Zipper Maschinen ZI-STE3000L Operating instructions

Category
Power generators
Type
Operating instructions
Original Betriebsanleitung Operation manual
Manual de instrucciones Mode d´emploi
Instrukcja obsługi
Stromerzeuger Generator
Generador Générateur
Generatora
ZI-STE3000L
EAN : 912003923854 8
11/03/2014 Revision 03 DE/EN/ES/FR/PL
DE
Bedienungsanleitung und Sicher-
heitshinweise vor Erstinbetrieb-
nahme lesen und beachten!
EN
Read the operation manual care-
fully before first use.
INHALT / INDEX
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Stromerzeuger / Generator ZI-STE3000L
9 FEHLERBEHEBUNG 25
10 ENTSORGUNG 27
11 ERSATZTEILBESTELLUNG 27
12 PREFACE 28
13 TECHNICAL DATA 30
14 SAFETY 30
14.1 Remaining risks ....................................................................................... 31
15 STARTING UP 32
15.1 Contents of delivery ................................................................................. 32
15.2 Components ............................................................................................. 32
16 BEFORE STARTING UP 33
16.1 Engine oil ................................................................................................. 33
16.1.1 Controlling the oil level .............................................................................. 33
16.2 Fuel .......................................................................................................... 34
16.3 Air filter ................................................................................................... 34
16.4 Ground connection ................................................................................... 35
16.5 Starting .................................................................................................... 35
16.6 Stopping .................................................................................................. 36
17 OPERATION INSTRUCTIONS 36
17.1 Integration into an exixting electricity grid ............................................. 36
17.2 Connecting devices .................................................................................. 37
17.3 AC Operation ............................................................................................ 37
18 MAINTENANCE 38
18.1 Before every maintenance work............................................................... 38
18.2 Maintenance plan ..................................................................................... 38
18.3 Changing the engine oil ........................................................................... 39
18.4 Air filter ................................................................................................... 40
18.5 Spark plug ................................................................................................ 40
18.6 Storage .................................................................................................... 41
18.7 Transport ................................................................................................. 41
PREFACE
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Stromerzeuger / Generator ZI-STE3000L
12 PREFACE
Dear Customer!
This manual contains important information and advice for the correct and safe use and mainte-
nance of the ZIPPER concrete compactor. The manual is part of the machine and may not be
stored separately. Read it profoundly before first use of the machine and keep it for later refer-
ence. When the machine is handed to other persons always put the manual to the machine.
Please note the safety instructions!
Before you use this manual carefully. Proper care will be facilitated by misunderstandings and
possible damage is prevented.
Keep yourself. Against the warning and safety Neglect could result in serious injury.
Due to the constant development of our products pictures and contents may differ slightly. If you
find any errors, please inform us.
Subject to technical changes!
Please check the product immediately upon receipt and note any objections to the
takeover by the delivery on the waybill!
Transport damages have to be reported separately within 24 hours with us.
For shipping damage not noted Holzmann can make no guarantee.
Attention!
Copyright
© 2014
This manual is protected by copyright law all rights reserved. Especially the reprinting as well as
the translation and depiction of pictures will be prosecuted by law. Court of jurisdiction is WELS,
Austria.
Customer Support
Z.I.P.P.E.R MASCHINEN GmbH
Gewerbepark 8
A-4707 Schlüsslberg
Tel 0043 (0) 7248 61116 700
Fax 0043 (0) 7248 61116 720
info@zipper-maschinen.at
PREFACE
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Stromerzeuger / Generator ZI-STE3000L
! ATTENTION !
READ THIS MANUAL BEFORE STARTING-UP!
CONTROL THE OIL LEVEL BEFORE STARTING UP!
VOR ERSTINBETRIEBNAHME ÖLSTAND PRÜFEN!
The machine has a oil level protection!
The machine is running with unleaded petrol.
Do not connect the machine on a power grid without a qualified per-
son!
When starting the generator it mustn’t be connected with any devic-
es!
Ensure that all venting slots are free!
Ensure that the venting slots and the carburetor aren’t nearby flam-
mable materials!
Operation near wet, humid conditions, at danger of splashing water
and near waters is forbidden!
TECHNICAL DATA
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Stromerzeuger / Generator ZI-STE3000L
13 TECHNICAL DATA
Type:
ZI-STE 3000L
Engine type
1-Cylinder, 4-Stroke
Fuel
Unleaded petrol
Protection class
IP 23
Starter
TCI / cable control
Fuel tank capacity
15 Litres
Engine power
4,8kW
Displacement
196ccm
AC voltage
2x 230V/50Hz
Generator power 230V
2,5 kW
Max. power 230V
2,8 kW
Engine speed
3000 rpm
Continuous generator power
7,2h
Sound power level Lwa
96 db (A)
Weight
43kg
Packing size
630x450x500 mm
Oil tank capacity
0,6 Liter
14 SAFETY
SAFETY
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Stromerzeuger / Generator ZI-STE3000L
14.1 Remaining risks
RISK OF POISONING:
Exhaust gases are poisonous! Don’t use the generator in locked or bad ventilated
rooms.
BURNING HAZARD:
By hot exhaust gases, by touching hot machine parts even after operation.
BURNING HAZARD:
Keep away flammable materials from the generator!
There must be a place of 1,5 meters around the machine!
Operation at explosive conditions are forbidden!
DANGER OF ELECTRIC SHOCKS:
The voltage which is produced by the generator is high enough to cause the death!
STARTING UP
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15 STARTING UP
15.1 Contents of delivery
Generator
Operation manual
15.2 Components
1
Fuel tank
Use a filter for refilling!
2
Muffler
Attention of hot gases
3
Grounding terminal
A qualified person must ground the ma-
chine!
4
230V AC socket
No connected devices at the start!
5
230V AC circuit breaker
Turn it on before starting
6
Voltage meter
BEFORE STARTING UP
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Stromerzeuger / Generator ZI-STE3000L
7
Engine switch
For stopping the machine
8
Transport handle
For short transports
9
Shore
For placing the machine
10
Fuel valve
Turn off after operation
11
Starting handle
Always let it roll up after pulling
12
Air filter
Always keep it clean!
13
Wind-block door
14
Machine frame
For protecting the main parts
15
Sparking plug
Control it regularly
16
Wheels
Take care of the pressure
17
Fuel tank cap
Fasten it well
16 BEFORE STARTING UP
16.1 E
n
g
i
n
e
o
i
l
The oil must:
Be suitable for 4-stroke en-
gines
HD Quality
Classification SG, SF/CC or CD
16.1.1 Controlling the oil level
Stop the generator.
Place it on a flat ground.
Wait for 5 minutes.
Pull out the dipstick, clean it and do it into the oil again to read it.
When there’s too less oil in it you must refill some.
You must refill the oil till the lower edge of the filling port for oil.
Fasten the dipstick and the cap of the filling port again.
BEFORE STARTING UP
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Stromerzeuger / Generator ZI-STE3000L
16.2 Fuel
The engine runs with:
Unleaded petrol starting from OCTANE 86
No fuel mixture!
Only refill when the machine’s stopped.
There mustn’t be any foreign particles in the tank. Always use a filter for refill-
ing.
Only refill till the fuel level reaches the mark.
Wipe off spilled fuel immediately.
16.3 Air filter
Remove the cover of the air filter.
Take out the air filter.
Clean it with water.
Wring it out.
Let the air filter become saturated with engine oil.
Wring out the air filter.
Mount the air filter again.
BEFORE STARTING UP
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Stromerzeuger / Generator ZI-STE3000L
16.4 Ground connection
A qualified electrician must ground your machine before you start it up.
When there’s a grounding cable in the delivery, an electrician must control ist
grounding power.
16.5 Starting
Ensure that the generator is in a perfect condition.
When there are some devices connected with the AC
sockets you have to disconnect them.
Open the fuel cock.
OPERATION INSTRUCTIONS
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Stromerzeuger / Generator ZI-STE3000L
For cold start you must close the choker, for warm start
you must open it.
Turn ON the engine switch.
Start the machine by pulling the starter handle.
When the choker is closed you must open it when the
engine is runned warm.
16.6 Stopping
Turn off connected devices and disconnect them with the generator.
Turn OFF the engine switch.
Close the fuel valve.
17 OPERATION INSTRUCTIONS
17.1 Integration into an exixting electricity grid
This power unit is designed exclusively for operating electric devices whose max. Performance
within the performance specifications of the generator. A higher starting current of inductive
loads must be considered.
The generator is designed to operate from conventional resistive and inductive loads, such as
Lights, electric hand tools (drills, electric chain saws, compressors) determined.
When connected to stationary systems such as heating, electrical supply, air condition-
ing systems or for the power supply of mobile homes, is regarding the connection and
the ground to draw necessarily a qualified electrician and the heater manufacturer for
advice.
Failure to comply with the provisions of the general regulations and the provisions of this manual,
the manufacturer for damages can not be held responsible.
By the manufacturer, the protection measure ˝ protective separation is provided with equipoten-
tial ˝ and installed.
OPERATION INSTRUCTIONS
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Stromerzeuger / Generator ZI-STE3000L
17.2 Connecting devices
Before connecting a device on the AC socket you must control the perfect condi-
tion of the device.
When you recognise that a connected device acts unusual you must stop the
generator and disconnect the device. Control whether the device is damaged or
if the generator was overchallenged by the device.
ATTENTION: A short exceed of the normed power capacity of the generator is possi-
ble but if this happens oftener the life time of the generator will be shortened.
In exceptions the generator can be charged with the maximum power for max. 30
minutes.
The following list gives you a view about the differences of the electricity requirement
of some devices between start and continuous operation.
Verbrauchsart
Expenditure
of watt
Instance type of
device
Instance
Start
During
opera-
tion
device
Start
During
operation
Electrical equip-
ment
X1
X1
100VA
100VA
Light
X1,5
X1
80VA
60VA
Devices with
engines
X
3~5
X2
450-
750VA
300VA
Please consider: Some devices, for instance cooling devices need up to 5 times more starting
current than current during the operation.
17.3 AC Operation
Connect the devices to the AC socket. The most devices need more energy (VA) for
starting than declared. A device with a normed power requirement of 1500 VA might
charge your generator up to its maximum for a short time.
.
MAINTENANCE
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Stromerzeuger / Generator ZI-STE3000L
Always connect the devices in a falling chronology of their VA-charge!
Then the generator is overloaded the power supply gets disturbed. So turn off the
generator and study the problem.
18 MAINTENANCE
WARNING:
Poor or faulty maintenance might lead to serious injuries or even the death!
That’s why you must consider the safety, operation and maintenance instructions.
Repairs only by qualified staff!
18.1 Before every maintenance work
Turning off the machine
Let the machine get cold
Ensure a safe working area
18.2 Maintenance plan
(1) Interval can vary according
to the air quality
(2) Only by specialists!
Prior to
each
start
Monthly
or every
20 opera-
tion hours
Every 3
months
or every
50 op-
eration
hours
Every 6
months or
every 100
operation
hours
Every 2
years or
every 300
operation
hours
Engine oil
Controll
of the
level
X
Changing
X
X
Air filter
Control-
ling
X
MAINTENANCE
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Stromerzeuger / Generator ZI-STE3000L
Changing
X (1)
Spark plug
Control
X
Change
X
Valve clearance
Control,
adjustme
nt
X(2)
Combustion chamber
Clean
Every 300 operation hours (2)
Fuel tank and fuel
tank filter
Clean
Yearly (2)
Fuel pipe
Control
Every 2 years (2)
18.3 Changing the engine oil
Change the oil when it’s still warm from the operation.
Ensure that the engine switch in the OFF position.
Remove the screw of the cover on the side and remove
the cover. Remove the oil plug cap.
Tilt the machine and let the oil flow into a box.
Refill new engine oil up to the lower edge of the oil plug.
ATTENTION: Dispose the old oil skilled!!! Pour it into a leak proofed
box and bring it to a recycling center.
MAINTENANCE
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Stromerzeuger / Generator ZI-STE3000L
Fasten the oil plug cap and mount the cover again.
18.4 Air filter
1. Gain access to the air filter.
2. Wash the filter with warm water.
3. Let the filter become dry.
4. Let the air filter become saturated with engine oil.
5. Wring the filter out.
6. Clean the air filter box with a wet blanket.
7. Mount the air filter again.
ATTENTION: NEVER OPERATE THE MACHINE WITHOUT OR A NOT
MAINTAINED AIR FILTER!!!
18.5 Spark plug
Remove the spark plug cap
Screw out the spark plug.
Optical Control: When the electrodes are battered or the
isolation is damaged change the spark plug!
Clean the spark plug.
Control the distance between
the two electrodes: 0,6 0,7
mm!
The gasket ring should be in a
good condition.
When the spark plug gets changed you must screw
it in with your hands. When you can’t turn it any more you have to use the spark
plug wrench to fasten it with half an round.
GASKET RING
0,6 -0,7MM
TROUBLESHOOTING
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Stromerzeuger / Generator ZI-STE3000L
Loose spark plugs might overheat the engine. Too much fastened spark plugs damage
the thread.
18.6 Storage
When the engine isn’t use for more than a month:
Storing at a dry, clean and good ventilated room.
Remove the fuel from the tank, fuel cock and carburetor.
Remove the spark plug cap.
Engine sitch on ON.
18.7 Transport
Let the machine get cold for 15 minutes.
Do not lay the machine on the side during the transport. Oill or fuel deficit.
Do not lay heavy or wet things onto the generator during transporting it.
19 TROUBLESHOOTING
Trouble
Reason
Shooting
The engine
doesn’t start
Fuel level?
Fuel?
Engine switch on ON?
Oil level?
Spark plug contact on plug?
Functioning spark plug?
Air filter jammed?
Fuel cock jammed?
Engine damaged?
Refilling
See 4.2
on ON
Refilling
OIL LEVEL PROTECTION!
Controlling
See maintenance
See maintenance
See maintenance
Contact specialised shop
A
A
TROUBLESHOOTING
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Stromerzeuger / Generator ZI-STE3000L
Connected device doesn’t run:
No voltage on the DC socket:
Is the DC circuit breaker turned
ON?
ON
Circuit breaker damaged?
Change it!
Turn it ON.
OFF
DISPOSAL
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Stromerzeuger / Generator ZI-STE3000L
20 DISPOSAL
DO NOT dispose your ZI-STE3000L in the residual waste! Contact your
local authorities for information about best available disposal possibili-
ties in your area. Drain fuel from the fuel tank completely before dis-
posing the machine. Disaggregate the compactor into its components
before disposing its components.
21 SPARE PART ORDER
With original ZIPPER spare parts you use parts that are attuned to each other and
shorten the installation time and elongate your machines lifespan.
NOTE
The installation of non-original parts renders warranty null and void.
So only use original spare parts!
Send your spare part list inquiry to the reseller you acquired the machine from or to the ZIPPER
Customer Service.
You find the order address in the preface of this operation manual.
KONFORMITÄTSERKLÄRUNG / CERTIFICATE OF CONFORMITY
Z.I.P.P.E.R Maschinen Austria www.Zipper-maschinen.at Seite 94
Stromerzeuger / Generator ZI-STE3000L
Deklaracja zgodności
dystrybutor
Z.I.P.P.E.R
®
AUSTRIA GmbH
AT-4710 Schlüsslberg, Gewerbepark 8
Tel.: +43 7248 61116-700; Fax.: +43 7248 61116-720
www.zipper-maschinen.at [email protected]
nazwa
Generator mocy
model
ZI-STE3000L (AG-HA 3000C)
Wytyczne WE
2006/42/EG
2006/95/EG
2004/108/EG
2000/14/EG, Annex VI & 2005/88/EG
Stosowane shrmonizowane normy
EN 55012/A1:2005, EN 55014-1:2006, EN 61000-6-1:2007, EN 1679-1:1998,
EN 12601:2010, EN ISO 3744:1995, EN ISO 8528-10:1998
Gwarantowany poziom mocy akustycznej
96 dB (A)
Hiermit erklären wir, dass die oben genannte Maschine den grundlegenden Anforderungen der oben genannten Richtlinien
entspricht. Diese Erklärung verliert ihre Gültigkeit, wenn Veränderungen an der Maschine vorgenommen werden, die nicht
mit uns abgestimmt wurden.
Hereby we declare that the mentioned machine fulfils the relevant requirements of the above stated EC-Directives. Any
manipulation of the machines not authorized by us renders this document invalid.
Por la presente declaramos que la máquina mencionada cumple todos los requisitos de las Directivas de las leyes
alemanas arriba mencionadas. Cualquier cambio realizado en la máquina sin nuestra permisión resultará en la rescisión de
este documento.
Nous déclarons que la machine mentionnée sur ce document est conforme à toutes les exigences pertinentes de la loi
allemande pour la sécurité des produits. La modification des paramètres de la machine sans notre autorisation aura
comme résultat la résiliation de ce contrat.
Niniejszym potwierdzamy że wyżej wymienione urządzenie spełnia normy Wspólnoty Europejskiej w zakresie
bezpieczeństwa, szkodliwości dla zdrowia. Deklaracja ta traci swoją ważność, jeśli w urządzeniu dokonuje się zmian bez
uprzedniego uzgodnienia ich z nami.
Schlüsslberg, 10.03.2014
Miejscowość , data / city, date
Unterschrift / signature
Erich Humer
(Geschäftsführer)
____________________
Gerhard Brunner
Technische Dokumentation
Technical documentation
WARRANTY GUIDELINES
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Stromerzeuger / Generator ZI-STE3000L
32 WARRANTY GUIDELINES
1.) Warranty:
Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of
2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of
the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER
will repair or replace the machine at its own discretion.
2.) Report:
In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer
has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will
pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordi-
nated with ZIPPER, will not be accepted and refused.
3.) Regulations:
a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trad-
ing partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging
to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine.
Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims
either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during
the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting
blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hy-
draulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for
a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or tech-
nical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER
spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not le-
gitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or
dealer’s invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly pur-
chased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the ma-
chine.
4.) Claims for compensation and other liabilities:
The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation be-
cause of poor performance, lacks, damages or loss of earnings due to defects during the warranty period
will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.
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Zipper Maschinen ZI-STE3000L Operating instructions

Category
Power generators
Type
Operating instructions

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