Toro Power Clear Snowthrower User manual

Category
Snow throwers
Type
User manual
FormNo.3362-534RevA
PowerClear™Snowthrower
ModelNo.38581—SerialNo.310000001andUp
ModelNo.38582—SerialNo.310000001andUp
Operator'sManual
Introduction
Thissnowthrowerisintendedtobeusedby
residentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforremoving
snowandicefrompavedsurfaces,suchas
drivewaysandsidewalks,andothersurfacesfor
trafconresidentialorcommercialproperties.It
isnotdesignedforremovingmaterialsotherthan
snowandice,norisitdesignedforclearingoff
irregularorgravelsurfaces.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian
ICES-002.
Theenclosed
Engine Owner’ s Man ual
issupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCalifornia
EmissionControlRegulationofemissionsystems,
maintenance,andwarranty.Replacementsmaybe
orderedthroughtheenginemanufacturer.
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Safety
ThissnowthrowermeetsorexceedstheB71.3
specicationsoftheAmericanNationalStandards
Instituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual
beforeyoustarttheengine.
Thisisthesafetyalertsymbol.Itisusedtoalert
youtopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoid
possibleinjuryordeath.
Improperlyusingormaintainingthissnowthrower
couldresultininjuryordeath.Toreducethis
potential,complywiththefollowingsafety
instructions.
Thissnowthroweriscapableofamputatinghands
andfeetandofthrowingobjects.Failuretoobserve
thefollowingsafetyinstructionscouldresultin
seriousinjury.
Training
Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforeoperatingthis
unit.Bethoroughlyfamiliarwiththecontrolsand
theproperuseoftheequipment.Knowhowtostop
theunitanddisengagethecontrolsquickly.
Neverallowchildrentooperatetheequipment.
Neverallowadultstooperatetheequipmentwithout
properinstruction.
Keeptheareaofoperationclearofallpersons,
particularlysmallchildren.
Exercisecautiontoavoidslippingorfalling.
Preparation
Thoroughlyinspecttheareawheretheequipmentis
tobeusedandremovealldoormats,sleds,boards,
wires,andotherforeignobjects.
Donotoperatetheequipmentwithoutwearing
adequatewintergarments.Avoidloosetting
clothingthatcangetcaughtinmovingparts.Wear
footwearthatwillimprovefootingonslippery
surfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningengineorhotengine.
Fillfueltankoutdoorswithextremecare.Never
llfueltankindoors.
Neverllcontainersinsideavehicleorona
truckortrailerbedwithaplasticliner.Always
placecontainersontheground,awayfromyour
vehicle,beforelling.
Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefuelitonthe
ground.Ifthisisnotpossible,thenrefuelsuch
equipmentonatrailerwithaportablecontainer,
ratherthanfromagasolinedispensernozzle.
Keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatalltimes,
untilrefuelingiscomplete.Donotuseanozzle
lock-opendevice.
Replacegasolinecapsecurelyandwipeupspilled
fuel.
Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspeciedby
themanufacturerforallunitswithelectricstarting
motors.
Donotattempttoclearsnowfromagravelor
crushedrocksurface.Thisproductisintendedfor
useonlyonpavedsurfaces.
Neverattempttomakeanyadjustmentswhile
theengineisrunning(exceptwhenspecically
recommendedbymanufacturer).
Alwayswearsafetyglassesoreyeshieldsduring
operationorwhileperforminganadjustmentor
repairtoprotecteyesfromforeignobjectsthatmay
bethrownfromthemachine.
Operation
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonor
crossinggraveldrives,walks,orroads.Stayalertfor
hiddenhazardsortrafc.
Afterstrikingaforeignobject,stoptheengine,
removetheignitionkey,thoroughlyinspectthesnow
throwerforanydamage,andrepairthedamage
beforerestartingandoperatingthesnowthrower.
Iftheunitshouldstarttovibrateabnormally,stop
theengineandcheckimmediatelyforthecause.
Vibrationisgenerallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtherotorbladehousing
ordischargechute,andwhenmakinganyrepairs,
adjustmentsorinspections.
2
Whencleaning,repairing,orinspectingthesnow
thrower,stoptheengineandmakecertainthatthe
rotorbladesandallmovingpartshavestopped.
Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthesnowthrower
inoroutofthebuilding.Opentheoutsidedoors;
exhaustfumesaredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethesnowthrowerwithoutproper
guardsandothersafetyprotectivedevicesinplace
andworking.
Neverdirectthedischargetowardpeopleorareas
wherepropertydamagecanoccur.Keepchildren
andothersaway.
Donotoverloadthemachinecapacitybyattempting
toclearsnowattoofastarate.
Lookbehindandusecarewhenbackingupwiththe
snowthrower.
Disengagepowertotherotorbladeswhensnow
throweristransportedornotinuse.
Neveroperatethesnowthrowerwithoutgood
visibilityorlight.Alwaysbesureofyourfooting,and
keeparmholdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer.
ClearingaCloggedDischarge
Chute
Handcontactwiththerotatingrotorbladesinsidethe
dischargechuteisthemostcommoncauseofinjury
associatedwithsnowthrowers.Neveruseyourhandto
cleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave
stoppedrotating.
Alwaysuseaclean-outtool,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper
tightnesstobesuretheequipmentisinsafeworking
condition.
Neverstorethemachinewithfuelinthefueltank
insideabuildingwhereignitionsourcesarepresent,
suchashotwaterheaters,spaceheaters,orclothes
dryers.Allowtheenginetocoolbeforestoringin
anyenclosure.
AlwaysrefertotheOperator’sManualforimportant
detailsifthesnowthroweristobestoredforan
extendedperiod.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
Runthemachineafewminutesafterthrowingsnow
topreventfreeze-upoftherotorblades.
ToroSnowthrowerSafety
Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknow.
Rotatingrotorbladescaninjurengersor
hands.Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthesnowthrower.
Keepyourface,hands,feet,andanyotherpart
ofyourbodyorclothingawayfrommovingor
rotatingparts.
Beforeadjusting,cleaning,repairing,andinspecting
thesnowthrower,andbeforeuncloggingthe
dischargechute,stoptheengine,removethekey,
andwaitforallmovingpartstostop.
Beforeleavingtheoperatingposition,stopthe
engine,removetheignitionkey,andwaitforall
movingpartstostop.
Ifashield,safetydevice,ordecalisdamaged,
illegible,orlost,repairorreplaceitbeforebeginning
operation.Also,tightenanyloosefasteners.
Donotsmokewhilehandlinggasoline.
Donotusethesnowthroweronaroof.
Donottouchtheenginewhileitisrunningorsoon
afterithasstoppedbecausetheenginemaybehot
enoughtocauseaburn.
Performonlythosemaintenanceinstructions
describedinthismanual.Beforeperformingany
maintenance,service,oradjustment,stoptheengine
andremovethekey.Ifmajorrepairsareeverneeded,
contactanAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthesnowthrowerformorethan30
days,drainthefuelfromthefueltanktoprevent
apotentialhazard.Storefuelinanapprovedfuel
container.Removethekeyfromtheignitionswitch
beforestoringthesnowthrower.
PurchaseonlygenuineTororeplacementpartsand
accessories.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
94-2577
1.Toengagetherotorblades,holdthecontrolbaragainst
thehandle.
2.Todisengagetherotorblades,releasethecontrolbar.
110-9382
1.Choke
110-9398(Model38582only)
Orderpartno.108-4928
1.Warning—readthe
OperatorsManual.
5.EngineswitchOff
2.Cutting/dismemberment
hazard,rotorblades—stop
theenginebeforeleaving
themachine.
6.Primer
3.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
7.Pushtheprimertwiceto
primetheengine.
4.EngineswitchOn
8.Plugthemachineinto
powertheelectricstarter.
114-1707(Model38581only)
Orderpartno.114-3752
1.Warning—readthe
OperatorsManual.
5.EngineswitchOff
2.Cutting/dismemberment
hazard,rotorblades—stop
theenginebeforeleaving
themachine.
6.Primer
3.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
7.Pushtheprimertwiceto
primetheengine.
4.EngineswitchOn
114-1712
Orderpartno.114-1711
1.Cuttingdismemberment,impellerandcutting
dismemberment,augerhazards—donotplaceyourhandin
thechute;removetheignitionkeyandreadtheinstructions
beforeservicingorperformingmaintenance.
4
114-3793
1.Hotsurface(onexhaustbafe)
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1.
Nopartsrequired
Unfoldthehandle.
Screws
3
Chuteassembly
1
2.
Dischargechutehandle1
Installthedischargechute.
1.UnfoldingtheHandle
Procedure
1.Loosenthehandleknobs,pulloutthe“U”-shaped
handlelocksuntilyoucanmovethehandlefreely,
androtatethehandletotheoperatingposition
(Figure3).
Figure3
1.“U”-shapedhandlelock(2)
2.Handleknobs
2.Inserttheendofthe“U”-shapedhandlelockinto
theopenholeinthehandleandtightenthehandle
knobsuntiltheyaresnug(Figure4).
5
Figure4
Important:Ensurethatyoudonotpinchor
kinkthecontrolcable(Figure5).
Figure5
1.Controlcable
2.InstallingtheDischarge
Chute
3
Screws
1
Chuteassembly
1Dischargechutehandle
Procedure
Installthedischargechuteasshown(Figure6).
Figure6
1.Dischargechutehandle3.Dischargechute
2.Screw(3)
Note:Foreasierinstallation,useasmallratchetwrench
totightenthescrews.
Important:Donotovertightenthescrews;
otherwiseyoumaydamagethedischargechuteand
preventitfromturningfreely.
3.AdjustingtheControlCable
Procedure
RefertoAdjustingtheControlCableinMaintenance.
6
ProductOverview
Figure7
1.Chutedeectortrigger
6.Primer
2.Dischargechutehandle7.Ignitionkey
3.Controlbar
8.Electric-startbutton
(model38582only)
4.Fueltankcap
9.Chokelever
5.Recoilstarthandle
10.ChuteDeector
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Gasolineisextremelyammableandexplosive.
Areorexplosionfromgasolinecanburnyou
andothers.
Topreventastaticchargefromigniting
thegasoline,placethecontainerand/or
snowthroweronthegroundbeforelling,
notinavehicleoronanobject.
Fillthetankoutdoorswhentheengineis
cold.Wipeupspills.
Donothandlegasolinewhensmokingor
aroundanopenameorsparks.
Storegasolineinanapprovedfuelcontainer,
outofthereachofchildren.
MixingGasolineandOil
Thissnowthrowerusesa50:1gasoline-to-oilmixture.
UseToro50:12-CycleOil(FuelStabilizerAdded)
oranequivalenthigh-grade,NMMATCW3-certied
2-cycleoil.
Important:Topreventenginedamage,donotuse
automotiveoil(suchasSAE30or10W30)orfuel
mixedatthewronggasoline-to-oilratio.
1.PourahalfUSgallon(1.9liters)offresh,unleaded
gasolineintoanapprovedfuelcontainer.
2.Add2-cycleoiltothegasolineaccordingtothechart
below(Figure8).
Figure8
50:1Gasoline-to-OilRatioMixingChart
GasolineOil
1.5USgallons(5.7liters)4.0ounces(120ml)
2USgallons(7.6liters)5.2ounces(160ml)
3USgallons(11.4liters)8.0ounces(240ml)
3.Installthecaponthefuelcontainer.
4.Shakethecontainertomixthegasolineandoil
thoroughly.
5.Slowlyremovethecapandaddtheremaining
amountofgasoline.
Note:Donotmixgasolineandoilinthefueltank.
Oilatroomtemperaturemixeseasierandmore
thoroughlythancoldoil.Oilbelow32°F(0°C)
requiresadditionalmixing.
7
FillingtheFuelTank
Fillthefueltankwithfreshunleadedgasoline(Figure9).
Figure9
1.1/4inch(6mm)
Important:DonotuseE85orE20fuel.Alternative
fuelswithhighalcoholcontentcancausehard
starting,poorengineperformance,andmaycause
internalenginedamage.
StartingtheEngine
1.TurntheignitionkeyclockwisetotheOnposition
(Figure10).
Figure10
2.Movethechokelevertotheright(Figure11).
Figure11
1.Chokelever
3.Firmlypushintheprimer2timeswithyourthumb,
holdingtheprimerinaforasecondbeforereleasing
iteachtime(Figure12).
Figure12
Note:Removeyourglovewhenyoupushinthe
primersothataircannotescapefromtheprimer
hole.
Important:Donotusetheprimerorthe
chokeiftheenginehasbeenrunningasishot.
Excessiveprimingmayoodtheengineand
preventitfromstarting.
4.Connectanextensioncordtoapowersourceand
thesnowthrower,andpushtheelectric-startbutton
(model38582only)(Figure13),orpulltherecoil
starthandle(Figure14).
8
Figure13
Note:UseonlyaUL-listed,16-gaugeextension
cordrecommendedforoutdoorusethatisnot
longerthan50feet(15m).
Theelectricalcordcanbecomedamaged,
causingashockorre.
Thoroughlyinspecttheelectricalcordbefore
usingthesnowthrower.Ifthecordisdamaged,
donotoperatedthesnowthrower.Replaceor
repairthedamagedcordimmediately.Contact
anAuthorizedServiceDealerforassistance.
Figure14
Important:Runtheelectricstarternomore
than10timesatintervalsof5secondson,then
5secondsoff.Runningtheelectricstarter
extensivelycanoverheatanddamageit.Ifthe
enginedoesnotstartafterthisseriesofattempts,
waitatleast40minutestoallowthestarterto
coolbeforeattemptingtostartitagain.Ifthe
enginedoesnotstartafterthesecondseriesof
attempts,takethesnowthrowertoanAuthorized
ServiceDealerforservice(model38582only).
5.Whiletheengineisrunning,movethechokeleverto
theleftslowly.
6.Unplugtheextensioncordfromthepowersource
andthesnowthrower(model38582only).
Ifyouleavethesnowthrowerpluggedintoa
poweroutlet,someonecaninadvertentlystart
thesnowthrowerandinjurepeopleordamage
property(model38582only).
Unplugthepowercordwheneveryouarenot
startingthesnowthrower.
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbaragainst
thehandle(Figure15).
Figure15
1.Controlbar
9
DisengagingtheRotorBlades
Todisengagetherotorblades,releasethecontrolbar
(Figure16).
Figure16
StoppingtheEngine
Tostoptheengine,turntheignitionkey
counterclockwisetotheOffposition(Figure17).
Figure17
AdjustingtheDischargeChute
andChuteDeector
Toadjustthedischargechute,movethechutehandle
asshown(Figure18).
Figure18
Toraiseorlowertheangleofthechutedeector,press
thetriggeronthechutedeectorandmovethechute
deectorupordown(Figure19).
Figure19
1.Chutedeectortrigger2.Chutedeector
PreventingFreeze-upafter
Use
Lettheenginerunforafewminutestoprevent
movingpartsfromfreezing.Stoptheengine,wait
forallmovingpartstostop,andremoveiceand
snowfromthesnowthrower.
Cleanoffanysnowandicefromthebaseofthe
chute.
Rotatethedischargechuteleftandrighttofreeit
fromanyicebuildup.
WiththeignitionkeyintheOffposition,pullthe
recoilstarterhandleseveraltimesorpushtheelectric
startbuttononce(model38582only)topreventthe
recoilandelectricstartersfromfreezingup.
Insnowyandcoldconditions,somecontrolsand
movingpartsmayfreeze.Donotuseexcessiveforce
whentryingtooperatefrozencontrols.Ifyouhave
difcultyoperatinganycontrolorpart,startthe
engineandletitrunforafewminutes.
10
OperatingTips
Therotorbladescanthrowstones,toys,and
otherforeignobjectsandcauseseriouspersonal
injurytotheoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects
thattherotorbladescouldpickupand
throw.
Keepallchildrenandpetsawayfromthe
areaofoperation.
Removethesnowassoonaspossibleafteritfalls.
Ifthesnowthrowerdoesnotpropelitselfforward
onslipperysurfacesorinheavysnow,pushforward
onthehandle,butallowthesnowthrowertowork
atitsownpace.
Overlapeachswathtoensurecompletesnow
removal.
Dischargethesnowdownwindwheneverpossible.
Iftheengineisrunningnormallybutthemachine
doesnotthrowsnowasfarasitusuallydoes,
performthefollowingstepsasneededuntilthe
problemissolved:
1.Checkthecontrolcableadjustmentandadjustit
ifnecessary;refertoAdjustingtheControlCable.
2.Inspecttherotorbladesforexcessivewear(refer
toCheckingtheRotorBlades),andhavean
AuthorizedDealerreplacethemifnecessary.
3.Replacethedrivebelt;refertoReplacingthe
DriveBelt.
4.Ifnoneoftheprocedureslistedabovesolvesthe
problem,contactanAuthorizedServiceDealer.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Afterthersthour
Checkthecontrolcableandadjustitifnecessary.
Checkforloosefastenersandtightenthemifnecessary.
Yearly
Checkthecontrolcableandadjustitifnecessary.
InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor
bladesandscraperifnecessary.
Servicethesparkplugandreplaceitifnecessary.
Checkforloosefastenersandtightenthemifnecessary.
HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.
Yearlyorbeforestorage
Preparethesnowthrowerforstorage.
11
AdjustingtheControlCable
CheckingtheControlCable
ServiceInterval:Afterthersthour—Check
thecontrolcableandadjustitif
necessary.
Yearly—Checkthecontrolcableand
adjustitifnecessary.
Movethecontrolbarbacktowardthehandletoremove
theslackinthecontrolcable(Figure20).
Figure20
1.Controlbar2.1/16-inchto1/8-inch(2
mmto3mm)gap
Note:Ensurethata1/16-inchto1/8-inch(2mmto3
mm)gapexistsbetweenthecontrolbarandthehandle
(Figure20).
Important:Thecontrolcablemustcontainsome
slackwhenyoudisengagethecontrolbarforthe
rotorbladestostopproperly.
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespring
fromtheadjusterlink(Figure21).
Figure21
1.Adjusterlink
3.Springcover
2.Z-tting
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkandcableto
makeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeonthe
adjusterlinkasneededtoobtainthe1/16-inchto
1/8-inch(2mmto3mm)gapbetweenthecontrol
barandthehandle(Figure20).
Note:MovingtheZ-ttinghigherdecreasesthe
gapbetweenthecontrolbarandthehandle;moving
itlowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethe
springcoverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl
Cable.
Note:Afterextendeduse,thedrivebeltmaywear
andloseitsproperbelttension.Ifthedrivebelt
slips(continuouslysqueals)underaheavyload,
disconnectthespringfromtheadjustorlinkand
movetheupperendofthespringtotheholethat
isfurtherfromthepivotpointinthecontrolbar
(Figure22).Thenconnectthespringtotheadjustor
linkandadjustthecontrolcable.
12
Figure22
1.Removetheupperendof
springfromthishole
3.Pivotpoint
2.Inserttheupperendof
springintothishole
4.Upperendofspring
Note:Thebeltmayslip(squeal)inwetconditions;
todryoutthedrivesystem,starttherotorandrun
itwithoutaloadfor30seconds.
InspectingtheRotorBlades
ServiceInterval:Yearly—Inspecttherotorbladesand
haveanAuthorizedServiceDealer
replacetherotorbladesandscraperif
necessary.
Beforeeachsession,inspecttherotorbladesforwear.
Whenarotorbladeedgehasworndowntothewear
indicatorhole,haveanAuthorizedServiceDealer
replacetherotorbladesandthescraper(Figure23).
Figure23
1.Wearindicatorhole
ServicingtheSparkPlug
ServiceInterval:Yearly—Servicethesparkplugand
replaceitifnecessary.
UseaNGKBPMR4Asparkplugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Rotatethedischargechutesothatitfacesforward.
3.Removethedischargechute,thedischargechute
handle,andthechutesealbyremovingthe3large
screwsandonesmallscrew(Figure24).
Figure24
1.Dischargechutehandle4.Dischargechute
2.Largescrew(3)5.Smallscrew
3.Chuteseal
4.Removethe4screwsthatsecuretheshroud
(Figure24).
5.Removethefueltankcap.
6.Removetheshroud(Figure25).
13
Figure25
1.Screw(4)3.Spark-plugwire
2.Shroud
7.Installthefueltankcap.
8.Disconnectthewirefromthesparkplug.
9.Cleanaroundthesparkplug.
10.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or
dirtysparkplug.Donotcleantheelectrodes
becausegritenteringthecylindercandamage
theengine.
11.Setthegapontheplugto0.030inch(0.76mm)
(Figure26).
Figure26
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
12.Installthesparkplugandtightenitsecurely.
13.Connectthewiretothesparkplug.
14.Removethefueltankcap.
15.Installtheshroudwiththescrewsyouremovedin
step4.
Note:Ensurethattheupperandlowershroudst
togetherinthesidegrooves.
16.Installthefueltankcap.
17.Installthechuteseal,thedischargechute,andthe
dischargechutehandleontothesnowthrowerusing
thehardwareyouremovedinstep3.
Note:Thesmallscrewgoesthroughthesmallhole
inthechutesealatthefrontofthedischargechute
opening.
ReplacingtheDriveBelt
Ifdrivebeltbecomesworn,oil-soaked,excessively
cracked,frayed,orotherwisedamaged,replacethebelt.
1.Removethedrivebeltcoverbyremovingthe3bolts
asshowninFigureFigure27.
Figure27
1.Drivebeltcover6.Drivebelt
2.Bolt(3)7.Rotorshaft
3.Rotorpulleybolt
8.Brakespring(unhookfrom
idlerarmhere)
4.Curvedwasher
9.Idlerpulley
5.Rotorpulley10.Enginepulley
2.Unhookthebrakespringfromtheidlerarmto
releasethebelttension(Figure27).
3.Removethescrewandcurvedwasherthatholdsthe
rotorpulley(Figure27).
4.Removetherotorpulleyandthedrivebelt
(Figure27).
5.Installthenewdrivebelt,routingitasshownin
(Figure28).
14
Figure28
1.Brakespring(installon
idlerarmhere)
3.Enginepulley
2.Idlerpulley4.Rotorpulley
Note:Routethenewdrivebeltrstaroundthe
enginepulley,thentheidlerpulley,andnallyaround
thelooserotorpulleypositionedjustabovetherotor
shaft(Figure27).
6.Installtherotorpulleyontotherotorshaft
(Figure27).
7.Installthecurvedwasherandtherotorpulleybolt
andtightenthemsecurely(Figure27).
Note:Theconcavesideofthecurvedwashergoes
againsttheoutsideofthepulley.
8.Installthebrakespringontotheidlerarm(Figure28).
9.Installthedrivebeltcoverwiththeboltsyou
removedinstep1.
Note:Ensurethatthedrivebeltisproperlyadjusted
andoperating;refertoCheckingtheControlCable
andAdjustingtheControlCable.
Storage
StoringtheSnowthrower
Gasolinefumesarehighlyammable,
explosive,anddangerousifinhaled.Ifyou
storetheproductinanareawithanopen
ame,thegasolinefumesmayigniteand
causeanexplosion.
Donotstorethesnowthrowerinahouse
(livingarea),basement,oranyotherarea
whereignitionsourcesmaybepresent,
suchashotwaterandspaceheaters,clothes
dryers,furnaces,andotherlikeappliances.
Important:Donotusethechutehandletoliftthe
snowthrower.Thiscandamagethechutehandle.
1.Addafuelstabilizer/conditionertothefuelinthe
fueltankasdirectedbytheenginemanufacturer.
2.Runtheenginefor5minutestodistributethe
conditionedfuelthroughthefuelsystem.
3.Stoptheengineandallowittocool.
4.Useahandpumptopumpthefuelfromthefuel
tankintoanapprovedfuelcontainer,orrunthe
engineuntilitstops.
5.Starttheengineandrunituntilitstops.
6.Chokeorprimetheengine,startitathirdtime,and
runtheengineuntilitwillnotstart.
7.Slowlypulltherecoilstarteruntilyoufeelresistance
duetocompressionpressure,thenstop.
8.Releasethestartertensiongraduallybyallowingthe
ropetogobackslowlytopreventtheenginefrom
thereversingduetocompressionpressure.
9.Disposeofunusedfuelproperly.Recycleit
accordinglytolocalcodes,oruseitinyour
automobile.
Note:Donotstorestabilizedfuelformorethan
90days.
10.Cleanthesnowthrower.
11.Tightenanyloosefasteners.Repairorreplaceany
damagedparts.
12.Coverthesnowthrowerandstoreitinaclean,dry
placeoutofthereachofchildren.Allowtheengine
tocoolbeforestoringitinanyenclosure.
15
Powerlite
PowerClear
Single-StageSnowthrowers
TheToro2-YearGTSStartingGuaranteeand
TheToroTotalCoverageGuarantee
ATwo-YearLimitedWarranty(45DayLimitedWarrantyforCommercialUse)
TheToroStartingGuarantee
TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlyguaranteethatyourT oroGTS
(GuaranteedtoStart)engine,whenusedforresidentialpurposes*,will
startontherstorsecondpullfortwo(2)yearsfromthedateofpurchase,
ifyouprovidetheroutinemaintenanceitrequires,orwewillxitfreeof
charge.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlypromisetorepairtheToroProduct
listedbelowifusedforresidentialpurposes*,ifdefectiveinmaterialsor
workmanshiporifitstopsfunctioningduetothefailureofacomponent
fortheperiodlistedbelow.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay
transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
PowerliteSnowthrowersandAttachments
2years
PowerClearSnowthrowersandAttachments
2years
LimitedWarrantyforCommercialUse
Gas-poweredToroProductsusedforcommercial,institutional,or
rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor
workmanship.Componentsfailingduetonormalweararenotcovered
bythiswarranty.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourToroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:
1.ContactanyAuthorizedToroServiceDealertoarrangeserviceattheir
dealership.T olocateadealerconvenienttoyou,refertotheYellow
Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or
accessourwebsiteatwww.Toro.com.Youmayalsocallthenumbers
listedinitem#3tousethe24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine
ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealers
analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,ConsumerDivision
TheT oroCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
Tollfreeat866-336-5205(U.S.customers)
Tollfreeat866-854–9033(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutine
maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem
coverageandenginewarrantycoverageonsomeproducts.Thisexpress
warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorwearparts,suchasrotor
blades(paddles),scraperblades,belts,fuel,lubricants,oilchanges,
sparkplugs,cable/linkageorbrakeadjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod
ofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
failuretofollowpropermaintenanceprocedures
snowthrowerauger/paddlesstrikinganobject
contaminantsinthefuelsystem
improperfuelorfuel/oilmixture(consultyourOperator’sManual
ifindoubt)
failuretodrainthefuelsystempriortoanyperiodofnon-useover
onemonth
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
rsttimestartsafterextendedperiodofnon-useoverthreemonths
orseasonalstorage
improperstartingprocedures
Ifyouarehavingdifcultystartingyourunit,pleasechecktheOperator’s
Manualtoensurethatyouareusingthecorrectstartingprocedures.This
cansaveanunnecessaryvisittoaServiceDealer.
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan
AuthorizedToroServiceDealerusingT oroapprovedreplacementparts.
RepairbyanAuthorizedToroServiceDealerisyoursoleremedyunder
thiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidental,orconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythesewarranties,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthesewarranties.
Allimpliedwarrantiesofmerchantability(thattheproductistforordinary
use)andtnessforuse(thattheproductistforaparticularpurpose)are
limitedtothedurationoftheexpressedwarranty.Somestatesdonot
allowexclusionsofincidentalorconsequentialdamages,orlimitationson
howlonganimpliedwarrantylasts,sotheaboveexclusionsmaynot
applytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatToroWarrantyCompany.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered
commercialuse,andthecommercialusewarrantywouldapply.
374-0250RevA
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Toro Power Clear Snowthrower User manual

Category
Snow throwers
Type
User manual

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