform these tasks:
1. Fill out and send in registration card.
2. Attach handle,cleaningtank and accessorytray to main
unit.
3. Connectdetergent siphon hoseto pump.
4. Add oil to engine crankcase.
5. Add fuel to fuel tank.
6. Connecthigh pressure hoseto spray gun and pump.
7. Connectwater supply to pump.
8. Attach nozzleextensionto spray gun.
9. Select/attach quick connect spray tip to nozzle
extension.
AttachHandle,CleaningTankandAccessoryTray
1. Placehandle (A) onto handle supports (B) connected
to main unit. Make sure holes (C) in handlealign with
holes (C) on handlesupports.
J \
NOTE:It may be necessaryto movethe handle supports
from sideto side in order to align the handle so it will slide
over the handle supports.
2. Placecleaningtank (D) over holes (E) on handle
(viewing from rear of unit). Pushtree clips (F) into top
holes until they sit fiat against cleaning tank.
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NOTE:Make sure detergentshut-off valve and detergent
siphoning tube is facing down when installing cleaningtank.
3. insert carriage bolts (G) through bottom holesof
cleaningtank, the handleand handlesupports from
rear of unit and attacha plastic knob (H) from front of
unit. Tic hand.
4. Placeaccessorytray (J) over holes (K) on handle
(viewing from front of unit). Pushthe tree clips (L) into
the holes until they sit fiat against the accessorytray.
3
E
.
insert spray gun holder wireform (A) through hole on
left side of handle (viewing from front of unit). Hold
wireform in placeand attacha plastic knob (B) from
inside of unit. Tighten by hand.
/ /
/
/
/ J
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,/ /
/
6. insert multi-colored spray tips and other supplied
accessoriesin spacesprovided in accessorytray. See
How to UseAccessory Tray.
Attach DetergentSiphon Hoseto Pump
Attach detergent siphon hose (C)to barbed hose fitting (D)
on pump.
Add EngineOil and Fuel
Placepressure washer on a level surface.
Referto engine operator's manual andfollow oil and
fuel recommendationsand instructions.
NOTICE
Any attempt to crank or start the engine beforeit has
beenproperly filled with the recommendedoil will result
in equipment failure..
Referto enginemanualfor oil andfuelfill information.
Damageto equipmentresultingfromfailureto followthis
instructionwillvoidwarranty.
NOTE:Checkoil often during engine break-in. Referto
engine operator's manualfor recommendations.
ConnectHoseandWater Supply to Pump
NOTICE
DONOTrun the pump without the water supply
connectedand turned on.
Damageto equipmentresultingfromfailureto followthis
instructionwillvoidwarranty.
NOTE:Removeand discard the shipping caps from the
pump's high pressure outlet and water inlet beforeattaching
hoses.
1. Uncoil high pressure hose and attachone end of hose
to baseof spray gun. Tighten by hand.
_, WARNING
The high pressure stream of water that this
equipment produces can cut through skin and its
underlying tissues, leading to serious injury and
possible amputation.
NEVERconnect high pressure hoseto nozzleextension.
Keephigh pressure hoseconnectedto pump and spray gun
while system is pressurized.
Always becertain spraygun, nozzlesand accessories are
correctly attached.
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2. Attach other end of high pressure hoseto high
pressure outlet on pump. Tighten by hand.
3. Runwater through your garden hose for 30 seconds to
clean out any debris.
IMPORTANT:DONOTsiphon standing water for the water
supply. Use ONLYcold water (less than 100°F).
4. Beforeconnecting garden hose to water inlet, inspect
inletscreen (A).Cleanscreen if it contains debris or
have it replaced if damaged. DONOTrun pressure
washer if inletscreen is damaged.
5. Connectthe garden hose (not to exceed50 feet in
length) to the water inlet. Tighten by hand.
NOTICE
Damage to pump or water inlet connector will occur if
a One Way Valve (vacuum breaker or check valve) is
connected to pump.
There MUSTbe at leastten feet (3M) of unrestricted garden
hosebetweenthe pressurewasher inlet and any device,such
as aOneWay Valve.
Damageto equipment causedby attaching aOneWay Valveto
pump will void warranty.
WARNING
s,_-lj_ Riskof eyeinjury.
Spray cansplash back or propel objects.
Alwayswearsafetygoggleswhenusingthisequipmentor in
vicinityof whereequipmentis inuse.
Beforestartingthepressurewasher,besureyouarewearing
adequatesafetygoggles.
NEVERsubstitutesafetyglassesfor safetygoggles.
6. Turn ONthe water, press red button (B) on the gun and
squeezethe trigger to purge the pump system of air
and impurities.
Checklist Before Starting Engine
Reviewthe unit's assembly to ensureyou haveperformed all
of the following.
1. Be sureto readthe OperatorSafetysection and How to
Use Your PressureWasherin Operationsection before
using pressurewasher.
2. Make sure handle is in placeand secure.
3. Checkthat oil hasbeen addedto proper level in the
engine crankcase.
4. Add proper fuel to fuel tank.
5. Checkfor properly tightened hoseconnections.
6. Checkto make sure there are no kinks, cuts, or damage
to high pressure hose.
7. Provide a proper water supply at an adequateflow.
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Featuresand Controls
Readthis Operator's Manual and safetyrulesbefore operating yourpressure washer.
Comparethe illustrations with your pressurewasher, to familiarize yourself with the locationsof various controls and
adjustments. Savethis manualfor future reference.
®
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A - Spray Gun-- Controlsthe application of wateronto
cleaningsurfacewith trigger device,includes trigger lock.
B - NozzleExtension with QuickConnect-- Allows you to
switch betweenthree different spray tips.
C- HighPressure Hose-- Connectone end to water pump
and the other end to spray gun.
D - Oil Fill/Dipstick- Checkand fill with oil here.
E - Pump (under base)-- Developshigh pressure.
F - Automatic Cool DownSystem -- Cycleswater through
pump when water reaches125°-155°F. Warm water wiii
discharge from pump onto ground. This system prevents
internal pump damage.
G - Air Filter-- Protects engineby filtering dust and debris
out of intake air.
H - Recoil Starter -- Usedfor starting the engine manually.
J - FuelTank -- Filltank with regular unleadedfuel. Always
leaveroom for fuel expansion.
K- Warning/Operating instructionsTag-- identifies
hazardsand proper procedureto start/stop pressure
washer.
L- Cleaning Tank-- Useto hold up to one gallon (3.78 I) of
pressure washer safe detergent in tank.
M - Accessory Tray -- Provides convenient storagefor
standard and optional accessories, such as brushes,
turbo wands, etc.
N - Spray Tips- Detergent,0°, 15° and 40°: for various
high pressure cleaning applications.
Items Not Shown:
DataTag (near rear of baseplate) -- Provides model and
serial number of pressure washer. Pleasehavethese readily
availableif calling for assistance.
Engine Controls -- Seeengine manualfor details on engine
controls.
High Pressure Outlet -- Connectionfor high pressure hose.
Water Inlet -- Connectionfor garden hose.
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Operation
If you haveanyproblems operating your pressure washer,
pleasecall the pressure washer helpline at (888) 611-6788.
PressureWasherLocation
CJearancesand Air Movement
WARNING
Exhaustheat/gasescan ignite combustibles,
structures or damagefuel tank causing afire.
Keepatleast5ft. (1.5m)clearanceonallsidesofpressure
washerincludingoverhead.
Placepressure washer outdoors in an areathat will not
accumulate deadlyexhaustgas. DONOTplacepressure
washer where exhaustgas (A) could accumulate andenter
inside or be drawn into a potentially occupied building.
Ensureexhaustgas is kept awayfrom anywindows, doors,
ventilation intakes, or other openingsthat can allow exhaust
gasto collect in a confined area. Prevailingwinds and air
currents should be taken into considerationwhen positioning
pressure washer.
WARNING
Runningengine gives off carbon monoxide, an
odorless, colorless, poison gas.
Breathingcarbon monoxide can cause
headache,fatigue, dizziness,vomiting,
confusion, seizures, nausea,fainting or death.
OperatepressurewasherONLYoutdoors.
Keepexhaustgasfrom enteringaconfinedareathrough
windows,doors,ventilationintakes,or otheropenings.
DONOTstartor runengineindoorsor inanenclosedarea,
evenifwindowsanddoorsareopen.
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Howto StartYourPressureWasher
To start your pressure washer for the first time, follow these
instructions step-by-step. This starting information also
applies if you havelet the pressure washer sit idle for at least
a day.
1. Placepressure washer near an outside water source
capableof supplying water at a flow rategreaterthan
3.3 gallons per minute and no less than 20 PSi at
pressure washer end of garden hose. DONOTsiphon
supply water.
2. Checkthat high pressure hoseistightly connectedto
spray gun and pump. SeeAssembly section.
3. Make sure unit is in a level position.
4. Connectgarden hoseto water inlet on pressure washer
pump.
NOTICE
DONOTrun the pump without the water supply
connected and turned on.
Damageto equipmentresultingfromfailureto followthis
instructionwillvoidwarranty.
5. Turn ONwater, point gun in a safe direction, press red
button and squeezetrigger to purge pump system of air
and impurities.
6. Attach nozzleextensionto spray gun. Tighten by hand.
.
Whenstarting engine, position yourself as
recommended and start engine according to
instructions given in engine operator's manual. Also
seeoperating instructions tag locatedon the pressure
washer.
WARNING
Starter cord kickback(rapid retraction) can result
in bodily injury. Kickbackwill pull handand arm
toward enginefaster thanyou canlet go.
Brokenbones, fractures, bruises, or sprains
could result.
NEVERpull starter cord without first relieving spray gun
pressure.
When starting engine, pull cord slowly until resistance is felt
andthen pull rapidlyto avoid kickback.
After eachstarting attempt, where engine failsto run,always
point spraygun in safe direction, press red button and squeeze
spraygun trigger to releasehigh pressure.
Firmly grasp spraygun with both handswhen using high
pressurespray to avoid injury when spray gun kicks back.
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WARNING
The high pressure stream of water that this
equipment produces can cut through skin and
its underlying tissues, leading to serious injury
and possible amputation.
Spray gun traps high water pressure, even when
engine is stopped and water is disconnected,
which can cause injury.
* DONOTallow CHILDRENto operate pressure washer.
* Keephigh pressure hose connectedto pump and spray gun
while system is pressurized.
* NEVERaim spray gunat people, animals, or plants.
, DONOTsecurespray gun in open position.
* DONOTleavespraygun unattended while machine is running.
* NEVERusea spray gun which does not havea trigger lock or
trigger guard in placeand in working order.
* Always be certain spraygun, nozzlesandaccessories are
correctly attached.
WARNING
,_ Contact with muffler area can result in serious
burns.
._ Exhaust heat/gases can ignite combustibles,
structures or damage fuel tank causing a fire.
DONOTtouch hot parts and AVOIDhot exhaustgases.
Allow equipment to cool beforetouching.
Keepat least 5feet (1.5 m) of clearanceon all sides of
pressurewasher including overhead.
Code of FederalRegulation (CFR)Title 36 Parks,Forests,and
Public Property requireequipment powered by an internal
combustion engine to havea sparkarrester, maintained in
effective working order, complying to USDAForestservice
standard 5100-1Cor later revision. In the Stateof Californiaa
spark arrester is required undersection 4442 of the California
Public resources code.Other statesmay have similar laws.
Howto Stop YourPressureWasher
1. Releasespray gun trigger and let engine idlefor two
minutes.
2. Turn engine off according to instructions given in
engine operator's manual.
3. ALWAYSpoint gun in a safe direction and press
red button and squeezespray gun trigger to release
retained high water pressure.
WARNING
The high pressure streamof water that this
equipment produces can cut through skin and
its underlying tissues, leading to serious injury
and possible amputation.
Spray gun traps high water pressure,evenwhen
engine is stopped and water is disconnected,
which can cause injury.
e
e
Keephigh pressure hoseconnectedto pump and spray gun
while system is pressurized.
After eachstarting attempt, where engine fails to run,always
point spraygun in safe direction, press red button and squeeze
spraygun trigger to releasehigh pressure.
IMPORTANT:Spraygun traps high water pressure, even
when engine is stopped andwater is disconnected.
Howto UseAccessory Tray
Theunit is equipped with an accessorytray with places to
store your spray gun, nozzleextension and quick connect
spray tips. Thereis also a hook atthe front of the accessory
tray to hold your high pressure hose.
NOTE:The extra hole in the tray is for storing a utility brush.
Theextra clip in the tray is for storing aturbo nozzle.The
brush andturbo nozzleare NOTincluded with your pressure
washer.You can buy these items as optional accessories.
1. Placenozzleextensionthrough hole on accessorytray,
as shown.
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2. Placespray gun through hole on accessorytray on
right side of unit.
NOTE:You may alsouse the spray gun holder wireform
attachedto the handleto store your spray gun and nozzle
extension, as shown in Featuresand Controls section.
3. insert multi-colored spray tips in spaces provided in
accessorytray.
4. Hanghigh pressure hoseon hook attachedto
accessorytray on front of tray, as shown.
Howto UseSpray Tips
The quick-connect on the nozzleextension allows you to
switch betweenfour different quick connect spray tips. Spray
tips can be changedwhile pressurewasher is running once
spray gun trigger lock is engaged.Thespray tips vary the
_ra_attern asshown below.
LOwPressure
, _ Black
w w
', ,J Useto apply
_' detergent
mm i I
m !
I I i I
U
40° White
1750 PSi
2.3 GPM
High Pressure
i m 1
iI m
! I i !
I M I I
15° Yellow Red
2200 PSi 2500 PSi
2.2 GPM 2.0 GPM
Follow theseinstructionsto changespraytips:
1. Pull back collar on quick-connect and pull current
spray tip off. Store spray tips in holder provided on the
accessorytray.
WARNING
The high pressure stream of water that this
equipment produces can cut through skin and
its underlying tissues, leading to serious injury
and possible amputation.
= NEVERexchangespraytips withoutthetriggerlockedonthe
spraygun.
DONOTtwist spraytips whilespraying.
2. Select desiredspray tip:
Forgentle rinse, selectwhite 40° or yellow 15°
spray tip.
To scour surface, select red spray tip.
To apply detergent,select black spray tip.
3. Pull back on collar, insert newspray tip and release
collar. Tug on spray tip to make sure it is securely in
place.
Usage Tips
For most effective cleaning, keepspray tip from 8 to
24 inches away from cleaning surface.
If you get spray tip too close, especiallyusing a high
pressure spray tip, you may damagesurface being
cleaned.
DONOTget closer than 6 inches when cleaning tires.
Cleaning andApplying Detergent
CAUTION
Chemicalscancause bodily injury, and/or property
damage.
NEVERusecausticliquidwith pressurewasher.
UseONLYpressurewashersafedetergents/soaps.Followall
manufacturersinstructions.
TOapply detergent, follow thesesteps:
1. Reviewuse of spray tips.
2. Preparedetergent solution as required by job.
3. Pour detergent into cleaning tank.
NOTE:The cleaningtank holds one gallon.
4. Make sure black spray tip is installed.
NOTE:Detergentcannot be appliedwith the high pressure
spray tips (White, Yellow or Red).
5. Make sure garden hose is connectedto water inlet.
Checkthat high pressure hoseis connected to spray
gun and pump. Turn on water.
NOTICE
You must attachall hoses beforeyou start the engine.
, Startingtheenginewithoutallthehosesconnectedandwithout
thewaterturnedONwilldamagethepump.
* Damageto equipmentresultingfromfailureto followthis
instructionwillvoidwarranty.
6. Start enginefollowing instructions How to Start Your
Pressure Washer.
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7. Rotatedetergent shut-off valve on cleaningtank to "On"
position (A).
8. Apply detergent to a dry surface, starting at lower
portion of areato bewashed andwork upward, using
long, even, overlapping strokes.
9. Allow detergent to "soak in" for 3-5 minutes before
washing and rinsing. Reapplyasneededto prevent
surfacefrom drying. DONOTallow detergent to dry on
(prevents streaking).
PressureWasherRinsing
For Rinsing:
1. Turn detergent shut-off valveto "Off" position.
2. Removeblack spray tip from nozzleextension.
3. Select and install desired high pressure spray tip
following instructions How to UseSpray Tips.
.
Keepthe spray gun a safe distance from the areayou
plan to spray.
WARNING
Kickbackfrom spray gun cancauseyou to fall.
Operatepressurewasherfrom astablesurface.
Beextremelycarefulifyoumustusethepressurewasherfrom
a ladder,scaffolding,or anyothersimilarlocation.
Firmlygraspspraygunwith bothhandswhenusinghigh
pressurespraytoavoidinjurywhenspraygunkicksback.
5. Apply a high pressure spray to a small area,then check
the surfacefor damage, if no damageis found, it is
okay to continue cleaning.
6. Start atthe top of the areato be rinsed, working down
with same overlapping strokes asyou usedfor washing
and applying detergent.
Automatic Cool DownSystem (Thermal Relief)
If you run the engineon your pressure washer for
3-5 minutes without pressing the trigger on the spray gun,
circulating water in the pump can reachtemperatures above
125°F.The system engagesto cool the pump by discharging
thewarm water onto the ground.
o
15
Maintenance Pressurewasher Maintenance
.m
€_
GeneralRecommendations
Regular maintenancewill improve the performance and
extend the life of the pressure washer. Seeany qualified
dealerfor service.
The pressurewasher's warranty does not cover items that
havebeen subjectedto operator abuseor negligence.To
receivefull value from the warranty, the operator must
maintain the pressure washer as instructed in this manual
and in the engine manual, including proper storage as
detailed in WinterStorageand Long TermStorage.
NOTE:Should you havequestions about replacing
components on your pressure washer, pleasecall
(888) 611-6708 for assistance.
Some adjustmentswill needto be made periodically
to properly maintain your pressure washer. Checkthe
spray gun and nozzleextensionassembly for wear.
All maintenancein this manualand the engine
operator's manualshould be madeat leastonce each
season.
Onceayear you should cleanor replacethe spark plug,
cleanor replacethe air filter. A newspark plug and
cleanair filter assure proper fuel-air mixture and help
your engine run better and last longer. Pleasereferto
your engineoperator's manualfor more details.
Before EachUse
1. Checkengine oil level.
2. Cleandebris.
3. Checkwater inlet screen for damage.
4. Checkhigh pressure hosefor leaks.
5. Checkdetergent siphoning tube and tank for damage.
6. Checkspray gun and nozzleextension assemblyfor
leaks.
7. Rinseout garden hoseto flush out debris.
Pump Oil
DONOTattempt anyoil maintenanceon this pump. The
pump is pre-lubricated and sealedfrom the factory, requiring
no additional maintenancefor the life of the pump.
Clean Debris
Dailyor before use, cleanaccumulated debris from cleaning
system. Keeplinkage, spring and controls clean. Keep
areaaround and behind muffler free from any combustible
debris, inspect cooling air slots and openingson the
pressure washer.These openings must be kept cleanand
unobstructed.
Pressurewasher parts should be kept cleanto reducethe
risk of overheatingand ignition of accumulated debris.
Use a damp cloth to wipe exterior surfaces clean.
NOTICE
improper treatment of pressure washer can damageit
and shorten its life.
DONOTinsertanyobjectsthroughcoolingdots.
Use a soft bristle brush to loosen cakedon dirt, oil, etc.
Use a vacuum cleanerto pick up loose dirt and debris.
Checkand Clean Inlet Screen
Examinethe screen on the pump's water inlet. Cleanit if the
screen is clogged or replaceit if screen is damaged.
CheckHigh Pressure Hose
Thehigh pressure hosecan developleaksfrom wear,
kinking, or abuse, inspect the hoseeachtime beforeusing it.
Checkfor cuts, leaks,abrasions or bulging of cover,damage
or movement of couplings, if any of these conditions exist,
replacethe hose immediately.
e
e
WARNING
The high pressure streamof water that this
equipment produces can cut through skin and
its underlying tissues, leading to serious injury
and possible amputation.
NEVERrepairhighpressurehose.Replaceit.
ReplacementhoseratingMUSTexceedmaximumpressure
ratingof unit.
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CheckDetergentSiphoningTube
Examinethe detergent tank and detergent siphoning tube
and clean if clogged. The tube should fit tightly on the
barbed fitting of the pump and detergent shut-off valve.
Examinethe tube for leaks or tears. Replacethe tank or tube
if either is damaged.
CheckSpray Gun
Examinethe hose connection to the spray gun and make
sure it is secure.Test the trigger by pressing the redbutton
and making sure the trigger "springs back" into place
whenyou releaseit. You should not be able to press the
trigger without pressing the red button. Replacespray gun
immediately if it fails any of these tests.
Nozzle IViaintenaace
A pulsing sensationfelt while squeezingthe spray gun
trigger may be caused by excessivepump pressure. The
principal causeof excessivepump pressure is a spray tip
clogged or restricted with foreign materials, such as dirt,
etc. To correct the problem, immediately cleanthe spray tip
following these instructions:
1. Shut off engine and turn off water supply.
2. ALWAYSpoint spray gun in a safe direction, press
red button and squeezespray gun trigger to release
retainedhigh water pressure.
e
e
WARNING
.
4.
The high pressure stream of water that this
equipment produces can cut through skin and
its underlying tissues, leading to serious injury
and possible amputation.
Spray gun traps high water pressure,evenwhen
engine is stopped and water is disconnected,
which can cause injury.
Keephigh pressure hose connectedto pump andspray gun
while system is pressurized.
ALWAYSpoint spray gun in safe direction, press red button
and squeezespray guntrigger, to releasehigh pressure,every
time you stop engine.
Removespray tip from end of nozzleextension.
Usea small paper clip to free anyforeign material
clogging or restricting spray tip (A).
.
6.
Removenozzleextensionfrom spray gun.
Using a garden hose, remove additional debris by back
flushing water through nozzleextension. Backflush
between 30 to 60 seconds.
7. Reinstall spray tip into nozzleextension.
8. Reconnect nozzleextensionto spray gun.
9. Make sure garden hose is connectedto water inlet.
Checkthat high pressure hoseis connected to spray
gun and pump. Turn on water.
10. Start enginefollowing instructions How to Start Your
Pressure Washer.
11. Test pressurewasher by operatingwith eachquick
connect spray tip.
O-Ring Maintenance
Purchasean O-Ring/MaintenanceKit, model 6048, by
contacting the nearestauthorized service center. It is
not includedwith the pressure washer. This kit includes
replacemento-rings, rubber washer andwater inlet filter.
Referto the instruction sheet provided in the kit to service
'our unit's o-rings.
WARNING
The high pressure streamof water that this
equipment produces can cut through skin and
its underlying tissues, leading to serious injury
and possible amputation.
NEVERrepairleakingconnectionswith sealantofanykind.
Replaceo-ringorseal.
CD
17
.m
€_
EngineMaintenance
Seethe engine operator's manualfor instructions on how to
properly maintain the engine.
CAUTION
Avoid prolonged or repeatedskin contact with used
motor oil.
Usedmotoroil hasbeenshownto causeskincancerincertain
laboratoryanimals.
Thoroughlywashexposedareaswith soapandwater.
KEEPOUTOFREACHOFCHILDREN.DON'T
POLLUTE.CONSERVERESOURCES.RETURN
USEDOILTOCOLLECTIONCENTERS.
After EachUse
Water should not remainin the unit for long periods of time.
Sedimentsor minerals can depositon pump parts and freeze
pump action. Follow these procedures after every use:
1. Flush detergent system by turning its detergent shut-off
valveto "Off" position and run pressure washer with
black spray tip. Flush for one to two minutes.
2. Shut off engine,turn off water supply, point gun in a
safe direction, press red button and squeezetrigger to
relievetrapped pressure, and let engine cool.
WARNING
e
e
The high pressure stream of water that this
equipment produces can cut through skin and
its underlying tissues, leading to serious injury
and possible amputation.
Spray gun traps high water pressure,evenwhen
engine is stopped and water is disconnected,
which can cause injury.
Keephighpressurehoseconnectedto pumpandspraygun
whilesystemispressurized.
ALWAYSpointsprayguninsafedirection,pressredbutton
andsqueezesprayguntrigger,to releasehighpressure,every
timeyoustopengine.
3. Disconnect hosefrom spray gun and high pressure
outlet on pump. Drainwater from hose, spray gun, and
nozzleextension. Usea ragto wipe off the hose.
4. Placethe spray gun, nozzleextensionand spraytips in
the accessorytray. Hanghigh pressure hose on hook
attachedto accessorytray.
5. Empty pump of all pumped liquids by pulling recoil
handle about six times. This should remove most liquid
in pump.
6. Store unit in a clean,dry area.
7. If storing for more than 30 days,see Long Term
Storageon next page.
WARNING
Fueland its vapors are extremelyflammable and
explosive.
Fireor explosion can causesevereburns or
death.
WHENSTORINGFUELOREQUIPMENTWITHFUELINTANK
Storeawayfrom furnaces, stoves, water heaters,clothes
dryers,or other appliancesthat havepilot light or other ignition
source becausethey can ignite fuel vapors.
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Storage
Winter Storage
NOTICE
You must protect your unit from freezing temperatures.
Failuretodo sowill permanentlydamageyourpumpand
renderyourunitinoperable.
Freezedamageisnotcoveredunderwarranty.
To protectthe unitfromfreezingtemperatures:
1. Empty cleaningtank asfollows:
a. Rotatedetergent shut-off valve to "Off" position.
b. Disconnect hoseconnectedto barbed fitting on
pump. Placeend of hose into suitable container.
c. Rotatedetergent shut-off valve to "On" position
and open the tanks cover. Gravitywill empty tank
contents into container.
d. Reconnecthoseto barbedfitting on pump. Add
1 pint (0.5 liter) of cleanfresh water to cleaning
tank and close tanks cover.
2. Flush cleaningtank by turning its detergent shut-off
valveto "On" position and run pressurewasher with
black nozzle.Flush until tank is empty. Turn detergent
shut-off valveto "Off" position.
3. Follow steps 2-5 in the previous section AfterEach Use.
4. Use pump saver, Model 6039, to treat pump. This
minimizes freezedamageand lubricates pistons and
seals.
5. If pump saver is not available,connect a 3-foot (1 m)
section of garden hoseto water inlet adapter. Pour RV-
antifreeze(antifreezewithout alcohol) into hose. Pull
recoil handletwice. Disconnect3-foot (1 m) hose.
6. Store unit in a clean, dry area.
LongTerm Storage instructions
Protect FuelSystem
Fuelcan becomestale when stored over 30 days.Stalefuel
causesacid and gum depositsto form in the fuel system or
on essentialcarburetor parts. To keepfuel fresh, useBriggs
& Stratton FRESHSTARTTM fuel stabilizer, availableas a
liquid additive or a drip concentrate cartridge.
Thereis no needto drain gasolinefrom the engine if a fuel
stabilizer is added according to instructions. Run the engine
for 2 minutes to circulate the stabilizerthroughout the
fuel system. Theengine and fuel can then bestored up to
24 months.
If gasoline in the engine hasnot beentreated with a fuel
stabilizer, it must be drained into an approved container.
Run the engine until it stops from lack of fuel. Theuse of a
fuel stabilizer in the storage container is recommendedto
maintain freshness.
Storing the Engine
Seethe engine operator's manualfor instructions on how to
properly preparethe engine for storage.
Protecting the Pump
To protect the pump from damagecaused by mineral
deposits or freezing, use PumpSaver,Model 6039, to treat
pump. This preventsfreezedamageand lubricates pistons
and seals.
NOTICE
You must protect your unit from freezing temperatures.
Failuretodo sowill permanentlydamageyourpumpand
renderyourunitinoperable.
Freezedamageisnotcoveredunderwarranty.
NOTE:PumpSaveris availableas an optional accessory. It is
not includedwith the pressure washer. Contactthe nearest
authorized servicecenter to purchasePumpSaver.
To use PumpSaver,makesure the pressure washer is
turned off and disconnectedfrom supply water. Readand
follow aii instructions and warnings given on the PumpSaver
container.
Other Storage Tips
1. DONOTstore fuel from one seasonto another unless it
has beentreated as described in Protect FuelSystem.
2. Replacefuel container if it starts to rust. Rustand/or
dirt in fuel can cause problems if it's usedwith this
unit.
3. Cover unit with a suitableprotective cover that does not
retain moisture.
WARNING
Storage coverscan be flammable.
DONOTplacea storagecoveroverahotpressurewasher.
Letequipmentcoolfor asufficienttime beforeplacingthe
coverontheequipment.
4. Store unit in a cleanand dry area.
CD
19
Troubleshooting
Problem
Pumphasfollowing
problems: failure to produce
pressure,erraticpressure,
chattering,loss of pressure,
low water volume..
Detergent fails to mixwith
spray.
Enginerunsgood at no-load
but "bogs" whenload is
added.
EnginewiJJnot start;or starts
and runsrough.
Engineshutsdownduring
operation.
EngineJackspower.
CauSe
1. Low pressure spray tip installed.
2. Water inletisblocked.
3. Inadequatewater supply.
4. inlethose iskinked or leaking.
5. Cloggedinlethosescreen.
6. Water supply is over IO0°F.
7. High pressure hose isblocked or leaks.
8. Spraygun leaks.
9. Spraytip is obstructed.
10. Pump is faulty.
1. Detergentshut-off valve is in the "Off"
position.
2. High pressure spray tip installed.
Enginespeed istoo slow.
1. Low oil level.
2. Dirty air cleaner.
3. Outof fuel.
4. Stalefuel.
5. Sparkplug wire not connectedto spark
plug.
6. Bad spark plug.
7. Water in fuel.
8. Excessivelyrich fuel mixture.
Outof fuel.
Correction
1. Replacewith high pressure spray tip.
2. Clearinlet.
3. Provideadequatewater flow.
4. Straighten inlet hose, patch leak.
5. Checkand clean inlet hose screen.
6. Providecooler water supply.
7. Clearblocks in outlet hose.
8. Replacespray gun.
9. Cleanspray tip.
10. Contactlocal service facility.
1. Rotatedetergent shut-off valve to
"On" position.
2. Replacewith low pressure spray tip.
Movethrottle control to FASTposition.
If engine still "bogs down", contact local
service facility.
1. Fillcrankcaseto proper level.
2. Cleanor replaceair cleaner.
3. Fillfuel tank.
4. Drainfuel tank; fill with fresh fuel.
5. Connectwire to spark plug.
6. Replacespark plug.
7. Drainfuel tank; fill with fresh fuel.
8. Contactlocal service facility.
Fillfuel tank.
Dirty air filter. Replaceair filter.
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Troy-Bilt 20344 Owner's manual

Category
High-pressure cleaners
Type
Owner's manual
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