Powis Parker Fastback 20 User manual

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Binding machines
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Powis Parker
Fastback 20
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 3
INTRODUCTION
I
Thank you for purchasing your new Fastback
®
Model 20
binder! This easy to use, reliable desktop machine binds
documents and books of up to 350 sheets of paper in
sizes from 5 1/2” to 12” (13.97 cm to 30.48 cm) long.
You will be able to bind soft cover documents,
perfectback (paperback) books, and hard cover books.
The full-color LCD display guides you through the steps
to bind professional quality documents and books using
our Super Strips
, Perfectback Strips, or our customized
new Image Strips
!
Internal parts can be extremely hot! Do not attempt
to open the machine when it is hot. Follow all
precautions. Always turn the Power Switch to Off
before opening.
A BIND Button
B 4-Way Cursor Button
C LCD Screen
D OPEN Button
E SELECT Button
F Power Switch
G Book Rest
H Book Clamp
I Strip Guide
J Cooling Rack Rest
K Latch Release
L Cooling Rack Base
M Power Indicator
C BD
E
A
FIGURE 1
F
M
K
G
H
I
J
L
FIGURE 2
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 5
UNPACKING THE MACHINE
II
1. By reading this you have probably already opened
the packaging and opened the fl at box that was on
top of the machine.
2. Remove the large foam piece from the top of the
machine.
3. Remove the foam blocks from both sides of the
machine along with the long box in the front.
4. Remove the white plastic clamp retainer by loosening
the two red knobs. (fi g. 3)
5. With the help of someone else, position the binder
on the desk, table or counter where it will be used.
We recommend an area about twice the width of
the machine so you have adequate working space on
the sides.
6. Remove the two small foam pieces after turning the
machine on. (fi g. 3)
Accessories
Your Fastback® 20 and its Accessory Packs are shipped
in a single carton. The Accessories are packed in two
boxes and they include:
Flat box
User’s manual
Complementary product brochures
Cooling rack rests (3 each)
Book rest
Long box
Power cord
One box of narrow strips
Heat protective glove
Cleaning solution
Strip guide
Tongs
If any items are damaged or missing, contact your dealer
immediately.
FIGURE 3
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 7
SETTING UP
III
1. Verify that power switch located at the back left
side of the machine is Off (the ‘O’ side of the switch
should be depressed).
2. Remove the plastic wrapped Book Rest and 3
Cooling Rack Rests from the fl at box. Unwrap by
rst unfolding the side fl ap to your left, then fl ipping
the set over from left to right, removing each
exposed plastic piece along the way.
3. Install the gray Book Rest by inserting its tabs into
the two slots on top of the rear book clamp. Press it
straight down as far as it will go. Assemble the green
Cooling Rack Rests into the Cooling Rack Base in the
same manner – insert the rests in their respective
slots starting with the tallest Rests at the rear. (fi g. 4
and 5)
4. Install the Strip Guide by inserting its widest tab in
the rectangular slot at the lower right side of the
machine. Rotate the guide up until its magnet snaps
it in place. (fi g. 6)
5. Plug the Power Cord into the outlet on the back of
the machine, then connect to a standard, grounded
electrical outlet. Depress the ‘I’ side of the switch to
turn on the power. The green light in the lower front
should come on.
NOTE: The cooling rack with its 3 rests is
removable by lifting the back end of its metal base
and then sliding the entire assembly forward.
CAUTION: Internal parts can be extremely hot!
Do not open the machine unless you have read this
manual, and are prepared to follow all precautions.
FIGURE 4
FIGURE 5
FIGURE 6
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 9
EASY STEPS
IV
Easy Steps to Perfectly Bound Books
1. When the machine is ready, slide your tamped
papers to the right in the top recess.
2. Press the green BIND button.
3. Insert a binding strip into the side of machine.
4. After binding, remove your book and place in
the cooling rack for 2-3 minutes. You should wait
5 minutes before using your book to allow the
binding adhesive to fully set.
CAUTION: Do not place fingers and other foreign
objects into the binding cavity during binding process.
Binding cavity closes during the cycle and could pinch
fingers.
2
3
1
4
FIGURE 7
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 11
BINDING
V
Once the machine warms up, a beep will sound and
the display will prompt you through the steps to make a
book. These helpful machine prompts are noted below.
1. Before inserting your pages in the binder, make
sure they are all aligned by tapping them firmly on
a hard flat surface to ensure that the edges of the
paper are even.
2. Slide Book in Place. Place the document in
the top recess and slide it to the right. Tap the pages
again to make sure they are all aligned. (fig. 9)
NOTE: If the document is too wide for the normal
opening, press the OPEN button to widen the space
so you can remove pages. If your document is too
thick for the machine the clamps will re-open so you
can remove some pages.
3. Push Bind Button. Press the green BIND
button. The book clamps will close. (fig. 10)
NOTE: If you notice that your pages are not
perfectly straight, now is the time to fix them.
Press the OPEN button to unclamp them and then
straighten your pages. Press the BIND button to
continue.
4. Insert NARROW / MEDIUM / WIDE Strip.
The display will measure the thickness of your book
and tell you the correct width of strip to insert. (The
strip length should match your page length) Insert
the strip, adhesive side up, into the guide at the the
right side of machine until it is drawn in. The binding
cycle will start.
NOTE: If after inserting the strip the cycle does
not start, you may be prompted to insert the strip
further.
5. When the binding cycle is complete (about 15
seconds) a beep will sound and the clamps will open.
6. Put Book in Cooling Rack. Remove the bound
document and place it spine down in the cooling rack
for 2-3 minutes. (You should wait 5 minutes before
using your book to allow the binding adhesive to fully
set.) You have just made a great-looking book!
NOTE: In case you change your mind about what
you want to bind and before you insert a Binderstrip
- press the OPEN button or hit the BIND button a
second time to unclamp the document.
FIGURE 9
FIGURE 10
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 13
BINDING - CONTINUED
V
If you want to bind a book that has a length different
from your purchased strip, you can hand cut your strip
to match that document’s length. However, it is very
important that you insert the side with the adhesive gap
first (fig. 11) to avoid adhesive leakage into the machine.
For production quantities of books it is always
recommended that you purchase strip manufactured to
the correct length.
NOTE: The binder is optimized to work with
standard copy paper. If you’re unsure if your paper
will work, do a test bind.
FIGURE 11
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 15
TIPS FOR BEST BINDING RESULTS
VI
1) Even edges
Before binding a document, be sure that the pages are
even. Tap the document several times on the top of the
machine vigorously. The pages in your book will be just as
even as how you prepare them for binding.
2) Consider the grain
Keep the grain of the paper running parallel to the
binding (spine) edge of the document. All paper has a
grain — it consists of the fibers that make up the paper. If
the grain runs parallel to the long (11” or A4) side of the
sheet, the paper is “grain long. If the grain runs parallel
to the short side (” or A5) of the paper, it is “grain
short.
A sheet of paper will naturally flex more easily along
the direction of its grain. Try it and see. Hold a piece of
paper the long (11” or A4) way lightly in your fingertips
and gently bow the paper, allowing it to flex. Now try it
the other (” or A5) way to see the difference. (fig 12)
Most copy paper is grain long, so you should not have
any problems with the bind. Grain long paper will give
you the best bind. Occasionally you may find papers that
are grain short, so we recommend you test unfamiliar
papers before binding large numbers of documents.
3) Tip for tabs
Tabs can enhance a document’s functionality and
appearance, and certain tabs work very well. However,
before selecting tabs, we recommend you call your
Fastback® dealer for advice on the proper tabs to use.
Certain tabs do not work well in Fastback documents
– particularly, those with a plastic reinforcement along
the spine edge. We recommend testing all tabs before
binding large numbers of documents.
4) Cool down
After binding a document place it spine down in the
Cooling Rack for 2-3 minutes. (You should wait 5
minutes before using your book to allow the binding
adhesive to fully set.)
5) Recycling
Fastback documents are recyclable – in fact, they can be
recycled at any place you would recycle your magazines
and newspapers.
FIGURE 12
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 17
TIPS FOR BEST BINDING RESULTS -Contd
VI
6) Color Copies
Color copies from newer copy machines that don’t
use fuser oil can be bound with the Model 20. Copies
from older copiers using fuser oil and certain digitally
printed papers should have the pages prepared with our
Splitter
Machine. We recommend testing all copy and
digital printing papers before binding large numbers of
documents. CP strips are designed for binding difficult-
to-bind papers.
For questions about, or problems with different kinds of
paper, grain direction or machine operations, call your
Fastback
®
dealer. They welcome hearing from you and
will be happy to assist.
NOTE: Use of non-compatible binder strips will result
in malfunction of the machine and possible severe
leakage of adhesive. Use only Fastback
®
brand binding
strips. Failure to do so may void any warranties.
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 19
EDITINGVII
Need to edit your already bound books? The Fastback
binder allows you to add or remove pages from bound
books - meaning you can make minor revisions to your
documents. So when you realize you’ve put the wrong
page in, don’t worry, follow these easy steps:
Go to the Main Menu and select Edit. What follows are
the steps to edit pages. The helpful machine prompts are
noted below.
1. Insert New Page. Open your document fl at on the
table and fold down the corner of the page you want
to remove. Behind this page, insert the sheet you
want to add. Position this new replacement page into
the document as close to the adhesive as possible,
but not completely fl ush. (fi g. 13)
2. Push Bind Button. Insert the document in the
binder as usual and press the BIND button.
3. Pinch Page Sections. During the binding, pinch the
front and back sections of the book, leaving the dog-
eared page free. (fi g. 14)
4. Remove Page. When the clamps open, immediately
remove the dog-eared page (with the document
still in the binder) by grasping that folded corner and
gently but fi rmly peeling it away from the spine from
left to right. (fi g. 15)
5. Tap Down New Page. Tap the top edge of the
replacement page to ensure that is even with the
other pages in the document. ( g. 16)
6. Put Book in Cooling Rack. Remove the bound
document from the machine and place it spine
down in the Cooling Rack. Allow it to cool for
approximately 2 – 3 minutes.
If the page does not come out easily, repeat steps 2-6
above.
FIGURE 13
FIGURE 14
FIGURE 15
FIGURE 16
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 21
MAKING A PERFECTBACK
BOOK
VIII
Now you can make books that look just like paperbacks
– where the front cover, spine, and back cover are all one
piece. With our Perfectback strips you can create books
with continuous graphics on your wraparound soft cover!
You will need a Powis Parker Scorer
to crease your
covers. It is the easiest machine on the market for
sighting and positioning exactly where your scores will
be made for any thickness of book up to 1½ inches thick.
It even automatically centers your spine title! Ask your
dealer for details on this unique product.
If you are making a book using a Perfectback LF and
PS strip the binder will detect the strip type and
automatically go into the proper mode. To bind books
using a Perfectback™-TA strip you need to go to
Settings, then select Cover Binding, then ON. Note the
choices you then have for optimal results using different
printed covers.
Keep in mind that most kinds of paper work in a
Perfectback bind, but if you’re unsure, do a trial bind.
Follow these steps to make a Perfectback book:
1. Assemble your document pages. Do not include a
cover at this point. Tap the pages on any fl at surface
to ensure they are straight and aligned. Now put
your document in the binder, and slide it all the way
to the right. (fi g. 17)
2. Be sure your pages are aligned, then press the green
BIND button to clamp them. (fi g. 18)
3. Insert the correct width Perfectback LF, PS, or TA
strip, adhesive side up, into the binder.
4. When the clamps open, take your book out of
the binder and put it in the cooling rack for a few
minutes. HINT: Rest the book directly against
the cooling rack. If there are other books there, it
should be placed at the back of the stack instead of
in front of another book. (fi g 23)
5. While your book is cooling, select your cover. Make
sure it’s more than large enough to wrap around
your entire document pages on all sides.
FIGURE 17
FIGURE 18
FIGURE 23
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 23
FIGURE 22
FIGURE 19
FIGURE 21
MAKING A PERFECTBACK™ BOOK cont’d
VIII
6. Now you need to score your cover to create creases
so it bends along those lines. For best results, you
should score on top of the image-side of the cover
in two places – at the spine edges of your book –
along with a third score near the spine on the front
cover to allow it to open more easily. (fi gure 19) The
unique design of the Powis Parker Scorer allows you
to determine the proper location of the scores on
your cover so your spine title is centered.
7. After scoring your cover make sure the spine scores
are the same distance apart as your book thickness.
Gently fold your cover into a book form at both
these scores (fi gure 19).
For cover binding using Perfectback™ LF and
PS strips only:
8a. Pick up your document from the cooling rack and
peel off the section of release paper from the
front of the spine (fi gure 20). This leaves a narrow
adhesive band exposed. (If the release paper doesn’t
come off easily, the glue may still be too warm. Place
it back in the cooling rack for a few minutes, then try
again.)
9a. With the back cover against a fl at surface, put
the document inside, with the back edge of the
document spine aligning to the back score of the
cover ( gure 21).
10a. Fold your front cover tightly over the book block.
Then,
starting from the middle, rub back and forth to
secure the
cover to the adhesive strip beneath it. (fi gure 21).
11a. Flip the book over. Open the back cover and
remove the
remaining release paper (fi gure 22).
12a. Tightly pull the back cover over against the spine.
Rub back
and forth, starting from the middle, to bind the back
cover
to the adhesive beneath it.
13a. Trim the book edges as desired.
FIGURE 20
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 25
MAKING A PERFECTBACK BOOK
cont’d
VIII
For cover binding using a Perfectback™-TA strip
only:
8b. Pick up your bound document from the cooling rack.
Peel
off the release papers from the spine, rst from one
side of
the book and then from the other side. (fi gure 20)
9b. Assemble your document inside the scored cover,
make
sure the front cover and spine edge correspond with
the front of your document.
10b. Place the whole cover/document assembly inside
the
binder and press the BIND button to close the
book
clamps. (fi gure 21b)
11b. As soon as the book clamps open, tamp down the
pages
one last time for a more securely bound book. Then
transfer the book to the cooling rack for a few
minutes.
HINT: Rest the book directly against the cooling rack. If
there are other books there, it should be placed at
the back of the stack instead of in front of another
book. (fi g 23)
TIP: If the pages have not cooled straight, use the EDIT
mode and tamp them down.
12b. Trim the book edges as desired.
FIGURE 23
FIGURE 21b
FIGURE 20
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 27
After the machine warms up the display prompts you
through making a Super Strip bound book. If you would
like to do a different type of binding, need instructions,
want to Edit your pages, or get more information about
using this machine or other Powis Parker products; you
can access these choices through the Main Menu on the
display. (fig. 24)
The Main Menu is accessed by pressing the yellow
SELECT button or the gray 4-way Cursor button in any
axis. Use the Cursor button to choose a particular mode,
then press the SELECT button. An interactive graphic is
presented or further choices are offered.
The text at the bottom of the screen will display either
information, status condition, the machine’s current
mode, or prompts. Text in the upper left of the screen
displays alternate binding modes. (fig. 25)
Sometimes a representation of the keypad yellow
SELECT button is shown in the upper right corner of the
display. It indicates an alternate function of the SELECT
button.
MENU LAYOUT
IX
FIGURE 25
FIGURE 24
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 29
Image Strip
Now you can greatly enhance the impact of your bound
documents by using custom image strips. When you
select this unique option from the Main Menu, the display
will prompt you through the easy steps of binding your
documents.
Cover Binding
Make a professional quality paperback book, on demand.
This setting allows you to add a wraparound, custom
printed soft cover to your book using our Perfectback TA
strips.
Split Paper
Select this setting when you need to bind sheets that
have been prepared with the Powis Parker Splitter. This
is a great solution for binding hard-to-bind papers or
copies that have a fuser oil coating, or are coated or
glossy.
Edit
The unique Edit feature enables the removal and addition
of pages to your document, meaning you can make minor
revisions to your documents, one page at a time.
Other Products
You can see the entire Powis Parker line of table top
binders, printers and support products as well as our
extensive line of strips and covers – everything you need
from a single source to create great looking books and
documents, on demand!
Instructions
This setting will offer graphics and animations showing
you in detail how to make different types of binds, and
solve problems when using your new Model 20 Binder.
MENU LAYOUT - Continued
IX
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 31
Settings
For specialized binding jobs, you may wish to adjust the
machine’s settings. On the Main Menu press the cursor
button to navigate to the right until the SETTINGS
selection appears. Then press the Select button for the
following options: ( gure 26)
To make an adjustment in how the machine binds
you will be presented with a display to make changes
using the Cursor button. For example, if you select
STRIP WRAP and then ADJUSTABLE WRAP you
can change how the strip wraps around the spine.
Adjustments are made by pressing the Cursor button
to the right or left corresponding with the arrows
shown on the display illustration below. Notations along
the top change color to show you what changes you are
making in how the strip wraps around the spine. Press
the Select button to set changes. (fi gure 27)
MENU LAYOUT - ContinuedIX
FIGURE 27
FIGURE 26
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 33
MENU LAYOUT - Continued
IX
Strip Wrap For Super Strips and Perfectback strips you may
want to change how the strip wraps around your book. Usually
the Super Strip is centered on the book’s spine, so it wraps
around the book equally on the front and on the back. The
Perfectback strip is set to wrap further around the back than the
front, but you can change this setting with EVEN WRAP so the
front and the back of the Perfectback strip wrap evenly on each
side. You can shift a strip so it wraps around more on the front
or on the back. Or, if it isn’t wrapping evenly, then you can adjust
it so that it does.
In the STRIP WRAP mode, one of the options is MINIMUM
FRONT WRAP. When you select this feature only the smallest
possible amount of strip will wrap onto the front cover.
Cover Binding When adding a custom printed soft cover
to your book with Perfectback TA strips, the binder is able to
optimize the binding time and temperature depending on the
cover thickness or printing method used. (For instructions on
making Perfectback books, see page 13.) We recommend testing
sample covers before binding large numbers of documents.
NOTE: IF you wish to bind the cover’s spine only, we
recommend that you first bind the document with an extra
front page and back page. Then, remove these pages before
binding the cover.
Bind Time You can increase the total bind time up to 15
extra seconds for hard-to-bind paper. You can also decrease the
default bind time by 5 seconds when required. However, unless
a certain weight or type of paper is found to be more difficult to
bind, it is not recommended to add or subtract seconds to the
bind time.
Strip End When you bind a book, the inserted end of the
strip should align with the edge of your book (that is on your
left). Let’s call this end the “top” of the book. Occasionally you
may get a strip that doesn’t quite reach the top of your book, or
a strip that goes a little past the top due to paper and/or strip
length variations. You can correct this by adjusting the strip’s end
position in increments of .008 of an inch.
Sleep Time You can adjust the amount of idle time before
the binder will go into sleep mode. When the binder is in sleep
mode, the power is cut off to certain electronic components.
The factory default setting is 15 minutes. The choices are Off, 15,
30, 60 and 120 minutes. When the binder is in Sleep Mode, push
any button to wake the machine up. As noted on the display, the
yellow button now allows a very special “Wake Up!” command.
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 35
MAINTENANCEX
WARNING: Internal assemblies can get extremely
hot! Follow all precautions. The internal parts clean best
while still warm, however, always turn off the machine
and wait 5 minutes before cleaning. Use the heat
protective glove.
Usually little maintenance attention is necessary for your
binder: cleaning is required if you see adhesive buildup on an
operating part or when a strip has become jammed inside.
Cleaning the two red Heat Platens
In the Main Menu under Instructions, then Cleaning, you will
be able to view the procedure for cleaning the heating platen
and backup bars.
1. Turn the power switch to Off and wait 5 minutes before
cleaning.
2. Remove any books from the Cooling Rack.
3. Open the machine by pushing the eraser end of a pencil
(or similar object) through the hole in the lower right
corner of the machine (figure 28) until the machine
cover pops open slightly.
4. Raise the cover until the latch engages and the cover is
held in the upright position.
CAUTION: Other internal parts besides the platens
can be very hot, so please be careful.
5. While wearing the heat protective glove, clean the
top side of the heating platens with a clean dry cotton
cloth dampened with the cleaning solution provided
in your Accessory Pack. Wipe the surfaces lengthwise
until clean. (figure 29) After the parts have cooled you
can also peel off adhesive buildup with a wooden item
like an ice cream stick. Be very careful not to use
metal items which would scratch the coated red
heater surfaces.
6. Move the right rear belt to raise the front platen until
it is level with the stationary rear platen. Then rotate
the large black gear on the left until the underside of
the rotating platen is exposed. In the same manner as
noted in 5 above, clean all exposed red surfaces plus the
silver deflector plate attached at the bottom of the front
platen.
FIGURE 28
FIGURE 29
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 37
MAINTENANCE - Continued
7. Return the front heating platen to its original position
when finished cleaning.
8. Close the machine by releasing the left rear lever and
pressing down on both sides of the cover until the
latch clicks and locks in position.
Cleaning the Backup Bars
The back-up bars are located under the top cover. These
bars can accumulate adhesive over time. Use caution
and the heat protective glove when handling the bars if
they are hot.
1. Turn the power switch to Off and wait 5 minutes before
cleaning.
2. Remove any books from the Cooling Rack.
3. Open the machine by pushing the eraser end of
a pencil (or similar object) through the hole in the
lower right corner of the machine (figure 30) until the
machine cover pops open slightly.
4. Raise the cover until the latch engages and the cover
is held in the upright position.
CAUTION: Other internal parts besides the
backup bars can be very hot, so be careful.
5. To clean the front backup bar, pull the front bar
toward you and, at the same time, push back the
rear bar. While wearing the heat protective glove,
clean the surfaces of the bar with a clean dry cloth
dampened with the Cleaning Solution provided in
your Accessory Pack. (figure 31)
6. To clean the rear backup bar, pull the rear bar
toward you and, at the same time, push back the
front bar. Clean in the same manner as noted above
the surfaces of the bar.
7. Close the machine by releasing the left rear lever and
pressing down on both sides of the cover until the
latch clicks and locks in position.
FIGURE 30
X
FIGURE 31
FASTBACK MODEL 20 USER’S MANUAL 208714 - REVB00 39
MANTENIMIENTO - Continuación
Removing a jammed strip
1. Turn the power switch to Off and remove any books
from the Cooling Rack.
2. Open the machine by pushing the eraser end of
a pencil (or similar object) through the hole in the
lower right corner of the machine (figure 32) until the
machine cover pops open slightly.
3. Raise the cover until the latch engages and the cover
is held in the upright position.
CAUTION: The heating platen and other internal
parts can get extremely hot! Use the tongs when
working near the platen.
4. Lift the heater platen assembly until it catches the
magnetic stop, then look for the jammed strip at the
bottom of the binder. It could be in the feed slot or
stuck to the platen.
5. Remove the strip using the tongs. (figure 33)
6. If there’s any glue on the platen, this is a good time to
clean it (see page 34).
7. Whennished, pull the heater platen assembly towards
you to disengage from the magnet and gently place it in its
original position.
8. Close the machine by releasing the left rear lever and
pressing down on both sides of the cover until the
latch clicks and locks in position.
MAINTENANCE - Continued
FIGURE 32
FIGURE 33
X
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Powis Parker Fastback 20 User manual

Category
Binding machines
Type
User manual
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