Proxxon 27070 FET User manual

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Manual
FET
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Contents:
1. Ingeneral 17
2. Safetyguidelines 17
2.1 Specificsafetyregulationsforcircular
sawbenches 17
2.2 Safetyguidelinesregardingprotectivecovers 18
2.3 Safetyguidelinesforsawingprocess 18
2.4 Kickback–Causesandcorrespondingsafety
guidelines 19
2.5
Safetyguidelinesforoperatingtablesaws 19
3. Descriptionofmachine 20
4. Legend(fig.1) 20
5. Technicaldata 20
6. Settingupthesaw 21
6.1. Unpacking 21
6.2. Swingingopentheupperhousingpart 21
6.3. Fasteningthesaw 21
6.4. Sawbladeguard 22
6.4.1. Securethesawbladeguardwith
thesplittingwedge 22
7. Settings 22
7.1. Heightadjustmentofthesawblade 22
7.2. Adjustingthesawbladetilt 22
8. Extendablesawtable 22
9. Dustsuction 22
10. Working with the limit stops 23
10.1. Working with the longitudinal stop 23
10.2. Working with the angle stop 23
10.3. Auxiliarystop 23
11.Sawing 23
11.1. Generaltipsonsawing 24
12. Changing the saw blade 24
12.1. Choosingtherightsawblade 24
13. Maintenance and repairs: 24
13.1. Cleaningthehousing 25
13.2. Cleaningtheinsideofthedevice 25
13.3. Replacingthetoothedbelt 25
14. Disposal 25
15. CE Declaration 25
1.Ingeneral
DearCustomer!
Theuseoftheseinstructions
•makesiteasiertobecomeacquaintedwiththedevice,
•preventsmalfunctionsduetoimproperhandling,and
•increasestheservicelifeofyourdevice.
Alwayskeeptheseinstructionsclosetohand.
Onlyoperatethisdevicewithexactknowledgeofitandcomply
withtheinstructions.
PROXXONwillnotbeliableforthesafefunctionofthedevicefor:
•handlingthat doesnotcomply withtheusual intendeduse,
•otherapplicationusesthatarenotstatedintheinstructions,
•disregardofthesafetyregulations.
Youwill not have any warranty claims for:
•operatingerrors,
•lackofmaintenance.
Foryoursafety,pleasecomplywiththesafetyregulationsatall
costs.
OnlyuseoriginalPROXXONspareparts.
Allrightsreservedforfurtherdevelopmentswithinthemeaningof
technicalprogress.We wish you much success with the device.
WARNING!
Readallsafety warningsandinstructions.Failure
to follow all safety warnings and instructions listed
belowmayresultinelectricshock,fireand/orseriousinjury.
KEEPALLSAFETYWARNINGSAND INSTRUCTIONS FOR
THEFUTURE!
2.Safetyguidelines
2.1Specificsafetyregulationsforcircularsawbenches
•Donotusedeformedorflawedsawblades.
•Replacewornbenchinserts.
•UseonlythesawbladesrecommendedbyProxxon.Utilised
saw blades must comply with EN 847-1. The saw-cut may
notbesmallerthanthethicknessofthesplittingwedge.
•Make sure the saw blade is suitable for the material to be
sawn.
•Wearhearing protection!
•The sawdust from certain materials can be hazardous to
yourhealth.Therefore, wear arespirator.
•Wear gloves when handlingsaw blades and roughmateri-
als!
•Only operate the sawwithadustsuction device!Your saw
hasaconnectingpieceatthebackforthispurpose.Youcan
connectavacuumcleanerhere.
•Forsmallerworkpieces,useapush-rodforthefeed!
•Neverworkwithadevicethathasfaultyordefectiveparts.
Your circularsawmightnolonger besafe.Therefore, have
anydamageimmediatelyrepairedbytheProxxonCustomer
Service!
GB
TranslationoftheOriginalOperatingInstructions
•Wearhearingprotection!Exposuretonoisecancausehear-
ing loss! Make sure that the machine and its accessory
parts are in technically perfect condition! Only the above
establishes the optimal conditions for noisereduction. In
particular,make sure that the saw blade is neither dull nor
damaged. Worn or damaged saw blades have anegative
effecton noise generation and also pose asafety risk! You
canminimizenoisegenerationbyadjustingtheworkpiece
feedtotherequirementsofmaterialandsawblade.
•Saw dust from certain materials can be hazardous to your
health if inhaled or if it touches your skin. For that reason,
alwayswearappropriateprotectiveclothing(e.g.respirator)
andalwaysworkwiththesuctiondevice.Attention:Dust in
certainconcentrationscangenerateanexplosivemixturein
theair!
•Make sure your mains plug has aprotective earthing
conductorandissuitabletooperatethedevice!
2.2Safetyguidelinesregardingprotectivecovers
a) Leave the protecting covers assembled. Protecting
covers must be functional and assembled correctly.
Loose,damagedorimproperlyfunctioningprotectingcov-
ersmustberepairedorreplaced.
b) For separating cuts, always use the saw blade pro-
tecting cover and the splitting wedge. For separating
cuts where the saw blade cuts through the entire work
piece thickness, the protecting cover and other safety
mechanismsreducetheriskofinjuries.
c) Once you have completed your operating procedure
(e.g. groove, back-gouge or separating in reversal
method)whichrequirestheremovalofprotectingcov-
ers,splittingwedgeand/orkickbackprotection,imme-
diately reinstall the protective system. The protecting
cover,the splitting wedge and the kickback protection
reducetheriskofinjuries.
d) Beforeswitchingonthepowertool,makesurethesaw
bladedoesnottouchtheprotectingcover,thesplitting
wedge or the work piece.Unintentional contact of these
components with the saw blade can lead to adangerous
situation.
e) Adjustthesplittingwedgeaccordingtothedescription
in these operating instructions. Incorrect distances,
position and alignment could be the reason why the split-
tingwedgedoesnoteffectivelyprevent kickback.
f) The splitting wedge and anti-kickback device need to
actontheworkpiecein order to function.Thesplitting
wedge and anti-kickback device are ineffective for work
piecesectionswhicharetooshortforthesplittingwedgeto
actupon.Thesplittingwedgeandtheanti-kickbackdevice
cannotpreventkickbackundertheseconditions.
g) Usetheappropriatesawbladeforthesplittingwedge.
Forthesplittingwedgetoactcorrectly,thesawbladediam-
eter must match the corresponding splitting wedge, the
steelbladeofthesawblademustbethinnerthanthesplit-
ting wedge, and the tooth width must be greater than the
splittingwedgethickness.
2.3Safetyguidelinesforsawingprocess
a) DANGER: Your fingers and hands should not come
near the saw blade or within the sawing range. A
momentofcarelessnessorslippingcoulddirectyourhand
towardsthesawbladeandresultinseriousinjuries.
b) Always guide the work piece against the direction of
rotation of the sawblade.Feeding the work piecein the
samedirectionasthedirectionofrotationofthesawblade
abovethetablecancausetheworkpieceandyourhandto
bedrawnintothesawblade.
c) Never use the mitre stop to feed the work piece for
long sections, and for cross sections with the mitre
stop, never use the parallel limit stop additionally to
the longitudinal adjustment. Guiding the work piece
simultaneously with the parallel limit stop and the mitre
stop increases the probability that the saw blade will jam
andkickback.
d) For long sections, always exert the feeding force on
theworkpiecebetweenstoprailandsawblade.Usea
pushrodwhenthedistancebetweenstoprailandsaw
bladeis lessthan150 mm;useapushblockwhenthe
distance is less than 50 mm. Such working aids ensure
thatyourhandremainsatasafedistancetothesawblade.
e) Useonlythesuppliedpushrodofthemanufacturer,or
onethat hasbeenmanufactured accordingtoinstruc-
tion. The push rod ensures asufficient distance between
handandsawblade.
f) Never use adamaged or partially cut pushing rod. A
damaged pushing rod can break and cause your hand to
comeagainstthesawblade.
g) Do not work “freehand”.Always use the parallel limit
stop or the mitre stop to position and guide the work
piece. “Freehand” means supporting or guiding the work
piece with the hands instead of with the parallel limit stop
orthemitrestop.Freehandsawingleadstomisalignment,
jammingandkickback.
h) Never reach around or over arotating saw blade.
Reaching for awork piece can result in unintentionally
touchingtherotatingsawblade.
i) Supportlongand/orwideworkpiecesbehindand/orto
theside of the saw tableso theystay horizontal.Long
and/orwideworkpiecestendtotiltdownattheendofthe
sawtable;thisleadstolossofcontrol,jammingofthesaw
bladeandkickback.
j)
Guide the work piece evenly.Donot bend or twist the
workpiece.If the saw blade jams, immediately shut off
thepowertool,disconnectthemainsplugandeliminate
thecauseofjamming.Aworkpiecewhichhasjammedthe
sawbladecanleadtokickbackortoblockingofthemotor.
k)
Do not remove sawn off material whilst the saw is still
operating.Sawnoffmaterialcanbecomefixedbetweensaw
bladeandstoprailorintheprotectingcoverandwillpullyour
fingersintothesawbladeifyouattempttoremovethemate-
rial.Switchoffthesawandwaituntilthesawbladehascome
toacompletestandstillbeforeyouremovethematerial.
18
l) For long sectionsonwork pieces which are thinner
than2mm,useanadditionalparallellimitstopthathas
contact with the table surface. Thin work pieces can
become wedged under the parallel limit stop and cause
kickback.
2.4
Kickback–Causesandcorrespondingsafetyguidelines
Akickback is the sudden reaction of the work piece due to a
catching,jammingsawbladeorbecauseaworkpieceiscutat
anangleinrelationtothesawblade,orifpartoftheworkpiece
is jammed between the saw blade and parallel limit stop or
otherfixedobject.
In most cases duringakickback, the work piece is caught by
therearpartofthesawblade,liftedupfromthesawtableand
thenflungtowardstheoperator.Kickbackistheresultofwrong
orfaultyuseofthetablesaw.Itcanbeavoidedbyusingappro-
priateprecautionarymeasures,asdescribedinthefollowing.
a. Neverstanddirectlyinlinewiththesawblade.Always
keeptoonesideofthesawbladewherethestoprailis
located. During kickback, the work piece can be flung at
highspeeds towards anyone standing in front of and in
linewiththesawblade.
b. Neverreachoverorbehindthesawbladetopullonor
supporttheworkpiece.Unintentionalcontactmayoccur
withthesawblade,orakickbackcancauseyourfingersto
bepulledintothesawblade.
c. Never hold and press the work piece being sawed
againsttherotatingsawblade.Pressingtheworkpiece
being sawed against the saw blade will cause jamming
andkickback.
d. Align the stop rail in parallel to the saw blade. An
unalignedstoprailwillpresstheworkpieceagainstthesaw
bladeandgeneratekickback.
e.
Use afeatherboard when proceeding hidden saw cuts
(e.g. groove, back-gouge or separating in reversal
method).Thefeatherboardallowsyoutoguidethework-
pieceagainsttableandlongitudinalstop.Afeatherboard
helpsyoutocontroltheworkpieceincaseofkickback.
f. Beespeciallycarefulwhensawinginout-of-sightareas
of assembled work pieces. Adipping in saw blade can
sawintoobjectsthatcouldcauseakickback.
g. Support large sheets to minimizethe risk of kickback
caused by ajammed saw blade. Large sheets can sag
undertheirownweight.Sheetsneedtobesupportedwher-
evertheyextendbeyondthetablesurface.
h. Be particularly careful whilst sawing work pieces
whicharetwisted,knotted,orwarpedordonothavea
straightedge toguidethemalongamitrestoporstop
rail. Awarped, knotted or twisted work piece is unstable
and causes misalignment of the kerf with the saw blade,
jammingandkickback.
i. Neversawworkpiecesthathavebeenstackedorlined
upinsuccession.Thesawbladecouldcatchoneorsev-
eralpartsandcausekickback.
j. Ifyouwanttorestart asaw whose saw bladeisstillin
awork piece, centre the saw blade in the sawing gap
sothatthesawteetharenotcaughtintheworkpiece.
Ifthesawbladeisjammed,itcanliftuptheworkpieceand
causeakickbackwhenthesawisrestarted.
k. Keepthesawblades clean, sharpandsufficientlyset.
Neverusebentsawblades,orsawbladeswithcracked
orbrokenteeth.Sharpandcorrectly setsawblades min-
imisejamming,blockingandkickback.
2.5Safetyguidelinesforoperatingtablesaws
a) Switch off the table saw and disconnect it from the
mains before you remove thetable insert, replace the
sawblade,carryoutsettingsonthesplittingwedgeor
the saw blade guard, and whenever leaving the
machine unattended. Precautions serve to prevent acci-
dents.
b) Neverleaveanoperatingtablesawunattended.Switch
offthepowertoolanddonotleaveuntilithasreached
acompletestandstill.Anunattended operating saw rep-
resentsanuncontrollablerisk.
c) Setupthetable sawinan areathatislevelandwelllit
and where you canstand securely and keepyour bal-
ance.Theset-upsitemustbespaciousenoughforyou
to comfortably handle the size of your work pieces.
Disarray,non-lit working areas and uneven and slippery
floorscanleadtoaccidents.
d) Regularly remove chipsand saw dustunderneath the
sawtableand/orfromthedustextraction.Accumulated
sawdustiscombustibleandcanself-ignite.
e) Secure the table saw. An improperly secured table saw
canmoveorfallover
f) Remove adjusting tools, wood scraps etc. from the
tablesawbeforeyouswitchiton.Deflectionorpossible
jamscouldbedangerous.
g) Always use the correct size of saw blade and with
matching mounting hole (e.g. diamond-shaped or
round). Saw bladeswhich do not match the assembly
parts of the saw will operate out of centre and will lead to
lossofcontrol.
h) Never use damaged or wrong saw blade assembly
material such as e.g. flanges, flat washers, screws or
nuts. This saw blade assembly material was constructed
specifically for your saw,for secure operation andoptimal
performance.
i) Neverstanduponthetablesawandneverusethetable
saw as afoot stool. Serious injuries could occur if the
powertoolfallsoverorifyouaccidentallycomeintocontact
withthesawblade.
j) Ensurethesawbladeisalwaysmountedinthecorrect
directionofrotation.Donotusesandingdiscsor wire
brushes with the table saw. Improper assembly of the
saw blade or the use of not recommended accessories
canleadtoseriousinjuries.
19
3.
Descriptionofmachine
TheFETtablesawisawellthought-outmachineforalloccur-
ringsawingtasksintherangeofsmallandfineapplications.
Apowerful motor,solidmechanics,high-qualitymaterialsand
meticulousproductionmake thisareliabletoolforall possible
sawingapplications.
Dependingontheutilisedsawblades,alltypesofwood,many
non-ferrous metals, ceramics and plastics as well as many
other materials can be processed with the machine.The cor-
respondingsawbladescanbeobtainedfromProxxonandwill
bementionedinmoredetaillateron.
Thebenchis madeofstablealuminium die castingandforms
one unit togetherwith the motorsuspension:The guarantees
thehigheststrength and naturallyalsoaffectstheprecision of
theworkingresults.
To guarantee the highest possible flexibility,weoffer different
types of limit stops that are included with the machine. So
thereissomethingforeveryapplication:
Thereisalongitudinalstopthatrunsinaguidealongthefront
of the bench that can be easily shiftedand arrestedby hand,
or which can be usedwith thepreciselyadjustable graduated
scale.
Adjusting capabilities in the tenth of amillimetre range leave
nothing to be desired and makeit easyto sawwork piecesto
thedesired,previouslyadjustedmeasure.
In addition there is asophisticated and precise angle stop
which can be extended with an aluminium profile strip with a
moving clamping piece for the exact reproduction of many
parts to be sawed out with equal angles and each with the
samedimensions.
Thesafetyaspectwastakencareofaswell:Thesawbladeis
covered by asturdy saw blade guard which automatically
moves up when contact is made with the work piece, and
whichonlyreleasesasmuchofthesawbladeasnecessary.
Caution!
For your own safety,itisunderstood that the saw may never
beoperatedwithoutthisprotectiveguard!
Theupperpartofthedeviceishingedsothatitcanbeopened
for cleaning and maintenance purposes. Thus the interior of
the device can be cleaned of chips and dust with avacuum
cleaner,forexample.To excludeanykindofhazard,aswitch-
ing contact disconnects the electrics from the power mains
whentheupperhousingpartisopen.
But during all cleaning, maintenanceandadjusting work (and
ofcourseduringsawing)pleaserememberthatyourFSKisnot
aplay toy but atool for woodworking and is thus apotential
sourceofdanger!
Amongothersapush-rodforthesecurefeedofmorecompact
workpiecesandtwoAllenkeysarealsoincludedinthedeliv-
ery.Thesecanbestoredina„keyparkingslot“ontherightside
ofthehousing.
In the interests of your own safety,please carefully read
throughandcomplywiththe attached safety notes, whichare
also mentioned in these instructions,and make sure that you
havealsounderstoodthem!
4.
Legend(fig.1)
1. Saw blade guard
2. Saw table
3. Saw blade
4. Connection for dust suction
5. Longitudinal stop
6. Key parking slot
7. Rubber connecting piece for suction
8. Allen key
9. Allen key
10. Push-rod
11.Anglestop
12. Knurled screw for fine adjusting
13. Motor unit
14. Angle scale for saw blade tilt
15. Saw blade adjustment for depth of cut
16. Clamping piece
17. Limit stop strip
18. Mains cable
19. On -Off switch
20. Scale for longitudinal stop
21. Extendable saw support
22. Auxiliary stop
5. Technicaldata
Rotationalspeed: 7000/min
Sawbladediametermax.: 85mm
Depthofcutmax.(0°): ca.25mm
Depthofcutmax.(45°): ca.17mm
Sawbladedrillhole: 10mm
Splittingwedgethickness: 1.2mm
Weight: 7kg
Bladebodythickness: ≥1mm
Tooththickness/setting: ≥1.5 mm
Dimensions(inmm):
Width: 300mm
Depth: 320mm
Height: 170mm(withsawblade
guardapprox.220mm)
Motor:
Voltage: 230Volt, 50/60 Hz
Powerconsumption: 200W
Short-termoperationSO
10min
Noiselevel: LPA89.7 dB(A)
LWA102.7 dB(A)
Vibration: <2.5m/s
GeneralmeasuringuncertaintyK=3dB
Noise/vibrationinformation
The information on vibration and noise emission has been
determined in compliance with the prescribed standardised
and normative measuring methods and can be used to com-
pareelectricaldevicesandtoolswitheachother.
These values also allow apreliminary evaluation of theloads
causedbyvibrationandnoiseemissions.
20
Warning!
Depending on the operating conditions while operating the
device, the actually occurring emissions could differ from the
valuesspecifiedabove!
Pleasebear inmindthat thevibrationandnoiseemissioncan
deviatefromthevaluesgivenintheseinstructions,depending
ontheconditionsofuseofthetool. Thisisespeciallyapplica-
ble in dependence on the workpiece tobe machinedandthe
utilised saw blade and its wear condition. Always ensure you
have an adequately sharp saw blade and awell-maintained
drive. Poorly maintained tools, inappropriate working meth-
ods, different work pieces, too highafeed orunsuitable work
pieces or materials or unsuitable bits and cutters (here: saw
blade) can significantly increase the vibration load and noise
emissionacrosstheentireworkperiod.
To more accurately estimate the actual vibration and noise
load, also take the times into consideration where the device
isswitchedoff,orisrunningbutisnotactuallyinuse.Thiscan
clearly reduce the vibration and noise load across the entire
workperiod.
Warning:
•Toreduce vibrations, make sure your tool and the cutting
discorthesawbladeareinpropercondition!
•Ensure regular and proper maintenance of your tool
•Stop operationofthe toolimmediatelyif excessivevibration
occurs!
•Unsuitable bits and cutters (here e.g. cutting disc or saw
blade) can cause excessive vibration and noises. Only use
suitablebitsandcutters!
•Takebreaksifnecessarywhenworkingwiththedevice!
Please note that the sound and vibration measurements in
particularhavebeenperformed withProxxonbitsandcutters.
When using third-party brands we cannot guarantee compli-
ancewiththestatementsgivenhere!
Onlyuseinthehouse
Donotdisposeofthedevicein
householdwaste
Your fingers and hands should not come near the saw
bladeorwithinthesawingrange.
Riskofinjury!
Neverworkwithoutdustprotectionmaskand
safetyglasses.Somedustshaveahazardous
effect!Materials containing asbestos may not be machined!
Foryoursafety,alwayswearhearingprotectionwhile
working!
6. Settingupthesaw
6.1.Unpacking
Caution!
Please note that transport blocks have been attached to the
deviceduringpackingto avoid damage during transportation.
Make sure you remove all of them before commissioning!
Carefullyreadthroughtheinstructionsandespeciallyobserve
thefollowingchapter!
Atransport block madeof cardboard is inserted on the inside
ofthesaw.Thismustberemovedbeforeinitialcommissioning.
How to swing up the upper housing part is explained in the
followingchapter.
6.2.Swingingopentheupperhousingpart
Caution!
Always use extreme caution ifthe workrequiresyouto swing
uptheupperhousingpartofthesaw:Youcouldbeinjured(e.g.
crushinjury)iftheupperhousingpartdropsdownaccidentally
orisclosedcarelessly!
1. Pleaseopenthepackagingboxtounpack,carefullyremove
thesawanddeposititonafirmandlevelsurface.
2. Releasetheknurledscrew1(fig.2)andswinguptheupper
housingpart2.
3. Permitthelatch3toengage.
4. Beforefirstcommissioning,removethecardboardthatwas
usedassafeguardduringthetransport.
5. Releasethelatch3ofthesupportandpushtheupperhous-
ingpartbackdown.Caution!Holdontotheupperpartwhen
pushing down! Injuries might be caused if the upper part
dropsdownunchecked.
6. Retightenknurledscrew1.
6.3.Fasteningthesaw
Attention:
Whentransportingthesaw,thesawblademustberetractedin
the housing (see Chapter 6.1: Height adjustment of the saw
blade).Transportthesawonlybycarryingitbythehousingbot-
tom.Donotholdtheattachmentpartstocarrythesaw:These
couldbreakoffand cause the saw to drop. Risk of injuries!
Generallythesawmustbesetuponafixedandlevelsurface,
ideally on aheavy workbench or asolid table. To obtain a
secure hold, your FET should be screwed to the surface: For
thispurposetherearefourholesinthehousingbottomsothat
fasteningscrewscanbescrewedintothem.
Note:
Safe and precise work isonly possible with careful fastening!
Therefore,pleaseproceedasfollows:
Caution!
Makesurethemainsplugisdisconnected!
1. Swinguptheupperpartofthesaw
2. Permitthelatchtoengage
3. Nowyoucanseefourhexagonalindentationsontheinside
above the four screw holes inthe housingbottom, see fig.
3. These are intended to receive M5 hexagon nuts, or the
headsofM5hexagonscrews.Insertsufficientlylongscrews
2frominsidethroughtheopeninginthehousingbottomand
bolt them through the drill holes that you previously drilled
intheunderlay3.
Useadrillingtemplatefortherequiredholespacing.Youwill
findasketchwiththedimensionsatfig.4.
4. Then release the latch of the support and push the upper
housingpartbackdown.
5. Donotforgettotightentheknurledscrew1(fig.2)!
21
22
6.4.Sawbladeguard
YourFETisequippedwithasawbladeguard.Itisdesignedin
such away that moves upas far as necessaryduringsawing
andthendropsbackintoitshomeposition.Italsoadaptstothe
variousadjustedcuttingdepths.
Caution!
Thesawbladeguardisanimportantsafetytoolandmayinno
waybetamperedwithor even dismantled. Operatingthesaw
withoutthisguardisdangerous!
While setting up and transporting the saw,always may sure
that the upper saw blade cover is in its correct position. The
free-lying, sharp teeth of the saw blade pose aconsiderable
riskofinjury!
6.4.1.Securethesawbladeguardwiththesplittingwedge
Caution!
For packaging reasons, the sawblade guardandthe splitting
wedgearenotattachedwhenthedeviceisdelivered.However,
assemblyisrathersimple:
Caution!
Makesurethemainsplugisdisconnected!
1. Swingopentheupperhousingpartandarrest.
2. Please note that the sawblade in its delivered conditionis
in the lower position to guarantee accessibility to the drive
unit.Otherwise,pleaseproceedasexplainedinthesection
„Heightadjustmentofthesawblade“.
3. If the two screws 1(fig. 5a) are not loose, please release
themslightlywithascrewdriver.Inserttheorange-coloured
sawbladeguardwiththesplittingwedge2inthesawblade
slot3andinsertbehindthelittleplateclip4.Pleaseensure
correctfit:Thesplittingwedgeisseatedontheupperofthe
twoscrews1withitslongercut-out(fig.5b)uptothelimit
stop!Makesurethesplittingwedgeisfittedcorrectlyinany
case!Onlytightenbothscrews1afterwards!Afteryouhave
tightenedthescrews,pleasecheckoncemoreifthesplitting
wedge is seated firmly and if the saw blade can be turned
freely.
4. Pushtheupperhousingpartbackdownandsecurewiththe
knurledscrew.
5. Set the desired saw blade position as described further
downinthechapter„Heightadjustmentofthesawblade“.
7. Settings
7.1.Heightadjustmentofthesawblade
To adaptthedepthofcut,thepositionofthesawbladecanbe
regulated in the height. On the one hand, this optimises the
sawingperformance,andontheotherhandtheriskofinjuryis
reducedduetotherestrictionofthefreesawbladepart.
Caution!
Makesurethemainsplugisdisconnectedforalladjustingwork!
1. Releasethelargerknurledbutton1(fig.6)atthefrontoper-
atingplateandunscrewbyafewrevolutions
2. The saw blade position can now be set using the smaller
knurled button 2: Turning clockwise will adjust the blade
upwards,andturningcounter-clockwisewilladjusttheblade
downwards.
3. Afterthedesiredpositionisachieved,retightentheknurled
button1.
7.2.Adjustingthesawbladetilt
The saw blade can be tilted to manufacture mitre cuts. The
desiredvalueisset,orread,withthehelpoftheanglescale.
Caution!
Make sure the mains plug is disconnected for all adjusting
work!
1. Releasehandwheel1(fig.7).
2. Swingthesawbladetotherightwiththehandwheel.
3. Set or read offthe desired angle with indicator 2atthe
anglescale3.
4. Arrest the saw blade position by turning the handwheel 1
shut
8. Extendablesawtable
Caution!
Make sure the mains plug is disconnected for all adjusting
work!
Inordertoplacelargerworkpieceseasilyandsecurelyonthe
saw table, it has been designed as an extendable saw table.
Theextensionisquitesimple:
Pleasenote:
1. Useyourfingertopushthecurry-colouredlimitstopedge1
(fig.8a)towardstheback.Thismakesitmoveoutupwards.
2. Pull out the saw table 2with the limit stop edge into the
desired position, see fig. 8b. If necessary,support with the
swivellinglever3.
3. Thesmallknurledscrew4canbeusedtoclamptheextend-
ablesawtableintothedesiredposition,asnecessary.
4. Now push the limit stop edge 1back into its initial position
to achieve aplane surface. It is now possible to work with
thesaw.Pleasenote:Thelimitstopedge canalsobeused
forlargerworkpiecesasalongitudinalstop,ofcourse.
5. After completing your work, simply push the extendable
sawtable2backintotheinitialposition.Ifnecessary,foldup
theswivellinglever3before.
9. Dustsuction
At the back of the housing of your FSK you will find acon-
necting piece for dust suction, seefig.9:avacuumcleaneris
connectedhere.
This should always be operational while working! Not only
because it guarantees aclean working environment, but also
because this prevents the interior of the saw from becoming
contaminatedfromsawdust.
The vacuum cleaner hose is simply connected to the rubber
adapter,asshown in the picture.
Here'sanothertip:
Using the Proxxon CW-matic vacuum cleaner omits that
annoyingmanualactivationanddeactivation.TheCW-maticis
23
equipped with an automatic control that switches on and off
automaticallywhenevertheelectricaltoolisactivatedordeac-
tivated.
10.Working with the limit stops
10.1Working with the longitudinal stop
Assembly(Fig.10a):
Ispushedontotheside(fromtheleftorright)overtheruler5.
Caution:
Locking handle 3and knurled screw 4must be loosened for
thisprocedure!
Adjusting the longitudinal stop (without fine adjustment
function,Fig10b):
Is possible on both sides of the saw blade. Is done by simply
shiftingandthenclampingwithlockinghandle3.
Important:
Theknurledscrew4mustbeloosenedduringtheadjustment.
Adjusting the longitudinal stop via fine adjustment by
handwheel7(fig.10c):
1. Afteraroughpreliminaryadjustment,tightenknurledscrew
4(togglescrew3mustbeloosened).
2. Fine adjustment now follows by turning the handwheel 7
(onerotationmovesthelimitstopby1mm).
3. Aftercompleted adjustment it is recommended to fix the
limitstopadditionallybytighteningthelockinghandle3.
Adjustingthezeropositionofthelimitstopscale:
1. Alignthelongitudinalstopwiththeleftedge6overthezero
markofthescale(alternativelyleftorright).
2. Tighten the knurled screw 4(toggle screw 3must be loos-
ened).
3. Put the longitudinal stop into position via handwheel 7
wherethesidefacingthesawbladehitstheoutsideedgeof
thesawbladeteeth.
4. Thestopcannowbealignedwithedge6withthehelpofthe
scale(showstheworkpiecewidthinmm).
5. Lockthelimitstopaftercompletingpositioningbytightening
thelockinghandle3.
10.2Working with the angle stop (Fig. 11)
Caution:
Sawcutsofbevelsorwedgesmustalwaysbemadeby
usingtheangularstop!
Assembly:
Pushthestoprail1intotheguideoftheanglestopandclamp
intotherequiredpositionwiththeknurledscrew4.
Usingtheanglestop(Fig.12):
Is placed in the designated guides in the table of the FET,
eithertotherightorleftofsawblade7.
Working with the angle stop without limit stop Fig. 12:
Youabsolutelymustensuresufficientdistanceoftheendofthe
stop rail to the saw blade. To do so, disconnect the device
plug and try shifting the limit stop. Warning: The mains plug
mustalwaysbedisconnectedduringalladjustmentwork!Dan-
gerofinjuriesduetoinadvertentstartingup!
Working with the angle stop and the limit stop (Fig. 13):
Insertlimitstop8intheguideofthestoprailandclampintothe
requiredpositionwithknurledscrew9.
10.3.Auxiliarystop
Appropriateuseoftheauxiliarystopismadetobeabletoeas-
ily cut somewhat larger work pieces as well. For this, the saw
table must be extended first, as described in the chapter
„Extendable saw table“; but thelimit stopedgeisnot „sunk“ in
theextendablepartby „pressing in“ butsimplystaysoutside.
The distance to the saw blade determines the sawing width,
whichcanthereforebevarieddependingonbyhowmuchthe
sawtableispushedin,orextended.To saw,alwaysfixthelimit
stopbytighteningtheknurledscrew.See fig. 8b.
11.Sawing
Caution!
Hold the work piece on the saw table as shown in fig. 14.
Adaptthefeedaccordingtothematerial,thesawbladeandthe
work piece thickness! Hard materials, fine saw blades and
thickworkpiecesdo not“tolerate”asmuchfeedassoftmate-
rials,roughsawbladesandthinmaterials.
AlwaysoperatethesawfromthepositionasshowninFig.14a
so that you are always in optimal control of the work piece.
Stand in front of the saw while sawing! Never saw with your
FETfromthesideorevenfromtheback.Ensuresufficientsta-
bilitywhileyouwork!
Ifyouprocesscorrespondinglysmallworkpiecesthenusethe
included push-rod, as shown in fig. 15. This prevents your
hands from coming to close to the revolving saw blade and
thusreducestheriskofinjury:
Alwayskeepthepush-rodclosetohandwhileworking!
Ifthedeviceisnotinuse,pleaseusethesuppliedpush-rodin
thedesignatedhousingfixture(fig.14b)!
Pleasenote:
•Onlyuseperfectsawblades.
•Alwaysremovethemains plug formaintenanceandupkeep
work.
•Donotletthedeviceoperateunsupervised.
Whensawing,presstheworkpieceontotheworkplate,guide
withsensitivityandwithlittleforce,morepressureonthework
plate, less pressure against the saw blade. Guide the work
pieceslowlyintothesawblade,particularlyifthebladeisvery
thinandtheteethveryfineoriftheworkpieceisverythick.
24
11.1. General tips on sawing
Forgoodresults,pleasenotethefollowingpoints:
•When sawing, press the work piece onto the work plate,
guide with sensitivity and with little force; more pressure on
theworkplate,lesspressureagainstthesawblade.
•Make sure that the work piece is lying properly on the saw
table(noburrsorsawdust)
•Adaptthefeedtotherequirementsbysawblade,speedand
workpiecematerial.
•Guide the work piece slowly into the saw blade, particularly
if the blade is very thin and the teeth very fineor if the work
pieceisverythick.
•Onlyuseperfectsawblades.Makesurethatthesawblades
are suitable for use with the FET.You must comply with the
dimensionsspecifiedinthetechnicaldata.
•Donotletthedeviceoperateunsupervised.
•Carefullymarkoutthecheckline.
•Makesurethereisgoodlighting.
•Alwaysworkwithconnecteddustsuction!
•Ifnecessary,use the included push-rod to feed the work
piece.
•Always work with the saw blade guard and splitting wedge.
Make sure that the protective devices are in aperfect
condition.
•Prevent the saw blade from blocking! Always work with
adjusted feed and avoid jamming the workpiece. If the saw
blade blocks allthe same, pleasecarefully pull outthe work
piece against the feed direction so that the saw blade can
rotatefreelyagain.
Whensawingplastics,itmayhappenthattheplasticismelted
inthecuttinggapoftheworkpieceduetothefrictionheat.This
conditionistobeavoidedbyselectingtherightsawbladeand
theoptimumfeed.
12.Changingthesawblade
Your sawisequipped withacarbide-tippedsawbladewith 36
teethandan80mmdiameterexworks.
This is very well suited for most „sawing jobs“, guarantees
clean cuts in the mostvarious materials and guarantees long
service life. But it will not last for ever,ofcourse: Wear will
occur depending on the intensity of use: The saw blade will
becomedull,moreforcetopushtheworkpieceisrequiredand
thequalityofthecutisreduced,themechanicsofthemachine
arestressedmorestronglythannecessary.
Then it is hightime toreplace the saw blade with anew one.
It can alsobe necessary touse adifferentsaw blade type for
aparticulartask(seealsothechapter„Choosingtherightsaw
blade“below)sothatitneedstobeexchangedforthestandard
blade.The work steps remain the same, naturally.
1. Disconnectthemainsplug!
2. Turn the saw blade down as described in the chapter
„Heightadjustmentofthesawblade“.
3. Swingopenthehousingasdescribedinsection6.2
4. To releasethescrew1(fig16a),theshaftonwhichthesaw
blade 2ismounted must be blocked. To do so, insert the
smaller of the two included Allen keys 3through the small
drill hole 4inthe sawtable and fromthere insert itinto the
saw blade shaft through across-hole, see fig. 16b. If nec-
essary,thisdrill hole must be „found“ somewhatbyturning
the saw blade by hand. Ahint: For this procedure we rec-
ommendyouadjustthesawbladetoarelativelyhighheight
andthen toloweritsomewhatafterfindingthelatchingdrill
hole with inserted Allen key in order to gain full access to
screw1.
5. Releasethecheese-headscrew1withthelargerofthetwo
Allenkeysandremovetogetherwithdisc5.
Caution!
Theteethofevenwornsawbladesarestillverysharp!Riskof
injury!
6. Remove the old saw blade upwards and through the saw
blade opening and place the new saw blade on the shaft.
Makesurethesawbladedrillholeisseatedcorrectlyatthe
shaftshoulder!
7. Please also make sure that the teeth are pointing in the
directionasshowninthefigures!
8. Screwondisc5withthecheese-headscrew1andtighten.
Notethatthesawshaftstillneedstoremainblockedwiththe
smallAllenkey.
9. Release the latch, push down the upper housing part and
lockwiththeknurledscrew.
12.1.Choosingtherightsawblade
Caution!
Whenchoosingthe saw blade,makesureat allcoststhatthe
highest permissible speed is sufficiently high enough for the
idlingspeedofthesaw!
Thechoiceofthesuitablesawbladehasanenormousimpact
onthe workresult:Various characteristicssuchas workpiece
material,sawjobintensityandthedesiredqualityoftheresult
must be considered.Proxxon has different saw blades that
canbeusedtooperatethemachine.
Accessories
Formoredetailedinformation on accessories, pleaserequest
our device catalogue from the address specified on the last
pageinthewarrantyinformation.
Pleasenoteingeneral:
Proxxonbitsandcuttershavebeendesignedtoworkwithour
machines,whichmakesthemoptimalfortheiruse.
We will not assume any liability whatsoever for the safe and
properfunctionofour devices when using third-party bits and
cutters!
13.Maintenanceandrepairs:
Caution!
Always disconnect the mains plugbeforedoing any cleaning,
setting,maintenanceorrepairworks!
The device is maintenance-free apart from the necessity of
regularcleaning(seebelow).
Onlyhaverepairscarried outbyqualifiedspecialistpersonnel
or,evenbetter,bythePROXXONcentralservice.Neverrepair
electrical parts, but always exchange them for original spare
partsfromPROXXON!
13.1.Cleaningthehousing
For along service life, the device should be cleaned after
everyusewithasoftcloth,handbrushorasoftbrush.Evena
vacuumcleanercanberecommended.
Cleaning the outside of the houses can be done with asoft,
possiblymoistcloth.Asoftdetergentorothersuitablecleaning
agent may be used. Avoid using solvents or alcohol-based
cleaning agents (e.g.benzine, rubbing alcohol, etc.)as these
willaffectthe plastic housing shells.
If,despiteusingthedust suction during operation, itisneces-
sary to clean the inside ofthedevice,pleasesimply swing up
the upper housing part and vacuum the inside of the device
withavacuumcleaner.
13.2.Cleaningtheinsideofthedevice
Caution!
Neverusecompressedairforblowingout!Thefinewooddust
couldbecomelodgedinsidethemotororonelectricalcompo-
nentsandimpairthereliabilityandthesafetyofthemachine!
1. Make sure the mains plug is disconnected!
2. Swing open the upper housing part (see also section 6.2
„Unpacking“)
3. Vacuumtheinsideofthedevicewithavacuumcleaner
4. Push down the upper housing part and lock.
13.3.Replacingthetoothedbelt
Atoothed belt transmits the power from the motor to the saw
bladeshaft.Thebelthasaverylongservicelife,butwhenthe
machine is used extensively,itcould be necessary to replace
it afteralonger operating period. The procedure is described
here. In case you are unsure, please send the saw to our
CentralService.
1. Makesurethemainsplugisdisconnected!
2. Set the saw blade to an approx. 40° tilt as explained in
section„Adjustingthesawbladetilt“.
3. Swinguptheupperhousingpartasexplainedinsection6.2
4. BlocktheshaftwiththesmallAllenkey as described in the
Chapter12.
5.
UnscrewthePhillipsscrew1(fig.17).Removethrustwasher2.
6. Pull offthe old toothed belt 3and fit the new toothed belt.
Turn the drive atthe toothedbeltpulleies slightly back and
forthuntilthenewtoothedbeltsitscorrectly.
7. Replace the thrust washer 2and tighten with the Phillips
screw1.
8. Closetheupperhousingpartandcorrectthesaw blade tilt
asdesired.
9. Make sure to remove the Allen key for blocking the shaft
beforecommissioning.
14.Disposal
Please do not dispose of the device in the household waste!
The device contains valuable substancesthat can be recy-
cled.Foranyfurtherquestions,please contactyourmunicipal
disposalcompanyorotherappropriatemunicipalinstitutions.
15.ECDeclarationofConformity
Nameandaddress:
PROXXONS.A.
6-10,Härebierg
L-6868Wecker
Productdesignation: FinecutcircularsawFET
ArticleNo.: 27070
Insoleresponsibility,wedeclarethatthisproductconforms
tothefollowingdirectivesandnormativedocuments:
EUEMCDirective2014/30/EU
DINEN55014-1/05.2012
DINEN55014-2/01.2016
DINEN61000-3-2/03.2015
DINEN61000-3-3/03.2014
EUMachineryDirective
2006/42/EC
DINEN62841-1/07.2016
DINEN62841-3-1/05.2015
DINENISO14121-1/09.2010
CE-Type certification according to Macine Guidline
2006/42/EC Art. 12.3 (b) was made by VDE Test- and
Certification body (NB 0366), Merianstraße 28, 63069
Offenbach,Germany
Certificationnumber:40045123
Date:05.12.2016
Dipl.-Ing.JörgWagner
PROXXONS.A.
MachineSafetyDepartment
The CE document authorized agent is identical with the
signatory.
25
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Ersatzteilbild
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94
650
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Spare Parts List
123
124
7
3
4
5
6
7
4
5
6
7
8
9
8
9
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Fig.15
Fig.
14a
Fig.16a
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4
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Fig.16b
Fig.17
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15
16
7
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1
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2
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A
D
Fig.
14b
GB Service note
All PROXXON products are thoroughly inspected after production.Should a defect
occur nevertheless, please contact the dealer from whom you purchased the
product. Only the dealer is responsible for handling all legal warranty claims
which refer exclusively to material and manufacturer error.
Improper use, such as capacity overload, damage due to outside influences
and normal wear are excluded from the warranty.
Youwill find further notes regarding "Service and Spare Parts Management" at
www.proxxon.com.
/