Vulcan Hart VCM48-ML-135127 Specification

©ITW Food Equipment Group, LLC

3600 North Point Blvd.

Baltimore, MD 21222

RETAIN THIS MANUAL FOR FUTURE USE

FORM F-36954 (3-11)

INSTALLATION & OPERATION MANUAL

CHEESEMELTER

MODELS

VCM24

VCM36

VCM48

VCM60

VCM72

CMJ24

CMJ36

CMJ48

CMJ60

CMJ72

VCM48

CMJ48

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IMPORTANT FOR YOUR SAFETY

THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO

INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD

START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS

MANUAL.

POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN

THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE

OBTAINED FROM THE LOCAL GAS SUPPLIER.

IMPORTANT

IN THE EVENT A GAS ODOR IS DETECTED, SHUT

DOWN UNITS AT MAIN SHUTOFF VALVE AND

CONTACT THE LOCAL GAS COMPANY OR GAS

SUPPLIER FOR SERVICE.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER

FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER APPLIANCE.

IN THE EVENT OF A POWER FAILURE, DO NOT

ATTEMPT TO OPERATE THIS DEVICE.

Improper installation,

adjustment, alteration, service or maintenance

can cause property damage, injury, or death.

Read the installation, operating and maintenance

instructions thoroughly before installing or

servicing this equipment.

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INSTALLATION, OPERATION AND CARE OF

CHEESEMELTERS

GENERAL

Cheesemelters are produced with quality workmanship and material. Proper installation,

usage and maintenance of your Cheesemelter will result in many years of satisfactory

performance.

Model # of Burners BTU/hr Input Rating

VCM24 / CMJ24 1 18,000

VCM36 / CMJ36 1 24,000

VCM48 / CMJ48 2 36,000 (2 @ 18,000)

VCM60 / CMJ60 2 42,000 (1 @ 18,000 + 1 @ 24,000)

VCM72 / CMJ72 2 48,000 (2 @ 24,000)

INSTALLATION

Before installing, verify that the type of gas (natural or propane) and the clearance

dimensions (see page 4) agree with the specifications on the rating plate which is located

under the crumb tray on the right side. If the supply and equipment requirements do not

agree, do not proceed with the installation. Contact your dealer immediately. It is

recommended that a trained gas service technician with the necessary tools, instruments

and skills perform the installation of the cheesemelter

UNPACKING

Immediately after unpacking, check for possible shipping damage. If the cheesemelter is

found to be damaged, save the packaging material and contact the carrier within 15 days

of delivery.

Before using, remove all packaging material and protective plastic from the surfaces of

the unit. Carefully unpack your cheesemelter and make sure that no parts are discarded

with the packaging material. A pressure regulator designed to operate with the

cheesemelter has been supplied and must be installed before the cheesemelter is placed

into service. (Refer to GAS PRESSURE REGULATOR INSTALLATION in this manual).

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LOCATION

The equipment area must be kept free and clear of combustible substances.

Minimum Clearances

Combustible Construction Non-Combustible Construction

Back 2" 0"

Sides 20" 0

Bottom 10" 4"

The installation location must allow adequate clearances for servicing and proper

operation. While another gas-fired cheesemelter can be placed adjacent to this

Cheesemelter, there must be no obstruction to the front of the Cheesemelter. A minimum

front clearance of 36" (91 cm) is required.

It is recommended that the cheesemelter not be installed directly over or directly adjacent

to charbroilers, griddles or fryer banks. Infrared burners can be susceptible to the effects

of grease laden smoke and installation in these locations may shorten burner life. The

cheesemelter must be installed so that it is level side to side and front to back.

Do not obstruct the flow of combustion and ventilation air. Adequate clearance for air

openings into the combustion chamber must be provided. Make sure there is an adequate

supply of air in the room to replace air taken out by the ventilating system.

Do not permit fans to blow directly at the Cheesemelter. Avoid wall-type fans which

create air cross currents within the room. Avoid open windows next to the Cheesemelter.

Maintain an 18" (46 cm) clearance from the top of the flue vent to the filters of the hood

venting system or any other obstruction.

INSTALLATION CODES AND STANDARDS

The Cheesemelter must be installed in accordance with:

In the United States of America:

1. State and local codes.

2. National Fuel Gas Code, ANSI-Z223.1/NFPA #54 (latest edition). This shall include but

not be limited to: NFPA #54 Section 10.3.5.2 for Venting. Copies may be obtained

from The American Gas Association Accredited Standards Committee Z223, @ 400

N. Capital St. NW, Washington, DC 20001 or the Secretary Standards Council, NFPA,

1 Batterymarch Park Quincy, MA 02169-7471

NOTE: In the Commonwealth of Massachusetts

All gas appliances vented through a ventilation hood or exhaust system equipped with

a damper or with a power means of exhaust shall comply with 248 CMR.

3. NFPA Standard # 96 Vapor Removal from Cooking Equipment, latest edition, available

from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

In Canada:

1. Local codes.

2. CAN/CSA-B149.1 Natural Gas Installation (latest edition)

3. CAN/CSA-B149.2 Propane Installation Code (latest edition), available from the

Canadian Gas Association, 178 Rexdale Blvd., Etobicoke, Ontario, Canada M9W 1R3

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The cheesemelter and its parts are hot. Use care when operating,

cleaning or servicing the cheesemelter.

ASSEMBLY

Cheesemelters Mounted on a Counter

Cheesemelters mounted on a counter must be equipped

with 4" (10 cm) legs(sold separately). Screw the legs

into the threaded attachment points on the bottom of the

unit. The countertop must be of noncombustible

construction. Place Cheesemelter in position, then level

by adjusting the bullet feet.

Cheesemelters Mounted on a Wall

1. Make sure brackets are level and properly spaced

so that bracket holes will align with the threaded

attachment points on the bottom of the unit.

2. Mount the brackets only in the upside-down “L”

position as shown. 24 thru 48 models require two

brackets while 60 and 72 models require three

brackets for proper support.

3. Secure brackets to wall by means of lag screws or

bolts. Make sure the lag bolts or screws engage

wall studs.

4. Place unit into position on the brackets, making sure

that the unit’s bottom threaded attachment points

are aligned with the holes in the brackets.

5. Secure unit into position with four (24 to 48 models)

or six (60 and 72 models) 3/8” bolts. Thread the bolts

through the holes in the brackets and into the threaded

attachment points on the bottom of the unit.

Cheesemelter Mounted on Special Hi-Shelf

If the Cheesemelter is to be mounted over a Gas Range,

a reinforced hi-shelf designed for that range is required.

1. Place and align Cheesemelter on top of shelf brackets;

place the back of the unit flush with the rear of the shelf.

2. Align holes in the shelf with the threaded attachment

points on the bottom of the cheesemelter.

3. Secure cheesemelter into place with four 3/8” bolts .

Thread the bolts through the shelf and into the threaded

attachment points at each corner of the cheesemelter.

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GAS CONNECTIONS

Gas supply connections and any pipe joint compound must be resistant to the

action of propane gases.

Location of the gas inlet is at the top right rear corner of the top panel. Codes require that

a gas shutoff valve must be installed in the gas line ahead of the Cheesemelter.

Use a ¾” NPT gas supply line for the cheesemelter inlet. All flexible and semi-rigid gas

supply lines must comply with the applicable ANSI standard. To ensure maximum

operating efficiency this appliance must be connected with a gas supply line of solid pipe

or a commercial type Flexible Connector with the net inside diameter (I.D.) as large as or

larger than the gas pipe inlet on this appliance.

Prior to lighting, check all joints in the gas supply line for leaks.

Use soap and water solution. Do not use an open flame.

After checking for leaks all lines receiving gas should be fully purged to remove air.

Maximum line pressure for natural and propane gas is 14" W.C. Minimum line pressure is

7" W.C. for natural gas and 11" W.C. for propane gas.

TESTING THE GAS SUPPLY SYSTEM

When gas supply pressure exceeds ½ psig (3.45 kPa), the Cheesemelter and its

individual shutoff valve must be disconnected from the gas supply piping system.

When gas supply pressure is ½ psig (3.45 kPa) or less, the Cheesemelter should be

isolated from the gas supply system by closing its individual manual shutoff valve.

FLUE CONNECTIONS

Do not obstruct flow of flue gases from the flue located on the rear of the Cheesemelter.

It is recommended that the flue gases be ventilated to the outside of the building through

a ventilation system installed by qualified personnel.

Information on the construction and installation of ventilating hoods may be obtained from

the standard for "Vapor Removal from Cooking Equipment," NFPA No. 96 (latest edition),

available from The National Fire Protection Association, Batterymarch Park, Quincy, MA

02269.

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GAS PRESSURE REGULATOR INSTALLATION

Gas regulator pressure is preset at 5” Water Column (W.C.) for natural gas, and 10” W.C.

for propane gas. Minor adjustments may be required based on site specific gas pressure.

Install the regulator as close to the cheesemelter on the gas supply line as possible.

Make sure that the arrow on the underside of the regulator is oriented in the direction of

gas flow to the cheesemelter (Fig. 2) and the regulator is positioned with the vent plug

and adjustment screw upright (Fig. 3).

Fig. 2

Fig. 3

The minimum supply pressure (upstream of the regulator) should be 7-9” W.C. for natural

gas and 11-12” W.C. for propane gas. At no time should the cheesemelter be connected

to supply pressure greater than ½ psig (3.45 kPa) or 14” W.C.

Gas supply connections and any pipe joint compound must be resistant to the

action of propane gases.

Prior to lighting, check all joints in the gas supply line for leaks.

Use soap and water solution. Do not use an open flame.

OPERATION

The cheesemelter and its parts are hot. Use care when operating,

cleaning or servicing the cheesemelter

LOADING AND UNLOADING

Place the rack in the desired position. Pull the rack out for loading and avoid spillage.

Push the rack into place and cook for the appropriate time. Pull the rack out for

unloading.

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PREHEATING

Place the rack in its highest position. Turn the burner valve knob completely

counterclockwise and preheat for 15 minutes.

RECIPE AND RACK ADJUSTMENT

Positioning the Cheesemelter rack is an important factor in the desired product end

results. Position the rack farther away from the burners for thick casseroles and for

melting cheese or butter to avoid drying the product. Position the rack closer to the

burners for bacon, toast and quick heating, but watch carefully to avoid burning.

CLEANING

The cheesemelter and its parts are hot. Use care when operating,

cleaning or servicing the cheesemelter

Interior

When the Cheesemelter is cool, remove rack. Clean the rack and crumb tray daily by

soaking in warm detergent water. Scrub with a stiff-bristled brush. Do not use harsh

abrasives.

After scrubbing, wash with soapy water, rinse and dry. Soap and water will normally do

the job. Heavy spattering or spillovers may require cleaning with mild cleaner or soapy

wet pads.

Exterior

When the Cheesemelter is cool, knobs and stainless steel surfaces may be cleaned with

mild soap and water applied with a damp cloth. Wipe the surface with clean water and

dry with a soft clean cloth. Do not use abrasive cleaners or strong liquid cleaners on

stainless steel surfaces as they may damage the finish.

Spray-On Cleaners

Be careful when using spray-on cleaners. Some cleaners may contain caustics. Please

follow cleaner manufacturer's instructions.

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CONTROLS

The cheesemelter and its parts are hot. Use care when operating,

cleaning or servicing the cheesemelter

Burner Valve

Each burner is independently controlled by an infinite control burner valve. Once the pilots are lit,

turning the burner valves to the ON position (completely counter clockwise) will light each burner. The

burner valves regulate the flow of gas to the burners. Gas flow is increased by turning the valve

counterclockwise. After preheating, the maximum output is not required. Turn the valve clockwise until

the desired performance is achieved.

Sliding Shelf (Rack)

There are three rack positions. Place the shelf on the rack needed for Cheesemelting. For deeper,

longer heat, use lower positions. For thinner foods, or faster cooking, use top shelves.

Crumb Tray

The crumb tray collects crumbs and waste. Do not allow the crumb tray to overflow. Empty the crumb

tray when three-quarters full to reduce the possibility of spillage.

Pilot Adjustment Valve

The pilot adjustment valve regulates the flow of gas to the pilot burner. Using a flathead screwdriver,

turn the slotted screw clockwise to decrease the flame, and counter clockwise to increase the flame.

pilot adjustment valves

burner valves

sliding shelf (rack) crumb trays

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SHUTDOWN

1. Turn the burner valve knobs completely clockwise to cut off burners.

2. The pilots will remain lit as long as the gas supply is on.

EXTENDEDSHUTDOWN

1. Turn the burner valve knobs completely clockwise to cut off burners.

2. Turn the unit gas shutoff valve to the OFF position.

LIGHTING THE PILOT

1. Turn the main gas shutoff valve

and the individual burner valves

to the OFF position and wait 5

minutes.

2. Turn the main gas shutoff valve

ON. Light the pilot adjacent to

each burner with a lit taper.

Adjust the pilot valve screw until

the pilot flame has a slight

yellow tip.

3. After the pilot has been

established, turn the burner

valves to the ON position

(completely counter clockwise).

4. If the burners fail to light, turn

all burner valves and the main

gas shutoff valve to the OFF

position and contact an

authorized service agency.

Pilot

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MAINTENANCE

The cheesemelter and its parts are hot. Use care when operating,

cleaning or servicing the cheesemelter

LUBRICATION

All moving parts must be checked for wear and lubricated if necessary. Contact your local

Service Agency.

All valves and controls should be lubricated with a high-temperature grease by a trained

service technician.

FLUE

When the Cheesemelter is cool, check the flue and clear any obstructions. Never block

flue or place anything on top of the cheesemelter.

SERVICE AND PARTS INFORMATION

Contact your local Service Agency for any repairs or adjustments needed on this

equipment. For a complete listing of service and parts depots refer to

www.vulcanequipment.com

. When calling for service, the following information should be

available from the appliance identification plate: Model Number and Serial Number. The

identification plate is located under the crumb tray on the right side.

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSES

Uneven heating

Side burning

1. Temperature too low

2. Improper operation of Cheesemelter

3. Fluctuating gas pressure

4. Improperly adjusted burner valve

5. Check for clogged vent on regulator

6. Low gas pressure (Call for service)

Too much top heat

1. Temperature too high

2. Improper ventilation

3. Improperly adjusted burner valve

4. High gas pressure (Call for service)

Uneven heat, side to

side

1. Cheesemelter not level, side to side

2. Cheesemelter burner improperly installed

Uneven heat, front to

back

1. Cheesemelter not level, front to back

Dried-out products

1. Melting time too long, or product too close to burners

2. High gas pressure (Call for service)

Pilot outage

1. Pilot flame too low

2. Restriction in pilot orifice

3. Low gas pressure (Call for service)

Poor ignition

1. Insufficient gas input

2. Restriction in pilot orifice

3. Restriction in burner orifice

4. Pilot adjustment is incorrect

5. Restriction in pilot orifice

6. Too high or too low gas pressure (Call for service)

3600 North Point Blvd.

Baltimore, MD 21222

GARDER CE MANUEL POUR UNE UTILISATION FUTURE

FORMULAIRE F-36954 (3-11)

MANUEL D’INSTALLATION ET D’EMPLOI

SALAMANDRE

MODÈLES

VCM24

VCM36

VCM48

VCM60

VCM72

CMJ24

CMJ36

CMJ48

CMJ60

CMJ72

VCM48

CMJ48

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IMPORTANT POUR VOTRE SÉCURITÉ

CE MANUEL A ÉTÉ CONÇU POUR LE PERSONNEL APTE À INSTALLER UN

ÉQUIPEMENT AU GAZ, QUI DOIT EFFECTUER LA MISE EN MARCHE ET LES

RÉGLAGES INITIAUX DE L’ÉQUIPEMENT DONT IL S’AGIT DANS CE MANUEL.

PLACEZ DANS UN ENDROIT IMPORTANT LES INSTRUCTIONS QUI DOIVENT

ÊTRE SUIVIES AU CAS OÙ UNE ODEUR DE GAZ SERAIT DÉTECTÉE. VOUS

POUVEZ DEMANDER CES RENSEIGNEMENTS AU FOURNISSEUR DE GAZ

LOCAL.

IMPORTANT

AU CAS OÙ UNE ODEUR DE GAZ SERAIT

DÉTECTÉE, FERMEZ LE ROBINET D’ARRÊT

PRINCIPAL DES APPAREILS ET COMMUNIQUEZ

AVEC VOTRE COMPAGNIE DE GAZ OU VOTRE

FOURNISSEUR DE GAZ LOCAL AFIN D’OBTENIR

DU SERVICE.

POUR VOTRE SÉCURITÉ

NE PAS ENTREPOSER OU UTILISER DE L’ESSENCE OU

AUTRES VAPEURS OU LIQUIDES INFLAMMABLES À

PROXIMITÉ DE CET APPAREIL OU TOUT AUTRE

APPAREIL.

EN CAS DE PANNE DE COURANT, NE PAS

TENTER DE FAIRE FONCTIONNER CET

APPAREIL.

Une installation, un

ajustement, une modification, un service ou un

entretien inapproprié peut causer du dommage

matériel, une blessure ou la mort. Lire

minutieusement les instructions d’installation,

d’emploi et d’entretien avant d’installer ou de se

servir de cet équipement.

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