Toro 02603 - HoverPro 450 Owner's manual

02603 - HoverPro 450
Toro
Brand
Toro
Model
02603 - HoverPro 450
Category
Lawnmowers
Type
Owner's manual

This manual is also suitable for

FormNo.3381-667RevA
HoverPro450Machine
ModelNo.02603—SerialNo.314000001andUp
Operator'sManual
Introduction
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.Keepthismanualforfuture
reference.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.
Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
g017365
1
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbytheengine
manufacturerinaccordancewithSAEJ1349.Ascongured
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved
*3381-667*A
tomeetsafety,emission,andoperatingrequirements,the
actualenginehorsepoweronthisclassmachinewillbe
signicantlylower.
Contents
Introduction..................................................................1
GeneralOperation..................................................2
SlopeOperation......................................................2
Children.................................................................3
Service...................................................................3
SoundPressure.......................................................4
SoundPower..........................................................4
Vibration................................................................4
SafetyandInstructionalDecals.................................5
Setup............................................................................6
1AssemblingtheHandle..........................................6
2FillingtheEnginewithOil......................................7
3ReplacingtheEnglishDecal(forChineseunits
only)..................................................................8
ProductOverview..........................................................8
Operation.....................................................................9
FillingtheFuelTank................................................9
CheckingtheEngineOilLevel..................................9
AdjustingtheCuttingHeight....................................10
StartingtheEngine.................................................11
AdjustingtheChoke...............................................12
StoppingtheEngine...............................................12
OperatingTips......................................................12
Maintenance.................................................................13
RecommendedMaintenanceSchedule(s)......................13
PreparingforMaintenance.......................................14
ReplacingtheAirCleaner........................................14
ChangingtheEngineOil.........................................14
ServicingtheSparkPlug..........................................15
ReplacingtheCutterbar...........................................15
CleaningtheMachine..............................................16
Storage........................................................................16
PreparingtheMachineforStorage............................16
Troubleshooting...........................................................17
Safety
ThefollowingsafetysectionisadaptedfromANSI
B71.4–2012.
Thiscuttingmachinecanamputatehandsandfeetand
throwobjects.Failuretoobservethefollowingsafety
instructionscouldresultinseriousinjuryordeath.
GeneralOperation
•Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforestarting.
•Donotputhandsorfeetnearorunderthemachine.
•Onlyallowresponsibleadults,whoarefamiliarwiththe
instructions,tooperatethismachine.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Cleartheareaofobjectssuchasrocks,wire,toys,etc.,
whichcouldbethrownbythebladeorcuttingline.Stay
behindthehandlewhentheengineisrunning.
•Besuretheareaisclearofbystandersbeforeoperating.
Stopmachineifanyoneentersthearea.
•Donotoperatemachinebarefootedorwhilewearing
sandals.Alwayswearsubstantialfootwearandlongpants.
•Donotpullmachinebackwardunlessabsolutely
necessary.Alwayslookdownandbehindbeforeand
whilemovingbackward.
•Neverdirectdischargedmaterialtowardanyone.Avoid
dischargingmaterialagainstawallorobstruction.
Materialmayricochetbacktowardtheoperator.
•Stoptheengineofthemachinewhencrossingsurfaces
otherthangrass,andwhentransportingthemachineto
andfromtheareatobecut.
•Stoptheblade(s)ifthemachinehastobetiltedfor
transportationwhencrossingsurfacesotherthangrass,
andwhentransportingthemachinetoandfromthearea
tobemowed.
•Donotoperatemachinewithoutthesafetyprotective
devicesinplaceandworking.
•Neverleavearunningmachineunattended.
•Stoptheengine,waituntilthebladecomestoacomplete
stop,anddisconnectthesparkplugwirebeforecleaning
oruncloggingthemachine.
•Operatemachineonlyindaylightorgoodarticiallight.
•Donotoperatemachinewhileundertheinuenceof
alcoholordrugs.
•Neveroperatemachineinwetgrass.Alwaysbesureof
yourfooting;walk;neverrun.
•Ifthemachineshouldstarttovibrateabnormally,stop
theengineandcheckforthecauseimmediately.Vibration
isgenerallyawarningoftrouble.
•Alwaysweareyeprotectionwhenoperatingmachine.
•Seemanufacturer'sinstructionsforproperoperationand
installationofaccessories.Onlyuseaccessoriesapproved
bythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents,
whichcanresultinsevereinjury.Operationonallslopes
requireextracaution.Ifyoufeeluneasyonaslope,donot
mowit.
•Mowacrossthefaceofslopes;neverupanddown.
Exerciseextremecautionwhenchangingdirectionon
slopes.
2
•Watchforholes,ruts,bumps,rocks,orotherhidden
objects.Uneventerraincouldcauseaslipandfall
accident.Tallgrasscanhideobstacles.
•Donotmowonwetgrassorexcessivelysteepslopes.
Poorfootingcouldcauseaslipandfallaccident.
•Donotmowneardrop-offs,ditches,orembankments.
Youcouldloseyourfootingorbalance.
•WhenusingtheHoverPro,alwayskeepbothhandson
thehandlebar.
•Whencuttingsteepslopesfromthetopoftheslopeanda
longerreachisneeded,nevertietheHoverProtoarope,
usetheextendedhandlebarkitoption.
Children
Tragicaccidentscanoccuriftheoperatorisnotalerttothe
presenceofchildren.Childrenareoftenattractedtothe
machineandthemowingactivity.Neverassumethatchildren
willremainwhereyoulastsawthem.
•Keepchildrenoutofthemowingareaandunderthe
watchfulcareofaresponsibleadultotherthanthe
operator.
•Bealertandturnmachineoffifachildentersthearea.
•Neverallowchildrentooperatethemachine.
•Useextracarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayblockyourviewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
•Useonlyanapprovedgasolinecontainer.
•Neverremovegascaporaddfuelwiththeengine
running.Allowenginetocoolbeforerefueling.
•Neverrefuelthemachineindoors.
•Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
•Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
•Removegas-poweredequipmentfromthetruckortrailer
andrefuelitontheground.Ifthisisnotpossible,then
refuelsuchequipmentwithaportablecontainer,rather
thanfromagasolinedispensernozzle.
•Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelock-opendevice.
•Iffuelisspilledonclothing,changeclothingimmediately.
•Neveroverllfueltank.Replacegascapandtighten
securely.
WARNING
Exhaustcontainscarbonmonoxide,anodorless,
deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
GeneralService
•Neveroperatemachineinaclosedarea.
•Keepallnutsandboltstighttobesuretheequipmentis
insafeworkingcondition.
•Neverremoveortamperwithsafetydevices.Checktheir
properoperationregularly.Neverdoanythingtointerfere
withtheintendedfunctionofasafetydeviceortoreduce
theprotectionprovidedbyasafetydevice.
•Keepmachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillageandremoveany
fuel-soakeddebris.Allowmachinetocoolbeforestoring.
•Ifyoustrikeaforeignobject,stopandinspectthe
machine.Repair,ifnecessary,beforestarting.
•Nevermakeanyadjustmentsorrepairswiththeengine
running.Disconnectthesparkplugwireandground
againstenginetopreventunintendedstarting.
•Machinebladesaresharp.Wrapthebladeorweargloves,
anduseextracautionwhenservicingthem.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Maintainorreplacesafetyandinstructionlabels,as
necessary.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Ifgasolineisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillageand
avoidcreatinganysourceofignitionuntilthegasoline
vaporhasdissipated.
•Replacefaultysilencers.
•Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
•Neverpickuporcarryamachinewhiletheengineis
running.
•Stoptheengineanddisconnectthesparkplugwire,make
surethatallmovingpartshavecometoacompletestop:
–Beforeclearingblockages.
–Beforechecking,cleaning,orworkingonthemachine.
3
–Afterstrikingaforeignobject.Inspectthemachine
fordamageandmakerepairsbeforerestartingand
operatingthelawnmower.
–Ifthemachinestartstovibrateabnormally.
–Wheneveryouleavethemachine.
–Beforerefueling.
•Theengineisequippedwithashut-offvalve.Turnthe
fueloffattheconclusionofmowing.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Replacewornordamagedpartsforsafety.
•Ifthefueltankhastobedrained,thisshouldbedone
outdoors.
•Localregulationsmayrestricttheageoftheoperator.
•Alwayswearearprotection.
•Donottiltthemachinewhenstartingtheengine,except
ifthemachinehastobetiltedforstarting.Inthiscasedo
nottiltitmorethanabsolutelynecessaryandliftonlythe
partwhichisawayfromtheoperator.
•Examinethemachineregularlyandreplacewornor
damagedpartsforsafety.
SoundPressure
Thismachinehasasoundpressurelevelattheoperator’s
earof91dBA,whichincludesanUncertaintyValue(K)of
2dBA.Thesoundpressurelevelwasdeterminedaccording
totheproceduresoutlinedinEN836.
SoundPower
Thismachinehasaguaranteedsoundpowerlevelof100
dBA,whichincludesanUncertaintyValue(K)of2dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Vibration
Measuredvibrationlevelforthelefthand=6m/s2.
Measuredvibrationlevelfortherighthand=7m/s2.
UncertaintyValue(K)=3m/s2.
Themeasuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
4
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
111-5393
1.Warning—Receivetrainingontheproduct;readthe
Operator’sManual.
4.Thrownobjecthazard;keepbystandersawayfromthe
machine.
2.Cutting/dismembermenthazardofhandorfoot,mowerblade;
disconnectthewirefromthesparkplugbeforeworkingonthe
machine;nevertmetalcuttingparts.
5.Warning—donottouchhotsurfaces;keepguardsinplace;
Stayawayfrommovingparts;keepguardsinplace.
3.Warning—weareyeandhearingprotection.
94-8072
1.Warning—cutting/dismembermenthazardofhandorfoot,
cuttingmechanism.
g017409
H295124
1.Instructionfororientationofthemachineforservicingthe
cuttingmechanismanddrainingoil.
g017410
H295159
1.Enginestop
1
2
3
g017414
1.Choke
3.Run
2.Enginesymbol
5
Setup
1
AssemblingtheHandle
NoPartsRequired
Procedure
1.Slide2bushesintotheframe(Figure3).
g017333
1
2
3
4
5
6
Figure3
1.Lowerhandle4.Frame
2.Bushes5.Bolt
3.Nut6.Washers
2.Placethelowerhandlebetweenthebushesandsecure
itwith1handlebarbolt,2washers,and1nut(Figure3).
Note:Placethelowerhandlebetweenthebusheswith
thekickstopassemblyontherighthandside.
3.Repeatfortheoppositeside.
4.Aligntheholesontheupperhandlewiththelower
handle(
Figure4).
g017328
1
2
3
4
5
Figure4
1.Upperhandle4.Ubolt
2.Handwheel5.Lowerhandle
3.Washer
5.FittheUboltthroughtheupperandlowerhandleand
secureitwithawasherandahandwheel(Figure4).
6
6.Attachthethrottleassemblytotheoutsideofthe
handlebarandsecureitwithanutandapanscrew
(Figure5).
Figure5
2
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilin
theengine.Beforestartingtheengine,lltheengine
withoil.
Max.ll:0.59l(20oz.),type:SAE30orSAE10W-30
detergentoilwithanAPIserviceclassicationofSF,SG,SH,
SJ,SL,orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure6).
1
2
3
g017332
Figure6
1.Theoillevelisatits
maximum.
3.Theoillevelistoo
low—addoiltothe
crankcase.
2.Theoillevelistoo
high—removeoilfrom
thecrankcase.
3.Slowlypouroilintotheoilllhole,wait3minutes,
andchecktheoillevelonthedipstickbywipingthe
dipstickcleanandtheninserting,butnotscrewingin,
theoilllcapintothehole(Figure7).
g017338
Figure7
Note:Filltheenginecrankcasewithoiluntilthe
dipstickindicatesthattheengineoilleveliscorrect
asshownin
Figure6.Ifyouoverlltheenginewith
oil,removetheexcessoilasdirectedinChangingthe
EngineOil.
4.Installthedipstickandhandtightenitsecurely.
Important:
Change the engine oil after the r st 5
operating hour s
;changeityearlythereafter.Refer
toChangingtheEngineOil.
7
3
ReplacingtheEnglishDecal
(forChineseunitsonly)
NoPartsRequired
Procedure
ThisdecalreplacestheoriginaldecalonyourHoverProunit.
PlacetheChineselanguagedecalsothatitcompletelycovers
theoriginalEnglishlanguagedecal(Figure8).
g019200
1
2
g019230
1
Figure8
1.Chinesedecal
2.Englishdecal
ProductOverview
g017341
1
2
3
4
5
6
7
8
9
Figure9
1.Fuelcap6.Handlebarsecuringknob
2.Enginestart7.Exhaustguard
3.Throttlecontrol8.Enginecover
4.Enginestophandle9.Dipstick
5.Handlebar
1
2
3
7
8
9
g017335
4
5
6
Figure10
1.Sparkplug
6.Fuelcap
2.Exhaustguard7.Fingerguard
3.Exhaust8.Aircleaner
4.Dipstick
9.Carburetor
5.Startergrip
8
Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
•Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
•Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
•Donothandlegasolinewhensmokingoraround
anopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
RecommendedFuel:
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85(contains
85%ethanol).Usingunapprovedgasolinemaycause
performanceproblemsand/orenginedamagewhichmay
notbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
g017340
Figure11
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Movethemachinetoalevelsurface.
2.Removethedipstickandwipeitwithacleancloth.
3.Insert,butdonotscrewin,thedipstickintotheoil
llhole.
4.Removethedipstickandcheckit.
5.Todeterminetheproperoillevelonthedipstick,refer
toFigure12).
1
2
3
g017332
Figure12
1.Theoillevelisatits
maximum.
3.Theoillevelistoo
low—addoiltothe
crankcase.
2.Theoillevelistoo
high—removeoilfrom
thecrankcase.
9
6.Iftheoillevelislow,slowlypouroilintotheoilll
hole,wait3minutes,andchecktheoillevelonthe
dipstickbywipingthedipstickcleanandtheninserting,
butnotscrewingin,theoilllcapintothehole.
Note:Max.ll:0.59l(20oz.)SAE10W-30detergent
oilwithanAPIserviceclassicationofSF,SG,SH,
SJ,SL,orhigher.
Note:Filltheenginecrankcasewithoiluntilthe
dipstickindicatesthattheengineoilleveliscorrectas
showninFigure12.Ifyouoverlltheenginewith
oil,removetheexcessoilasdirectedinChangingthe
EngineOil.
7.Installthedipstickandhandtightenitsecurely.
Important:
Change the engine oil after the r st 5
operating hour s
;changeityearlythereafter.Refer
toChangingtheEngineOil.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
•Stoptheengineandwaitforallmovingparts
tostop.
•Weargloveswhilehandlingthecutterbar.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
Adjustthecuttingheightasdesired.
1.Turnthefuelswitchtotheoffposition.
2.Disconnectthewirefromthesparkplug.
3.Tiltthemachineonitsleftside.
4.Wearingprotectivegloves,removethecutterbar.
5.Repositionthespacerstothedesiredheight,then
reinstallthecutterbar(Figure13).
Figure13
1.Cutterbar
4.Bolt
2.Spacers
5.Largespacer
3.Bladeretainer
Note:Thelargespacermustbepositioneddirectly
belowtheimpelleratalltimes.
10
StartingtheEngine
1.Placethethrottlecontroltothechokeposition,ensure
thatthefuelswitchisinthe‘On’position.
OFF
ON
g017346
Figure14
2.Holdtheenginestophandleagainstthehandle.
g017334
1
2
Figure15
1.Handle2.Enginestophandle
3.Placeyourfootonthedeckandtiltthemachine
towardsyou(Figure16).
g017329
Figure16
4.Pulltherecoilstarthandle.
Note:Ifthemachinedoesnotstartafterseveralattempts,
contactanAuthorizedServiceDealer.
11
AdjustingtheChoke
Usethethrottleassemblytoadjustthechoke(Figure17).
g017367
1
2
Figure17
1.Chokeon2.Chokeoff
StoppingtheEngine
ServiceInterval:Beforeeachuseordaily
Tostoptheengine,releasethebladecontrolbar(Figure18).
Important:Whenyoureleasetheenginestophandle,
boththeengineandbladeshouldstopwithin3seconds.
Iftheydonotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedServiceDealer.
g017366
Figure18
OperatingTips
GeneralMowingTips
•Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
•Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
•Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
•ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe51mm(2inch)settingunlessthegrassis
sparseoritislatefallwhengrassgrowthbeginstoslow
down.RefertoAdjustingtheCuttingHeight.
•Mowinggrassover15cm(6inches)inlengthisnot
recommended..Ifthegrassistoolong,themachinemay
plugandcausetheenginetostall.
•Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
12
•Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,tryone
ormoreofthefollowing:
–Replacetheblade/lineorhavethebladesharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanonepassovertheleaves.
•Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
•Cleangrassclippingsanddirtfromunderthemachine.
Every100hours
•Checkthesparkplugandreplaceitifnecessary.
Beforestorage
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
•Cleanthecoolingsystem;removegrassclippings,debris,ordirtfromtheengine
aircoolingnsandstarter.Cleanthesystemmorefrequentlyindirtyorhigh-chaff
conditions.
Yearly
•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Changetheengineoil.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
13
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug
(Figure19)beforeperforminganymaintenance
procedure.
g017342
Figure19
1.Sparkplugwire
3.Afterperformingthemaintenanceprocedure(s),
connectthesparkplugwiretothesparkplug.
WARNING
Tippingthemachinemaycausethefuelto
leak.Gasolineisammable,explosiveand
cancausepersonalinjury.
Runtheenginedryorremovethegasoline
withahandpump;neversiphon.
Important:Alwaystipthemachineontoitsside
withthedipstickdown.
ReplacingtheAirCleaner
ServiceInterval:Yearly
1.Pressdownonthelatchtabsontopoftheaircleaner
cover(Figure20).
1
2
3
g017339
Figure20
1.Cover
3.Filter
2.Latchtabs
2.Openthecover.
3.Removethelter(
Figure20).
4.Inspectthelter,andreplaceitifitisdamagedor
excessivelydirty.
5.Inspectthepaperairlter.
A.Ifthelterisdamagedoriswetwithoilorfuel,
replaceit.
B.Ifthelterisdirty,tapitonahardsurfaceseveral
timesorblowcompressedairlessthan207kPa
(30psi)throughthesideofthelterthatfaces
theengine.
Note:Donotbrushthedirtoffthelter;
brushingforcesdirtintothebers.
6.Removedirtfromtheaircleanerbodyandcoverusing
amoistrag.Donotwipedirtintotheairduct.
7.Insertthelterintotheaircleaner.
8.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
1.Ensurethatthefueltankcontainslittleornofuelso
thatfueldoesnotleakoutwhenyoutipthemachine
ontoitsside.
2.Runtheengineafewminutesbeforechangingtheoil
towarmit.
Note:Warmoilowsbetterandcarriesmore
contaminants.
3.Disconnectthewirefromthesparkplug.Referto
PreparingforMaintenance.
4.Removethedipstick.
5.Tipthemachineontoitsside,withthedipstickdown,
todraintheusedoiloutthroughtheoillltube.
14
6.Returnthemachinetotheoperatingposition.
7.Slowlypouroilintotheoilllhole,wait3minutes,
andchecktheoillevelonthedipstickbywipingthe
dipstickcleanandtheninserting,butnotscrewingin,
theoilllcapintothehole.
Note:Max.ll:0.59l(20oz.),type:SAE30orSAE
10W-30detergentoilwithanAPIserviceclassication
ofSF,SG,SH,SJ,SL,orhigher.
Note:Filltheenginecrankcasewithoiluntilthe
dipstickindicatesthattheengineoilleveliscorrectas
shownin(Figure21).Ifyouoverlltheenginewithoil,
removetheexcessoilasdirectedin5.
1
2
3
g017332
Figure21
1.Theoillevelisatits
maximum.
3.Theoillevelistoo
low—addoiltothe
crankcase.
2.Theoillevelistoo
high—removeoilfrom
thecrankcase.
8.Installthedipstickandhandtightenitsecurely.
9.Disposeoftheusedoilproperlyatalocalrecycling
center.
ServicingtheSparkPlug
ServiceInterval:Every100hours
Checkthesparkplugafterevery100operatinghours.Usean
ChampionRN9YCsparkplugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,ordirty
sparkplug.Donotcleantheelectrodesbecause
gritenteringthecylindercandamagetheengine.
5.Setthegapontheplugto0.76mm(0.030inch)(
Figure
22).
Figure22
1.Centerelectrodeinsulator
2.Sideelectrode
3.Airgap(nottoscale)
6.Installthesparkplugandthegasketseal.
7.Torquetheplugto20N-m(15ft-lb).
8.Connectthewiretothesparkplug.
ReplacingtheCutterbar
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y
.Ifyoudonothaveatorquewrenchor
areuncomfortableperformingthisprocedure,contact
anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe
bladeisdamagedorcracked,replaceitimmediately.Ifthe
bladeedgeisdullornicked,haveitsharpenedorreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
•Disconnectthewirefromthesparkplug.
•Weargloveswhenservicingtheblade.
1.Disconnectthesparkplugwirefromthesparkplug.
RefertoPreparingforMaintenance.
2.Tipthemachineontoitsside,withtheairlterup.
3.Useablockofwoodtoholdthebladesteady.
4.Removetheblade(turnthebladebolt
counterclockwise),savingallthemounting
hardware.
5.Installthenewblade(turnthebladeboltclockwise)
andallmountinghardware.
Important:Positionthecurvedendsoftheblade
topointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladeboltto
25N-m(18ft-lb).
Important:Abolttorquedto25N-m(18ft-lb)is
verytight.Whileholdingthebladewithablock
ofwood,putyourweightbehindtheratchetor
15
wrenchandtightentheboltsecurely.Thisboltis
verydifculttoovertighten.
CleaningtheMachine
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe
machinehousing.
•Weareyeprotection.
•Stayintheoperatingposition(behindthe
handle).
•Donotallowbystandersinthearea.
1.Tipthemachineonitsside.
2.Useabrushorcompressedairtoremovegrassand
debrisfromtheexhaustguard,thetopcowl,andthe
surroundingdeckareas.
Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor
Storage
WARNING
Gasolinevaporscanexplode.
•Donotstoregasolinemorethan30days.
•Donotstorethemachineinanenclosurenear
anopename.
•Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto
thefuelasdirectedbytheenginemanufacturer.
2.Runthemachineuntiltheenginestopsfromrunning
outoffuel.
3.Primetheengineandstartitagain.
4.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
5.Disconnectthewirefromthesparkplug.
6.Removethesparkplug,add30ml(1oz.)ofoilthrough
thesparkplughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
7.Installthesparkplugandtightenitwithatorque
wrenchto20N-m(15ft-lb).
8.Tightenallnuts,bolts,andscrews.
16
Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Thewireisnotconnectedtothespark
plug.
1.Connectthewiretothesparkplug.
2.Thefuelcapventholeisplugged.2.Cleanthefuelcapventholeorreplace
thefuelcap.
3.Thesparkplugispitted,fouled,orthe
gapisincorrect.
3.Checkthesparkplugandadjustthe
gapifnecessary.Replacethespark
plugifitispitted,fouled,orcracked.
Theenginedoesnotstart
4.Thefueltankisemptyorthefuel
systemcontainsstalefuel.
4.Drainand/orllthefueltankwith
freshgasoline.Iftheproblempersists,
contactanAuthorizedServiceDealer.
1.Thefuelcapventholeisplugged.1.Cleanthefuelcapventholeorreplace
thefuelcap.
2.Theairlterelementisdirtyandis
restrictingtheairow.
2.Cleantheairlterpre-cleanerand/or
replacethepaperairlter.
3.Theundersideofthemachinehousing
containsclippingsanddebris.
3.Cleanunderthemachinehousing.
4.Thesparkplugispitted,fouled,orthe
gapisincorrect.
4.Checkthesparkplugandadjustthe
gapifnecessary.Replacethespark
plugifitispitted,fouled,orcracked.
5.Theengineoillevelistoolow,toohigh,
orexcessivelydirty.
5.Checktheengineoil.Changetheoilif
itisdirty;addordraintheoiltoadjust
theoilleveltotheFullmarkonthe
dipstick.
Theenginestartshardorlosespower
6.Thefueltankcontainsstalefuel.6.Drainandllthefueltankwithfresh
gasoline.
1.Thewireisnotconnectedtothespark
plug.
1.Connectthewiretothesparkplug.
2.Thesparkplugispitted,fouled,orthe
gapisincorrect.
2.Checkthesparkplugandadjustthe
gapifnecessary.Replacethespark
plugifitispitted,fouled,orcracked.
Theenginerunsrough
3.Theairlterelementisdirtyandis
restrictingtheairow.
3.Cleantheairlterpre-cleanerand/or
replacethepaperairlter.
1.Theundersideofthemachinehousing
containsclippingsanddebris.
1.Cleanunderthemachinehousing.
2.Theenginemountingboltsareloose.2.Tightentheenginemountingbolts.
3.Theblademountingboltloose.3.Tightentheblademountingbolt.
Themachineorenginevibrates
excessively
4.Thebladeisbentorisoutofbalance.4.Balancetheblade.Ifthebladeisbent,
replaceit.
1.Youaremowinginthesamepattern
repeatedly.
1.Changethemowingpattern.
2.Theundersideofthemachinehousing
containsclippingsanddebris.
2.Cleanunderthemachinehousing.
Thereisanunevencuttingpattern
3.Thebladeisdull.
3.Sharpenandbalancetheblade.
17
Notes:
18
InternationalDistributorList
Distributor:
Country:
PhoneNumber:Distributor:
Country:
PhoneNumber:
AgrolancKft
Hungary3627539640
MaquiverS.A.Colombia
5712364079
BalamaPrimaEngineeringEquip.HongKong85221552163
MaruyamaMfg.Co.Inc.
Japan81332522285
B-RayCorporation
Korea82325512076
Mountelda.s.CzechRepublic
420255704220
CascoSalesCompany
PuertoRico7877888383
Mountelda.s.Slovakia
420255704220
CeresS.A.CostaRica
5062391138
MunditolS.A.
Argentina541148219999
CSSCTurfEquipment(pvt)Ltd.SriLanka
94112746100
NormaGarden
Russia74954116120
CyrilJohnston&Co.
NorthernIreland442890813121
OslingerTurfEquipmentSA
Ecuador59342396970
CyrilJohnston&Co.RepublicofIreland
442890813121
OyHakoGroundandGardenAb
Finland35898700733
EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760
FemcoS.A.Guatemala
5024423277
Perfetto
Poland48618208416
ForGarderOU
Estonia3723846060
PratoverdeSRL.
Italy390499128128
G.Y .K.CompanyLtd.
Japan81726325861
Prochaska&Cie
Austria4312785100
GeomechanikiofAthensGreece
30109350054
RTCohen2004Ltd.
Israel97298617979
GolfinternationalTurizm
Turkey902163365993Riversa
Spain
34952837500
GuandongGoldenStarChina
862087651338
LelyTurfcare
Denmark4566109200
HakoGroundandGardenSweden
4635100000
SolvertS.A.S.
France33130817700
HakoGroundandGarden
Norway4722907760
SpyprosStavrinidesLimitedCyprus
35722434131
HayterLimited(U.K.)
UnitedKingdom441279723444
SurgeSystemsIndiaLimited
India911292299901
HydroturfInt.CoDubai
UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500
HydroturfEgyptLLC
Egypt2025194308ToroAustraliaAustralia61395807355
IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960
IrrigationProductsInt'lPvtLtd.India00914424494387ValtechMorocco212537663636
JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369
EuropeanPrivacyNotice
TheInformationToroCollects
ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheTorowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIVACYNOTICE.
TheWayToroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.T oromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw.
Toro'sCommitmenttoSecurityofYourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailat[email protected].
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.
374-0269RevH
TheToroTotalCoverageGuarantee
ALimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenance
andadjustmentsstatedinyourOperator'sManual.Failuretoperform
requiredmaintenanceandadjustmentscanbegroundsfordisallowinga
warrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,
duringnormalProductoperationinclude,butarenotlimitedto,brake
padsandlinings,clutchlinings,blades,reels,rollersandbearings
(sealedorgreasable),bedknives,sparkplugs,castorwheelsand
bearings,tires,lters,belts,andcertainsprayercomponentssuchas
diaphragms,nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,
lubricants,additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damageto
seatsduetowearorabrasion,wornpaintedsurfaces,scratched
decalsorwindows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofToro.Torowill
makethenaldecisionwhethertorepairanyexistingpartorassemblyor
replaceit.Toromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.
Allimpliedwarrantiesofmerchantabilityandtnessforuseare
limitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.Thiswarranty
givesyouspeciclegalrights,andyoumayalsohaveotherrightswhich
varyfromstatetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAir
ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot
applytotheEmissionsControlSystemWarranty.RefertotheEngine
EmissionControlWarrantyStatementsuppliedwithyourproductor
containedintheenginemanufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheToroimporter.
374-0253RevB
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Toro 02603 - HoverPro 450 Owner's manual

02603 - HoverPro 450
Toro
Brand
Toro
Model
02603 - HoverPro 450
Category
Lawnmowers
Type
Owner's manual
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