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Toro Kawasaki Engine Conversion Kit, Suzuki-Powered Heavy-Duty Lawn Mowers Installation guide

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FormNo.3365-744RevA
KawasakiEngineConversionKit
Suzuki-PoweredHeavy-DutyLawnMowerswithBBC
ModelNo.119-7845
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Beltcover(74-1770)
1
Engine(117-5220)
1
Decal(110-0520)
1
Screw(95-1727)
4
Bladeretainerspacer(103-3795)
1
Tankbracket(115-0954-03)
1
Fueltankcap(93-7198)
1
Screw(104-2628)
3
Fuelhose(109-0296)
1
Fuellter(71-9280)
1
Clamp(2412-98)
4
Fuelhose(109-0650)
1
Cabletie(3290-378)
4
Bladebolt1
BBCspacer
1
Springwasher
2
2
Throttlecontrol(117-3543)
1
Installthenewengine.
1
RemovingtheOldEngine
NoPartsRequired
Procedure
Important:Saveallfastenersthatyouremovedfor
reuseunlessotherwisenoted.
1.Drainthefuelfromthefueltank.
2.Removetheoldbeltcoveranddiscardit.
3.Removeanddiscardthethrottlecontrolcable.
4.Removeanddiscardtheoldfuelhose,fuellter,
andclamp.
5.RemovethebladeandtheBBCassembly.
6.Removethebeltfromthedriverpulley;inspectthe
beltforwearandreplaceitifnecessary.
7.Removetheenginemountingbolts.
8.Removetheoldenginefromthemowerhousing.
9.Removethefueltankfromthetankbaseandretain
itforreuse.
10.Replacethefueltankcapwithanewcapprovidedin
thekit;discardtheoldfueltankcap.
11.Removeanddiscardthedischargetunneldoor.
12.Cleanthemowerhousingandcheckitfordamage
andwear.
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Figure1
1.Engine
8.Fuelhose,fuellter,andclamps
2.Mowerdeck
9.Enginemountingbolt(4)
3.Beltcover
10.Spacer
4.Fueltankcap
11.Springwasher
5.Throttlecontrol12.Bladebolt
6.Dischargedoor13.Tankbracketscrew
7.Tankbracket
2
2
Partsneededforthisprocedure:
1
Beltcover(74-1770)
1
Engine(117-5220)
1
Decal(110-0520)
4
Screw(95-1727)
1
Bladeretainerspacer(103-3795)
1
Tankbracket(115-0954-03)
1
Fueltankcap(93-7198)
3
Screw(104-2628)
1
Fuelhose(109-0296)
1
Fuellter(71-9280)
4
Clamp(2412-98)
1
Fuelhose(109-0650)
4
Cabletie(3290-378)
1Bladebolt
1
BBCspacer
2
Springwasher
1
Throttlecontrol(117-3543)
Procedure
Note:RefertoFigure1forinstallingthenewengine.
1.Installthenewdooronthedischargetunnel.
2.Installthetankbracketontotheengineusing3
screws(fromtheloosepartsbag)andLoctite(242).
Note:Torquethescrewsto70–120in-lb.
3.Installthefueltankontothemountingbracketusing
2screws.
Note:Torquethescrewsto40–50in-lb.
4.Installthenewengineonthemowerhousing.
Note:Torquetheenginemountingboltsto
250–400in-lb.
5.InstalltheBBCassembly.
Note:ForinformationoninstallingtheBBC
assembly,refertotheWalkBehindPowerMowerDrive
SystemsServiceManual(FormNo.492-4733).
6.Installtheblade.
Note:Torquethebladenutsto180–320in-lb.
7.Attachthenewfuelhose,fuellter,andclamptothe
engineandthefueltank.
Note:Theshorthoseattachestothefueltank.
8.Installandadjustthenewthrottlecontrolcable.
9.Replacethebeltcover.
3
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