RAYVOLT Ozone User manual

Brand: RAYVOLT

Model: Ozone

Category: Bicycles

Type: User manual

This manual is also suitable for

User's Manual

Index

Philosophy

Safety

Vehicule description

Components

EIVA

General operation

Maintenance

Warranty

The Rayvolt Philosophy is to promote alternative transportation

by offering our customers a clean, high tech and stylish way to

commute.

The name comes from the Sun Ray and the electrical unit Volt and put

together sounds like its homonym “Revolt”. The Sunray, the Voltage

and the Revolt are the fundamentals behind our brand.

Commuting with a Rayvolt electric

bicycle is 100% clean as it produces

0 emissions. Our state of the art

technology powers the bikes with the

best efficiency. As environment is our

first goal, we offer Solar Charging Bike

Covers at factory cost, meaning that no

margin in order to incentive them to go

100% clean.

Philosophy

Timeless Design

Commuting with Style is our second

focus as being clean doesn’t mean to

go back to the stone edge, it simply

implyes being smarter anc conscious

about the material we use.

The Rayvolt design allies a classic

vintage look with very high tech

features making a timeless vehicle full

of character.

Responsible Manufacturing

Our products are clean in every way

from the manufacturing process using

100% solar energy to build the bukes

and banning all poluting materials

like PVC which is the most common

plastic used in the most bike parts

and Cadmium, which is a very poluting

chemical used in many batteries.

We use Lithium on all our batteries as it

is the best clean energy available today

for performance application. Lithium

is a natural resource that is 100%

recyclable.

The Rayvolution

Fosil Fuel Industry has taken advantage

of humanity for decades and has been

in the forefront of the biggest conflict in

mankind history.

Our dependence on it, converted us

onto slaves and pushed all industries

and political parties to stear us toward

a world which we are ashame to leave

to our children. It’s time to break the

chains… Feel the freedom of alternative

commuting!

Welcome to the Rayvolution!

General warnings

The owner of this bicycle is the only responsible of

its use. Make sure you read this manual before your first ride.

The seller of this Rayvolt Cruzer or Rayvolt Bike S.L. will not

be responsible for the misuse or negligence when using this

bicycle.

The Rayvolt Ozone Bike has been developed according

to the current Pedelec European regulation: EN 15194. This

includes that the Pedal Assist System is limited to 25 km/h

and the assistance power reaches 250 W maximum. If used

as a Moped Hybrid your Rayvolt Bike has to be registered as a

moped according to each county’s regulation.

Always follow the circulation rules and respect the

European regulation explained above. Notice that your Rayvolt

Bike is a very powerful vehicle so ride responsibly.

Check all the components of the bike, including the

battery level and the connection before every ride. Follow this

manual to avoid incidents and enjoy your Rayvolt Cruzer Bike

to the maximum level.

Safety

Welcome to the Rayvolution! Your new Rayvolt Ozone is ready to give you more than oxygen.Its triathlon

shape frame, thin wheels and aerodynamic set make it the fastest bike of our range. An avant-garde

design and advanced skills with EIVA to be the best vehicle to ride the city with style.

Bike

Frame

Ultralight Aluminium

Rayvolt Blue - Gun Metal Grey -

Candy Pink

Wheels 700x25c

Battery cover Custom triangle covered by leather

Brake V-brake on head and rear wheel

Samsung Li-Ion 48 V / 10,5 Ah

Dual Pack 48 V / 21 Ah

Battery

Li-Ion Smart Charger

54 V and 4 A

2h30’ charge

Smart Fast Charger

54 V and 10 A

1h charge time

Foldable Solar

Charger (optional)

54 V and 2 A

4h charge time

Charger

Vehicle Description

Rayvolt Smart Hub 200 W - 400 W

Rayvolt Power Hub 250 W - 1000 W

Motor

Thumb Throttle

Rayvolt App

+ Bluetooth

Direct connection to the motor hub

using the Rayvolt app

EIVA

5 inch full color HD built-in

touch screen, trip log, battery state,

Controller settings, GPS, Music,

Security App, geolocation, wheel-lock

PAS

Pedal Assist System

limited to 25 km/h in Pedelec

Smart PAS Included with EIVA

Thumb throttle Limited to 5 km/h start push

Head light White reflecting

Tail light Red reflecting

Display

Speed Control

Light

Pure Sine Controlleur

Built in Hub

Coils on most outter rim

For Ultimate Efficiency

Bettery level

Indicator

Throttle

Light button

The Rayvolt Ozone has a V-brake on the front and rear wheels

to stop the bike mechanically.

Brake

Components

Pure Sine Controlleur

Built in Hub

Coils on most outter rim

For Ultimate Efficiency

Bluetouth Communication from Controller to Smart Phone

For Motor and Batteries Data and Settings

Brake levers communication

with Controller

For Regenerative Braking

Smart Pedal Assist with

multiple choices power assistance

and giroscope Hill detection

Charger

plug

Starter

plug

Thumb throttle

Rayvolt bikes are fitted with all Custom

sizes top quality batteries.

All our batteries use Samsung SDI Cells

mounted 13 in series to reach a rated

Voltage of 48V which is optimum for

E-Bike performance and remains street

legal. Having a higher voltage than

36V as on most bikes is an advantage

as you need less Current for the same

speed resulting in a lower consumption

and less heating in the wires. Standard

Batteries have 4 Cells in Parallel to

reach 10.5A and HQ Battery has 8 cells

in Parallel.

This combination offers 48V 10.5Ah

(567Wh of power) on Standard Battery

and 48V 21Ah (1134Wh on HQ Battery).

This is why above most competitors

Battery of 36V 8Ah (300Wh).

Battery

Your Rayvolt Bike fitted with a Power

Hub can be used in Pedelec Mode 100%

compliant with the EU Regulation for

E-bikes: EN15194.

When off-road or if registered as a

Moped, use your EIVA device to swith

mode.

EIVA adjust the rated Power from 250W

to 1000W, un-limit the top speed from

25km/h to 50km/h, disable the PAS and

convert the Push Start Device into a Full

Throttle.

All those settings can be fine tuned to

your need in advance settings.

Pedelec/Moped Hybrid

According to the European regulation

the Thumb Throttle will give you a start

push up to 5 km/h. The throttle will just

work when the bike is totally stopped.

Thumb throttle

Rayvolt Hub is a very complexe

Brushless 3 phase DC Motor counting

48 different copper coils and magnets

placed on the very outer part of the

motor perimeter for the best possible

torque. The Built in Controller receive

heat and position info from the coils and

compute where to put the next load at

all time in real time within 0.001 second.

Such accuracy gives a Pure Sine Wave

Current offering an unmatched ride

comfort:

• More Acceleration

• More Torque

• More responsive

• Less Noise

• Less Vibration

• Less Consumption

Motor

The Intelligent Pedal Assist System

detects the crankset motion, sends info

in real time to the motor for it to answer

with proportional power.

There are 6 levels of assistance from

no aid to max assistance that can be

activated from EIVA’s main screen.

Those levels can be further calibrated

from the advanced setting menu.

In Auto mode, the bike will detect your

cycling environment and adjust in real

time the assistance according to the

type of hill you are climbing.

The RBS is an electronic braking system,

fitted into the brake levers, that sends a

data signal to the motor controller that

provokes a reverse effect in the motor

converting torque into resistance using

the wheel inertia to generate electricity

and recharge the batteries.

In simple words, the regen braking is

acting like an ultra powerful dynamo

when the levers are pulled.

The RBS sensibility can be adjusted from

EIVA by adjusting the maximum regen

current. Go to chapter … on EIVA user’s

manual to setting the RBS.

Regen Brake System

The entire Rayvolt technology is built around EIVA.

As her name says, EIVA is your Intelligent Virtual Assistant that converts your bike

into a real Smart Bike.

EIVA is wirelessly connected to the controller at all time, displaying basic

information as speed, battery state and much more. Also lets you customize your

ride experience to its finest settings.

EIVA also has built-in GPS and access to Maps and Virtual City guides to guide you

through the best points of interest in Style.

EIVA will also show you the diagnosis in case of an electronic fault in the motor so

that you can very easily fix it.

Built with a view of the future:

We used powerful memory, 3G connection, WiFi to create EIVA as we are restlessly

working on new futures that will be upgraded automatically.

This means that the latest EIVA software release will be able to be retrofitted into the

first Rayvolt bikes.

Check the EIVA user’s manual to set your dashboard or the EIVA app.

First of all, check all your Rayvolt

components as break and wheel status.

Start your battery using the key. Before

the first use, fully charge the battery

using the charger provided by Rayvolt.

The charger will automatically switch off

when battery is full.Pull the throttle to

give an extra push to start. ATTENTION!

This will give you extra acceleration;

always have enough space.

Ride your bike as normal. The IPAS will

automatically start assisting when you

pedal. The IPAS is in level 3 by default.

Check EIVA user’s manual to change the

settings of the IPAS.

Feel the ride on your bike and check

the breaking response. Stop the ride

immediately if some of the components

do not work properly.

To stop riding, simply stop your bike and

remove the key to switch off the battery.

Riding your Rayvolt Bike

General Operation

Clean, adjust, inflate, charge and grease.

You should follow these steps for the

proper function of your Rayvolt Ozone.

Clean the frame with a damp cloth and

never with abrasive products. Grease

the chain and the bushings. Inflate

your wheels according to the pressure

indicated by the manufacturer.

Do not bring passengers or too heavy

objects since you could damage the

motor and the battery.

Bike components

Maintenance

Do not manipulate the electrical

components yourself, including battery

and motor hub. Always contact your

closest authorized dealer to fix your

Rayvolt Bike. Handling the electrical

components yourself would mean the

loose of warranty.

Electrical components

All the Rayvolt Bike batteries are

Lithium-Ion batteries. Li-Ion are long

life batteries, nevertheless, a proper

maintenance will allow you to prolong

its life. You can charge the battery

directly without removing it by plugging

the charger. To remove the battery,

disconnect the two cables.

The Li-Ion batteries do not have

memory so you better not totally

discharge it. Plug the battery to

the charger. Check the charger

specification table to estimate the

charging time.

Battery

Rayvolt Bike comes with an overheat

protection. Remember that you will

not be able to run the motor if break

is pulled. Avoid riding your bike where

water level is too high where you may

damage both the battery and the motor.

Motor

Warranty Policy

General warranty

The guarantor is the company RAYVOLT

BIKE S.L., with registered offices at Carrer

dels Mercaders, 12. 08003 Barcelona

(Barcelona). Spain. The guarantee applies

only to bikes have been initially placed on

the market through Rayvolt Bike Dealers

of each country, meeting the regulatory

requirements of each country. This warranty

does not limit or prejudice the rights and

legal safeguards that apply to consumers

under national mandatory standards and

is independent of the legal guarantee

provided by Rayvolt. This warranty covers

all components of the bike (See exclusions

in the corresponding section) and all

original accessories installed at the time

of purchase by a Rayvolt Bike Dealer. The

beneficiary of this warranty is the person

who at the time of exercising his/her

rights, is the owner or holder of the bike.

Battery warranty policy

The amount of energy the battery can

store diminishes over time and after

the kilometers driven. Depending on the

use, the battery capacity may decrease

during the warranty period. A Rayvolt

Bike Dealer will determine whether the

storage capacity is within the proper limits,

depending on the time, mileage and number

of recharges made. It is important to follow

the maintenance instructions in this manual

to extend the life of the battery. Failure to

follow them can significantly decrease the

battery life. Also it considered mandatory

to charge the battery with the specified

charger supplied by Rayvolt.

Warranty exclusions

Service operations and maintenance

intervals are excluded from the guarantee,

i.e. the replacement of parts subject to

wear and tear or general maintenance, are

not covered by the warranty.

There are operations that cannot be

covered by the maintenance plan because

its frequency will vary depending on the

conditions of use:

- Wheel Alignment

- Aligning body components

- Elimination of noise / vibration or

adjustments of wheels, brakes, front

suspension and/or rear seat, set changes/

chain, etc.

In addition, wear and tear of elements

during normal use are excluded from the

warranty. Some components may have

additional wear depending on the conditions

of use and driving habits. The repair of this

type of damage will not be covered under

the warranty.

The following components are generally

subjected to use/wear, so are excluded from

the warranty:

- Brake pads

- Tyres

- Stickers

In addition, these claims are excluded from

the warranty in the following situations:

- If they require scheduled maintenance and

if the damage was caused by the failure or

delay of it to be done.

- If repairs are not made in time or if not

performed according to the specifications of

Rayvolt Bike S.L. and the damage was caused

by a delay to repair.

- If there are non original parts directly or

indirectly assembled on the bike or if the

bike has been modified without the approval

of affected items by Rayvolt Bike S.L.

- If liquids and/or lubricants used are not

suitable.

- If the bike is used in competitions, races,

tests or activities without the consent of

Rayvolt Bike S.L., as well as improper use

outside the conditions of use set by this

manual.

- If the identification number of the bike

(VIN) has been altered, modified, or deleted

or cannot be identified on the bike.

- If the security seal, located on some

components, is broken.

- If damage to parts (guaranteed or not) is

caused by frost, water, or the accumulation

of pollutants, sediments, waste or other

external agents that prevent the proper

functioning of the components.

- If the odometer has been modified, altered

or disconnected.

- If the care / maintenance specifications of

the bike as specified in this manual are not

followed.

- If indications detailed in this manual are

ignored or omitted.

- If the electric motor has been altered with.

-If the moto-bike is altered with or

overloaded.

- If repairs or services are performed by

individuals and/or workshops other than a

Rayvolt Bike S.L.

- If any defect is detected on delivery of

the bike or immediately after and it is not

claimed and repaired immediately, it may

cause damage with major consequences.

- If the owner fails to undertake the

necessary steps to remedy the damage.

- If the instructions for battery maintenance

as indicated in this manual are not followed.

Management of warranty

consultations

All warranty formalities must be made

through the nearest Rayvolt Bike Dealer

or though the one that delivered your new

Rayvolt. You can check the dealers list on

our web site www.rayvoltbike.com

Warranty rights of the

owner

Rayvolt Bike, S.L. by this document

ensures the end-user that the bicycle

manufactured by Rayvolt International

LTD is free of defects and manufactured

following the highest quality standards.

Consequently, the warranty covers both

parts and labour in case of the repair of any

defect in materials or manufacture detected

in a new bicycle, within the warranty

period and without further limitation than

the exclusions that are reflected in this

manual, and whenever the maintenance

requirements and revisions marked by

Rayvolt Bike, S.L. have been followed

according to the conditions contained

herein. Rayvolt Bike, S.L. is responsible

for any lack of conformity which exists at

the time of delivery of the product. When

the product is not correct, the buyer is to

decide if they want to repair or replace

the product. This decision of the buyer,

when communicated to the seller, requires

both parties to fulfill it with one exception:

if the cost of the repair or replacement

is disproportionate to the value of the

product a more reasonable solution will be

taken into account. The way to resolve the

issue will be considered disproportionate

if it imposes costs on the seller that, in

comparison with the alternative solution,

are not reasonable, taking into account the

value of the goods if there was no lack of

conformity, the significance of the lack of

conformity and if the alternative solution

could be carried out without causing any

kind of inconvenience. The repair will be

disproportionate when it is uneconomical,

i.e. the repair is more expensive than

the value of the goods. In this case, the

consumer may choose a price reduction or

a resolution of the contract. The resolution

will not be considered appropriate when the

lack of conformity is of little importance.

Warranty terms

Rayvolt Bike, S.L. responds to the faults

that are found during a term of five years

for the frame, two years for the motor and

one year for the parts of the bike from the

delivery date, but if the lack of conformity

is manifested after the sixth month, the

consumer must prove that the defect

originated and already existed at the time

the product was delivered. The possibility

to claim compliance with the provisions

of the warranty will expire six months

from the end of the warranty term which

is the date appearing on the “CERTIFICATE

OF INSPECTION AND DELIVERY”, or on the

purchase invoice, should this be later.

Hereby, Rayvolt International LTD, declares

that this Rayvolt Cruzer is in compliance

with the essential requirements and other

relevant provisions of Directive 1999/5/EC.

Original user’s manual

RAYVOLT Ozone User manual

Brand: RAYVOLT

Model: Ozone

Category: Bicycles

Type: User manual

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RAYVOLT Ozone User manual

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