DeWalt DC222 User manual

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Copyright DEWALT

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Deutsch 15

English 25

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Français 45

Italiano 55

Nederlands 65

Norsk 75

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25

ENGLISH

CORDLESS ROTARY HAMMER DRILL

DC222/DC223/DC224

Congratulations!

You have chosen a DEWALT tool. Years of

experience, thorough product development and

innovation make DEWALT one of the most reliable

partners for professional power tool users.

Technical data

DC222 DC223 DC224

Voltage V

DC

24 24 24

No-load speed min

-1

0 - 1,100 0 - 1,100 0 - 1,100

Load speed min

-1

0 - 800 0 - 800 0 - 800

Impact energy J 2.1 2.1 2.1

Maximum drilling

range in steel/

wood/concrete mm 13/30/24 13/30/24 13/30/24

Tool holder SDS-plus

®

SDS-plus

®

SDS-plus

®

Collar diameter mm 54 54 54

Weight

(without battery pack) kg 2.3 2.4 2.7

Battery pack DE0241 DE0243

Battery type NiMH NiCd

Voltage V

DC

24 24

Capacity Ah 3.0 2.0

Weight kg 1.4 1.4

Charger DE0246

Battery type NiCd/NiMH

Mains voltage V

AC

230

Approx.

charging time min 60/70

Weight kg 0.6

Fuses:

Europe 230 V tools 10 Amperes, mains

U.K. & Ireland 230 V tools 13 Amperes, in plugs

The following symbols are used throughout this

manual:

Denotes risk of personal injury, loss of life

or damage to the tool in case of non-

observance of the instructions in this

manual.

Denotes risk of electric shock.

EC-Declaration of conformity

DC222/DC223/DC224

DEWALT declares that these power tools have been

designed in compliance with: 98/37/EC, 89/336/EEC,

73/23/EEC, 86/188/EEC, EN 60745-1,

EN 60745-2-6, EN 55014-2, EN 55014-1,

EN 60335-1, EN 60335-2-29, EN 61000-3-2 &

EN 61000-3-3.

For more information, please contact DEWALT at the

address below, or refer to the back of the manual.

Level of sound pressure:

DC222 DC223 DC224

L

pA

(sound pressure) dB(A) 83.7 83.7 84

K

PA

(measurement uncertainty) dB(A) 1.9 1.9 2.4

L

WA

(acoustic power) dB(A) 97 97 98

K

WA

(measurement uncertainty) dB(A) 1.9 1.9 2.4

Weighted RMS acceleration value for tri-axial-

measurements:

DC222 DC223 DC224

a

h,HD

m/s

2

9.1 9.1 7.7

measurement uncertainty m/s

2

1.5 1.5 1.5

Director Engineering and Product Development

Horst Großmann

DEWALT, Richard-Klinger-Straße 11

D-65510, Idstein, Germany

03/2006

26

ENGLISH

General safety rules

Warning! Read all instructions. Failure to follow

all instructions listed below may result in electric

shock, fire and/or serious injury. The term

„power tool“ in all of the warnings listed below

refers to your mains operated (corded) power

tool or battery operated (cordless) power tool.

SAVE THESE INSTRUCTIONS.

1 Work area

a Keep work area clean and well lit. Cluttered

and dark areas invite accidents.

b Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

c Keep children and bystanders away while

operating a power tool. Distractions can cause

you to lose control.

2 Electrical safety

a Power tool plugs must match the outlet.

Never modify the plug in any way. Do not use

any adapter plugs with earthed (grounded)

power tools. Unmodified plugs and matching

outlets will reduce risk of electric shock.

b Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

c Do not expose power tools to rain or wet

conditions. Water entering a power tool will

increase the risk of electric shock.

d Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power

tool. Keep cord away from heat, oil, sharp

edges or moving parts. Damaged or entangled

cords increase the risk of electric shock.

e When operating a power tool outdoors, use

an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces

the risk of electric shock.

3 Personal safety

a Stay alert, watch what you are doing and use

common sense when operating a power tool.

Do not use a power tool while you are tired or

under the influence of drugs, alcohol or

medication.

A moment of inattention while operating power

tools may result in serious personal injury.

b Use safety equipment. Always wear eye

protection. Safety equipment such as dust

mask, non-skid safety shoes, hard hat, or

hearing protection used for appropriate

conditions will reduce personal injuries.

c Avoid accidental starting. Ensure the switch

is in the off position before plugging in.

Carrying power tools with your finger on the

switch or plugging in power tools that have the

switch on invites accidents.

d Remove any adjusting key or wrench before

turning the power tool on. A wrench or a key

left attached to a rotating part of the power tool

may result in personal injury.

e Do not overreach. Keep proper footing and

balance at all times. This enables better control

of the power tool in unexpected situations.

f Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing and gloves

away from moving parts. Loose clothes, jewellery

or long hair can be caught in moving parts.

g If devices are provided for the connection of

dust extraction and collection facilities,

ensure these are connected and properly

used. Use of these devices can reduce dust

related hazards.

4 Power tool use and care

a Do not force the power tool. Use the correct

power tool for your application. The correct

power tool will do the job better and safer at the

rate for which it was designed.

b Do not use the power tool if the switch does

not turn it on and off. Any power tool that

cannot be controlled with the switch is

dangerous and must be repaired.

c Disconnect the plug from the power source

before making any adjustments, changing

accessories, or storing power tools.

Such preventive safety measures reduce the risk

of starting the power tool accidentally.

d Store idle power tools out of the reach of

children and do not allow persons unfamiliar

with the power tool or these instructions to

operate the power tool. Power tools are

dangerous in the hands of untrained users.

27

ENGLISH

e Maintain power tools. Check for misalignment

or binding of moving parts, breakage of parts

and any other condition that may affect the

power tools operation. If damaged, have the

power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

f Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges

are less likely to bind and are easier to control.

g Use the power tool, accessories and tool bits

etc., in accordance with these instructions

and in the manner intended for the particular

type of power tool, taking into account the

working conditions and the work to be

performed. Use of the power tool for operations

different from those intended could result in a

hazardous situation.

5 Battery tool use and care

a Ensure the switch is in the off position before

inserting battery pack. Inserting the battery

pack into power tools that have the switch on

invites accidents.

b Recharge only with the charger specified by

the manufacturer. A charger that is suitable for

one type of battery pack may create a risk of fire

when used with another battery pack.

c Use power tools only with specifically

designated battery packs. Use of any other

battery packs may create a risk of injury and fire.

d When battery pack is not in use, keep it away

from other metal objects like paper clips,

coins, keys, nails, screws, or other small metal

objects that can make a connection from one

terminal to another. Shorting the battery

terminals together may cause burns or a fire.

e Under abusive conditions, liquid may be ejected

from the battery; avoid contact. If contact

accidentally occurs, flush with water. If liquid

contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause

irritation or burns.

6 Service

a Have your power tool serviced by a qualified

repair person using only identical

replacement parts. This will ensure that the

safety of the power tool is maintained.

Additional safety instructions for rotary hammers

• Wear ear protectors. Exposure to noise can

cause hearing loss.

• Use auxiliary handles supplied with the tool.

Loss of control can cause personal injury.

Additional safety instructions for battery packs

and chargers

• Make sure that the battery pack is dry and clean

before inserting it into the charger.

• Use only chargers labelled „NiMH“ or „NiMH +

NiCd“ to charge DEWALT NiMH battery packs.

• Never carry the charger by its cord. Never pull

the cord to disconnect from the socket. Keep the

cord away from heat, oil and sharp edges.

• Do not expose the charger to damp or wet

conditions.

• Do not attempt to charge wet battery packs.

• Never attempt to open a battery pack for any

reason.

• Always follow the instructions in the back of this

manual for battery pack disposal.

• When not in use, chargers and battery packs

must be stored in a dry place and locked up

securely, out of reach of children.

Labels on charger and battery pack

In addition to the pictographs used in this manual,

the labels on the charger and the battery pack show

the following pictographs:

Battery charging

Battery charged

Problem charging

+

Charges NiMH and NiCd battery packs

Do not probe with conductive objects

Do not charge damaged battery packs

Read instruction manual before use

28

ENGLISH

Do not expose to water

Have defective cords replaced

immediately

Charge only between 4 °C and 40 °C

See technical data for charging time

Always wear safety glasses when

plugging in the charger.

Package contents

The package contains:

1 Cordless rotary hammer drill

1 Side handle

1 Depth adjustment rod

1 Charger (K-models only)

2 Battery packs (K-models only)

1 Kitbox (K-models only)

1 Keyless chuck (DC224)

1 Instruction manual

1 Exploded drawing

• Check for damage to the tool, parts or

accessories which may have occurred during

transport.

• Take the time to thoroughly read and understand

this manual prior to operation.

Description (fig. A)

Your cordless rotary hammer drill DC222 has been

designed for professional drilling, hammer drilling

and screwdriving applications.

Your cordless rotary hammer drill DC223/DC224

has been designed for professional drilling, hammer

drilling and screwdriving applications as well as for

light chipping.

1 Variable speed switch

2 Forward/reverse slider

3 Mode selector

4 Safety lock

5 Tool holder

6 Locking collar

7 Dust cover

8 Depth adjustment rod

9 Side handle

10 Release buttons

11 Battery pack

Charger

Your DE0246 charger accepts DEWALT 24 V NiCd

and NiMH battery packs.

11 Battery pack

12 Charger

13 Charging indicator (red)

Overload clutch

In case of jamming of a drill bit, the drive to the drill

spindle is interrupted. Because of the resulting

forces, always hold the tool with both hands and

take a firm stance.

Brake mechanism

When the variable speed switch is released, the

spindle will stop rotating instantly.

Active vibration control

The active vibration control neutralises rebound

vibration from the hammer mechanism. Lowering

hand and arm vibration, it allows more comfortable

use for longer periods of time and extends the life of

the unit.

In operation, a spring loaded mechanism

counterbalances the vibration forces. This can be

sensed by the cushioning effect when pressure is

applied to the tool. Make sure the spring is engaged

but not too firmly. The mechanism should be

allowed to ‚float‘.

Electrical safety

The electric motor has been designed for one

voltage only. Always check that the battery pack

voltage corresponds to the voltage on the rating

plate. Also make sure that the voltage of your

charger corresponds to that of your mains.

Your DEWALT charger is double

insulated in accordance with EN 60745.

29

ENGLISH

Mains plug replacement

(U.K. & Ireland only)

• Should your mains plug need replacing and you

are competent to do this, proceed as instructed

below. If you are in doubt, contact an authorized

DEWALT repair agent or a qualified electrician.

• Disconnect the plug from the supply.

• Cut off the plug and dispose of it safely; a plug

with bared copper conductors is dangerous if

engaged in a live socket outlet.

• Only fit 13 Amperes BS1363A approved plugs

fitted with the correctly rated fuse (1).

• The cable wire colours, or a letter, will be marked

at the connection points of most good quality

plugs. Attach the wires to their respective points

in the plug (see below). Brown is for Live (L) (2)

and Blue is for Neutral (N) (4).

• Before replacing the top cover of the mains plug

ensure that the cable restraint (3) is holding the

outer sheath of the cable firmly and that the two

leads are correctly fixed at the terminal screws.

Never use a light socket.

Never connect the live (L) or neutral (N)

wires to the earth pin marked E or .

Using an extension cable

An extension cord should not be used unless

absolutely necessary. Use an approved extension

cable suitable for the power input of your charger

(see technical data). The minimum conductor size is

1 mm

2

; the maximum length is 30 m.

Assembly and adjustment

• Prior to assembly and adjustment,

always remove the battery pack.

• Always switch off the tool before

inserting or removing the battery pack.

• Before using the tool, make sure the

battery pack is properly seated.

Use only DEWALT battery packs and

chargers.

Battery pack (fig. A & B)

Charging the battery pack (fig. A)

Always check the mains prior to charging the battery

pack. If the mains is functioning but the battery pack

does not charge, take your charger to an authorized

DEWALT repair agent. Whilst charging, the charger

and the battery pack may become warm to touch.

This is a normal condition and does not indicate a

problem.

Do not charge the battery pack at

ambient temperatures < 4 °C or > 40 °C.

Recommended charging temperature:

approx. 24 °C.

• To charge the battery pack (11), insert it into the

charger (12) as shown and plug in the charger.

Be sure that the battery pack is fully seated in the

charger. The red charging indicator (13) will blink.

After approx. 1 hour, it will stop blinking and

remain on. The battery pack is now fully charged.

• The red charging indicator flashes rapidly to

indicate a charging problem. Reinsert the battery

pack or try a new one. If the new pack also

refuses to charge, have your charger tested by

an authorised DEWALT repair agent.

Automatic refresh

The automatic refresh mode will equalize

or balance the individual cells in the

battery pack at its peak capacity. Battery

packs should be refreshed overnight

after every 10th charge/discharge cycle

or whenever the pack no longer delivers

the same amount of work.

• To refresh your battery pack, place the battery in

the charger as usual. The red light will blink

continuously indicating that the charge cycle has

started.

• When the 1-hour charge cycle has completed,

the light will stay on continuously and will no

longer blink. The pack is fully charged and can

be used at this time.

30

ENGLISH

• If the pack is left in the charger after the initial

1-hour charge, the charger will automatically

initiate the refresh mode.

This mode will continue up to 8 hours, but the

battery pack can be removed at any time during

the refresh mode.

Inserting and removing the battery pack (fig. A)

• Insert the battery pack into the corresponding

slot in the tool until it clicks in place. You may

need to use some force to fully engage the

spring-loaded mechanism.

• To remove the battery pack, press the two

release buttons (10) simultaneously. The spring-

loaded mechanism will push the battery pack off

the tool.

We recommend to insert the battery pack into the

charger directly after removing it from the tool.

Battery cap (fig. B)

A protective cap is supplied to cover the contacts of

a detached battery pack. Without the protective cap

in place, loose metal objects could short circuit the

contacts, causing a fire hazard and damaging the

battery pack.

• Take off the protective cap (14) before placing

the battery pack (11) in the charger or tool.

• Place the protective cap over the contacts

immediately after removing the battery pack from

the charger or tool.

Make sure the protective cap is in place

before storing or carrying a detached

battery pack.

The charger is equipped with an internal fan for rapid

cooling of battery packs. The fan will be

automatically switched on when required. The fan

will also be switched on periodically when there is no

battery in the charger in order to blow dust from the

fan vents.

Always wear safety glasses when

plugging in the charger.

Hot/Cold Pack Delay

When the charger detects a battery that is too hot or

too cold, it automatically starts a Hot/Cold Pack

Delay, suspending charging until the battery has

reached an appropriate temperature.

The charger then automatically switches to the pack

charging mode. This feature ensures maximum

battery life. The red indicator blinks long, then short

while in the Hot/Cold Pack Delay mode.

Selecting the operating mode (fig. C1 & C2)

DC222 (fig. C1)

The tool can be used in the following operating

modes:

Rotary drilling: for screwdriving and for

drilling into steel, wood and plastics

Hammer drilling: for concrete and

masonry drilling.

DC223/DC224 (fig. C2)

The tool can be used in the following operating

modes:

Rotary drilling: for screwdriving and for

drilling into steel, wood and plastics

Hammer drilling: for concrete and

masonry drilling.

Hammering only: for light chipping.

• To select the operating mode, press the safety

lock (4) and rotate the mode selector switch (3)

until it points to the symbol of the required mode.

• Release the safety lock and check that the mode

selector switch is locked in place.

Do not select the operating mode when

the tool is running.

Inserting and removing SDS-plus accessories

(fig. D)

Your rotary hammer drill uses SDS-plus accessories

(refer to the inset in fig. D for a cross-section of an

SDS-plus bit shank).

31

ENGLISH

• Clean and grease the bit shank.

• Insert the bit shank into the tool holder (5).

• Push the bit down and turn it slightly until it fits

into the slots.

• Pull on the bit to check if it is properly locked.

The hammering function requires the bit to be

able to move axially several centimetres when

locked in the tool holder.

• To remove a bit pull back the tool holder locking

sleeve (15) and pull out the bit.

Fitting the side handle (fig. E)

The side handle (9) can be fitted to suit both RH-

and LH-users.

Always use the tool with the side handle

properly assembled.

• Loosen the side handle.

• For RH-users, slide the side handle clamp over

the collar behind the tool holder, handle at the

left.

• For LH-users, slide the side handle clamp over

the collar behind the tool holder, handle at the

right.

• Rotate the side handle to the desired position

and tighten the handle.

Setting the drilling depth (fig. F)

• Insert the required drill bit.

• Slacken the side handle (9).

• Fit the depth adjustment rod (8) through the hole

in the side handle clamp.

• Adjust the drilling depth as shown.

• Tighten the side handle.

Forward/reverse slider (fig. G)

• Push the forward/reverse slider (2) to the LH-side

for forward (RH) rotation. See arrows on tool.

• Push the forward/reverse slider (2) to the RH-side

for reverse (LH) rotation.

Always wait until the motor has come to

a complete standstill before changing the

direction of rotation.

DC224 - Replacing the tool holder with the

chuck (fig. H)

• Turn the locking collar (6) into the unlocking

position and pull the tool holder (5) off.

• Push the chuck (17) onto the spindle and turn the

locking collar into the locking position.

• To replace the chuck with the tool holder, first

remove the chuck the same way as the tool

holder was removed. Then place the tool holder

the same way as the chuck was placed.

Never use standard chucks in the

hammer drilling mode.

Replacing the dust cover (fig. D)

The dust cover (7) prevents dust ingress into the

mechanism. Replace a worn dust cover

immediately.

• Pull back the tool holder locking sleeve (15) and

pull the dust cover (7) off.

• Fit the new dust cover.

• Release the tool holder locking sleeve.

Instructions for use

• Always observe the safety instructions

and applicable regulations.

• Be aware of the location of pipework and

wiring.

• Apply only a gentle pressure to the tool

(approx. 5 kg). Excessive force does not

speed up drilling but decreases tool

performance and may shorten tool life.

• Do not drill or drive too deep to prevent

damage to the dust cover.

• Always hold the tool firmly with both

hands and ensure a secure stance .

Always operate the tool with the side

handle properly mounted.

Switching on and off (fig. A)

• To run the tool, press the variable speed switch (1).

The pressure exerted on the variable speed switch

determines the tool speed.

• To stop the tool, release the switch.

• To lock the tool in off position, move the forward/

reverse slider (3) to the central position.

32

ENGLISH

Hammer drilling (fig. A)

• Set the mode selector switch (3) to the „hammer

drilling“ position.

• Insert the appropriate drill bit. For best results

use high quality carbide-tipped bits.

• Adjust the side handle (9) as required.

• If necessary, set the drilling depth.

• Mark the spot where the hole is to be drilled.

• Place the drill bit on the spot and switch on the

tool.

Rotary drilling (fig. A)

• Set the mode selector switch (3) to the “rotary

drilling” position.

• Depending on your tool, follow either of the

following instructions:

– Fit a chuck adaptor/chuck assembly (DC222/

DC223). Special SDS-plus adaptors with

threaded sections are available for use with

standard 10 or 13 mm chucks to enable straight

shank bits to be used.

– Replace the tool holder with the chuck (DC224).

• Proceed as described for hammer drilling.

Never use standard chucks in the

hammer drilling mode.

Screwdriving (fig. A)

• Set the mode selector switch (3) to the “rotary

drilling” position.

• Select the direction of rotation.

• Depending on your tool, follow either of the

following instructions:

– Insert the special SDS-plus® screwdriving

adaptor for use with hexagonal screwdriver bits

(DC222/DC223).

– Replace the tool holder with the chuck (DC224).

• Insert the appropriate screwdriver bit. When

driving slotted head screws always use bits with

a finder sleeve.

• Gently press the variable speed switch (1) to

prevent damage to the screw head. In reverse

(LH) rotation the tool speed is automatically

reduced for easy screw removal.

• When the screw is flush with the workpiece,

release the variable speed switch to prevent the

screw head from penetrating into the workpiece.

DC223/DC224 - Chipping (fig. A)

• Set the mode selector switch (3) to the

„hammering only“ position.

• Insert the appropriate chisel and check if it is

properly locked.

• Adjust the side handle (9) as required.

• Switch on the tool and start working.

It may be necessary to briefly run the motor after

having changed from chiselling to rotary modes in

order to align the gears.

• Do not use this tool to mix or pump

easily combustible or explosive fluids

(benzine, alcohol, etc.).

• Do not mix or stir inflammable liquids

labelled accordingly.

Optional accessories

Various types of SDS-plus® drill bits and chisels are

available as an option.

Consult your dealer for further information on the

appropriate accessories.

Maintenance

Your DEWALT power tool has been designed to

operate over a long period of time with a minimum

of maintenance. Continuous satisfactory operation

depends upon proper tool care and regular cleaning.

• This machine is not user-serviceable. Take the

tool to an authorised DEWALT repair agent after

approximately $40 hours of use. If problems

occur before this time contact an authorised

DEWALT repair agent.

Lubrication

Your power tool requires no additional lubrication.

Accessories and attachments used must be

regularly lubricated around the SDS-plus® fitment.

Cleaning

• Unplug the charger before cleaning the housing

with a soft cloth.

33

ENGLISH

• Remove the battery pack before cleaning your

power tool.

• Keep the ventilation slots clear and regularly

clean the housing with a soft cloth.

Protecting the environment

Separate collection. This product must

not be disposed of with normal

household waste.

Should you find one day that your DEWALT product

needs replacement, or if it is of no further use to you,

do not dispose of it with household waste. Make this

product available for separate collection.

Separate collection of used products

and packaging allows materials to be

recycled and used again. Re-use of

recycled materials helps prevent

environmental pollution and reduces the

demand for raw materials.

Local regulations may provide for separate collection

of electrical products from the household, at

municipal waste sites or by the retailer when you

purchase a new product.

DEWALT provides a facility for the collection and

recycling of DEWALT products once they have

reached the end of their working life. To take

advantage of this service please return your product

to any authorised repair agent who will collect them

on our behalf.

You can check the location of your nearest

authorised repair agent by contacting your local

DEWALT office at the address indicated in this

manual. Alternatively, a list of authorised DEWALT

repair agents and full details of our after-sales

service and contacts are available on the Internet at:

www.2helpU.com.

Rechargeable battery pack

This long life battery pack must be recharged when

it fails to produce sufficient power on jobs which

were easily done before. At the end of its technical

life, discard it with due care for our environment:

• Run the battery pack down completely, then

remove it from the tool

• NiCd and NiMH cells are recyclable. Take them

to your dealer or a local recycling station.

The collected battery packs will be recycled or

disposed of properly.

34

ENGLISH

GUARANTEE

• 30 DAY NO RISK SATISFACTION GUARANTEE •

If you are not completely satisfied with the

performance of your DEWALT tool, simply return

it within 30 days, complete as purchased, to the

point of purchase, for a full refund or exchange.

Proof of purchase must be produced.

• ONE YEAR FREE SERVICE CONTRACT •

If you need maintenance or service for your

DEWALT tool, in the 12 months following

purchase, it will be undertaken free of charge at

an authorized DEWALT repair agent. Proof of

purchase must be produced. Includes labour and

spare parts for Power Tools. Excludes

accessories.

• ONE YEAR FULL WARRANTY •

If your DEWALT product becomes defective due

to faulty materials or workmanship within

12 months from the date of purchase, we

guarantee to replace all defective parts free of

charge or, at our discretion, replace the unit free

of charge provided that:

• The product has not been misused.

• Repairs have not been attempted by

unauthorized persons.

• Proof of purchase date is produced.

This guarantee is offered as an extra benefit

and is additional to consumers statutory rights.

For the location of your nearest authorized

DEWALT repair agent, please use the appropriate

telephone number on the back of this manual.

Alternatively, a list of authorized DEWALT repair

agents and full details on our after-sales service

are available on the Internet at www.2helpU.com.

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133

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07/06

576725-01

DeWalt DC222 User manual

DeWalt DC222 User manual

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