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8 l Installation, operation and maintenance manual
4.6.3 Protection devices...............................................................................................................................25
4.7 ELECTRICAL ASPECTS ................................................................................................................. 26
4.7.1 Electrical connections .........................................................................................................................26
4.7.1.1 Main electrical connections ................................................................................................. 26
4.7.1.2 Grounding .......................................................................................................................... 26
4.7.3 Connection diagrams ..........................................................................................................................27
4.7.3.1 Connection diagrams according to IEC60034-8 ................................................................. 27
4.7.3.1.1 Stator connection diagrams ............................................................................27
4.7.3.2 Connection diagrams according to NEMA MG1 .................................................................. 28
4.7.3.2.1 Stator connection diagrams ............................................................................28
4.7.3.3 Rotation direction ............................................................................................................... 28
4.7.3.4 Accessory connection diagrams ......................................................................................... 28
4.8 MECHANICAL ASPECTS ............................................................................................................... 29
4.8.1 Foundations ........................................................................................................................................29
4.8.2 Foundation loads ................................................................................................................................29
4.8.3 Base types ..........................................................................................................................................29
4.8.3.1 Concrete base .................................................................................................................... 29
4.8.3.2 Sliding base ........................................................................................................................ 29
4.8.3.3 Metal base ......................................................................................................................... 30
4.8.3.4 Anchor bolts ....................................................................................................................... 30
4.8.4 Natural frequency of the base ..............................................................................................................30
4.8.5 Leveling.... ..........................................................................................................................................30
4.8.6 Alignment.. ..........................................................................................................................................30
4.8.7 Doweling.. ...........................................................................................................................................31
4.8.8 Couplings............................................................................................................................................31
4.8.8.1 Direct coupling ................................................................................................................... 32
4.8.8.2 Gear coupling ..................................................................................................................... 32
4.8.8.3 Belt drive ............................................................................................................................ 32
5
STARTING ........................................................................................................ 33
5.1 DIRECT ON-LINE STARTING ......................................................................................................... 33
5.2 DIRECT ONLINE STARTING FREQUENCY ..................................................................................... 33
5.3 LOCKED ROTOR CURRENT .......................................................................................................... 33
5.4 STARTING WITH REDUCED CURRENT ......................................................................................... 33
6
COMMISSIONING ............................................................................................. 34
6.1 PRELIMINARY INSPECTION .......................................................................................................... 34
6.2 FIRST STARTING ........................................................................................................................... 34
6.3 OPERATION ................................................................................................................................... 34
6.3.1 General.... ...........................................................................................................................................34
6.3.2 Temperatures......................................................................................................................................35
6.3.3 Bearings.... .........................................................................................................................................35
6.3.4 Cooling system ...................................................................................................................................35
6.3.5 Vibration... ..........................................................................................................................................35
6.3.6 Shutdown ...........................................................................................................................................35
6.4 OPERATION AS ASYNCHRONOUS GENERATOR ......................................................................... 35
6.4.1 Operation.. ..........................................................................................................................................35
6.4.2 Slip.......... ...........................................................................................................................................36
6.4.3 Precautions .........................................................................................................................................36
7
MAINTENANCE ................................................................................................. 37
7.1 GENERAL ....................................................................................................................................... 37
7.2 GENERAL CLEANING .................................................................................................................... 37
7.3 WINDING INSPECTIONS ................................................................................................................ 37
7.4 WINDING CLEANING ..................................................................................................................... 37
7.4.1 Inspections .........................................................................................................................................37
7.4.2 Reimpregnation ...................................................................................................................................37
7.4.3 Insulation Resistance ...........................................................................................................................38
7.5 COOLING SYSTEM MAINTENANCE .............................................................................................. 38
7.6 VIBRATION ..................................................................................................................................... 38
7.7 MOTOR OUT OF OPERATION ....................................................................................................... 38
7.8 SHAFT GROUNDING DEVICE ........................................................................................................ 38
7.9 ENCODER MAINTENANCE ............................................................................................................ 38
7.10 BEARING MAINTENANCE .............................................................................................................. 39
7.10.1 Grease-lubricated rolling bearings .......................................................................................................39