FormNo.3457-562RevB
CabKit
Workman®HDXandHDX-AutoUtilityVehicle
ModelNo.07392—SerialNo.401400001andUp
InstallationInstructions
Safety
SafetyandInstructional
DecalsSafetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal93-9850
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
decal117-4955
117-4955
1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.
2.Warning—wearhearingprotection.
decal130-5964
130-5964
1.Warning—intheeventofanemergency1)Pullthelocking
pinoutofeachhinge;2)Pushthefrontwindowouttoexit.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3457-562*
decal130-5439
130-5439
1.ReadtheOperator’sManualforinformationonfuses.4.Windshieldspray
2.Windshieldwiper(15A)5.Windshieldwiper
3.Lights(15A)
Installation
MediaandAdditionalParts
DescriptionQty.Use
Compressionspringtool1Installingthecompressionspring.
CVT-intakehoodassembly(Workman
HDX-Automachinesonly)1InstallingtheCVT-intakehoodassembly.
2
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Raiseorremovethebedfromthemachine(if
equipped).
Note:RefertothemachineOperator’sManual
formoredetailedinformationonraisingand
removingthebed.
4.Shutofftheengineandremovethekey.
5.Disconnectthebattery;refertotheOperator’s
Manual.
6.Whilegraspingthehoodintheheadlight
openings,liftuponthehoodtoreleasethelower
mountingtabsfromtheslotsinthebumper
(Figure1).
g010314
Figure1
1.Hood
7.Pivotthebottomofthehoodupwarduntilyou
canpullthetopmountingtabsfromtheframe
slots(Figure1).
8.Pivotthetopofthehoodforwardandunplugthe
wireconnectorsfromtheheadlights(Figure1).
9.Removethehood.
2
RemovingtheCenter
ConsolePanelandSeats
NoPartsRequired
RemovingtheCenterConsole
Panel
ForWorkmanHDXMachines
1.Unscrewandremovealltheknobsfromthe
consoleleversandfromthegear-shiftlever
(Figure2).
g023161
Figure2
1.Shifterrod4.Controlrod
2.Jamnut5.Controlknob
3.Shifterhandle
2.Removethejamnutfromthegear-shiftlever
(Figure2).
3.Removethe6screwssecuringtheoutsideedge
ofthecoverplateofthecenterconsoletothe
chassisandremovethecoverplate(Figure3).
3
g023165
Figure3
1.Screw2.Coverplate
RemovingtheCenterConsole
Panel
ForWorkmanHDX-AutoMachines
1.Removealltheknobsfromtheconsolelevers
andfromthetransmissionleverbyrotatingthe
knobscounterclockwise(Figure4).
g024571
Figure4
1.Brakelever5.Transmissionlever(L
position)knob
2.Hydraulic-liftleverknob6.Hydraulic-liftlock(locked
position—left)
3.Speed-rangeleverknob7.Speed-rangelever(A
position)
4.Transmissionleverknob
2.Removethe4hex-headscrewssecuringthe
shift-indicatorcovertotheseatshroud(Figure
5).
g024588
Figure5
1.Indicatorconnector4.Controlcover
2.Shift-indicatorcover5.Machineharness
connector
3.Hex-headscrews
3.Lifttheshiftindicatorup,disconnectthe
indicatorconnectorfromthemachineharness
connector,andremovetheindicatorcoverfrom
themachine(Figure5).
4.Removethe6hex-headscrewssecuringthe
controlcovertotheseatshroud,andremovethe
controlcover(Figure5).
RemovingtheSeats
Removethe8socket-headboltssecuringtheseat
railsoftheseattothechassis,andremovetheseats
(Figure6).
g023164
Figure6
1.Socket-headbolts3.Seat
2.Seatrail
4
3
RemovingtheCVTCooling
Duct(HDX-AutoMachines
only),CoolantTank,ROPS
Assembly,andSeatShroud
NoPartsRequired
RemovingtheCVTCoolingDuct
ForHDX-AutoMachinesOnly
RemovethehoseclampsecuringtheCVT-cooling
ducttotheangeoftheCVTintakeatthebackofthe
ROPSpanelonthepassengerside(Figure7).
g024791
Figure7
1.CVT-intakehose3.Intake-tubeconnector
2.Hoseclamp
RemovingtheCoolantTank
1.Liftthecoolanttankupandoutofthesupport
pocketonthebackoftheseatshroud(Figure8).
g023166
Figure8
1.Coolanttank3.Seatshroud
2.Coolant-tankbracket
2.Setthecoolanttankuprightontothe
engine/chassis.
RemovingtheROPSAssembly
1.Removethe6boltssecuringtheROPS
assemblytotheframeofthemachineasshown
inFigure9andFigure10.
Note:Donotdiscardthebolts.
g026469
Figure9
5
2.RemovetheOperator’sManualtubeand
R-clampsfromtheROPSassemblyandsetit
aside.
g026470
Figure10
RemovingtheSeatShroud
ForWorkmanHDXmachines:
1.Engagetheparkingbrake(Figure11).
g023171
Figure11
1.Gear-selectorboot4.Differential-lockrod
2.Gear-selectorrod5.Hydraulic-bedliftrod
3.Parkingbrake6.High-lowrangeshifterrod
2.Movethedifferential-lockrodforwardandtothe
righttolockitintheengagedposition(Figure
11).
ForWorkmanHDX-Automachines:
1.Unplugtheshift-indicatorconnectorfromthe
machineharness(Figure12).
g025506
Figure12
1.Shift-indicatorconnector2.Machineharness
2.Liftandrotatethecentercontrolassemblyout
ofthewaytogainaccesstothesuspension
springs.
Bothmachines:
Lifttheseatshroudandremoveitfromthemachine
(Figure13).
g026471
Figure13
6
ForWorkmanHDX-Automachines:
Removetheboltssecuringtheliftvalvetothecontrols
bracket,andthenutsandboltssecuringthecontrol
brackettothemachine(Figure14).
g027095
Figure14
1.Boltssecuringthecontrol
brackettothemachine
3.Boltssecuringthecontrol
brackettothemachine
2.Boltssecuringtheliftvalve
tothecontrolsbracket
4.Nuts
4
JackingUptheMachine
andRemovingtheFront
Wheels
NoPartsRequired
JackingUptheMachine
DANGER
Amachineonajackmaybeunstableandslip
offthejack,injuringanyonebeneathit.
•Donotstartthemachinewhilethemachine
isonajack,becausetheenginevibration
orwheelmovementcouldcausethe
machinetoslipoffthejack.
•Alwaysremovethekeyfromtheswitch
beforeleavingthemachine.
•Chockthetireswhenthemachineisona
jack.
•Donotworkunderthemachinewithout
jackstandssupportingit.Themachine
couldslipoffajack,injuringanyone
beneathit.
Whenjackingupthefrontofthemachine,placea2
x4block(orsimilarmaterial)betweenthejackand
themachineframe.
Thejackingpointatthefrontofthemachineisunder
thefront,centerframesupport(Figure15).
g009823
Figure15
1.Frontjackingpoints
RemovingtheFrontWheels
1.Removethe5lugnutssecuringthefrontwheel
tothewheelhub(Figure16).
g024558
Figure16
1.Lugnuts3.Wheelhub
2.Frontwheel
2.Removethewheelfromthewheelhub(Figure
16).
3.Repeatsteps1and2forthefrontwheelonthe
othersideofthemachine.
7
5
InstallingtheCompression
Spring
Partsneededforthisprocedure:
2Compressionspring(black)
Procedure
1.Usingacompressionspringtoolasspeciedin
Figure17,installthecompressionspringrod
throughtheholesineachspringcradle(Figure
18).
Important:Usecautionwhenremoving
thespringcradle;thespringisunder
compression.
g026281
Figure17
1.51cm(20inches)2.13cm(5inches)
g026472
Figure18
1.Springcradle3.Stabilizerlink
2.Controlarm
2.Measureandnotethelengthofthesprings.
3.Installthenutsandwashersonbothendsofthe
rod(Figure19).
g026495
Figure19
4.Tighten1nutoneachrodtosecurethesprings
(Figure19).
8
5.Removetheboltsandnutsfromtheendofeach
stabilizerlink(AofFigure20).
6.Removetheboltsandnutsfromthecontrolarm
securingeachspringcradle(BofFigure20).
7.Removethespringcradlesandspringsfromthe
machine(CofFigure20).
Note:Notethepositionofthedecalsonthe
springcradles.Thecradlesneedtobeputback
inthesamelocation.
g026276
Figure20
8.Removethecurrentspringsfromthespring
cradlesandplacethespringsfromthiskit(black
springs)inthespringcradles.
9.Usethecompressionspringtoolrodtocompress
thespringstothemeasurementtakeninstep2.
10.Placethespringsandcradlebackintothe
machine.
11.Installthepreviouslyremovedboltsandnuts
fromthestabilizerlinksandcontrolarm.
12.Installthefrontwheelsandlowerthemachine.
13.Torquethelugnutsto109to122N∙m(80to90
ft-lb).
6
InstallingtheInnerFender
Partsneededforthisprocedure:
1Innerfender
2Fenderstrap
6Hex-headangebolt(1/4x3/4inch)
8Flangenut(1/4inch)
2Rubberbumper
2Washer
2Cabletie
Procedure
1.Alignthefenderstrapsatthebottomedgeofthe
seatbaseframe,andusethefenderstrapsasa
templatetomarkanddrill3holes(5/16inch)on
eachsideoftheseatbaseframe(Figure21).
g245709
Figure21
1.Fenderstrap2.Edgeoftheseatbase
frame
2.Installtheinnerfenderandfendersstrapsusing
6hex-headangebolts(1/4x3/4inch)and6
angenuts(1/4inch)asshowninFigure22.
9
g245710
Figure22
1.Innerfender3.Fenderstrap
2.Flangenut(1/4inch)4.Hex-headangebolt(1/4
x3/4inch)
3.Folddowntheapandtucktheapbehindthe
oorange(Figure23).
4.Securetheapwith2cabletiesaroundthe
centerframetube(Figure23).
g245761
Figure23
1.Cabletie2.Flaptuckedbehindthe
oorange
5.Installarubberbumperusingawasherand
angenut(1/4inch)oneachside(Figure24).
g245762
Figure24
1.Rubberbumper3.Flangenut(1/4inch)
2.Washer
7
InstallingtheCabMount
Brackets
Partsneededforthisprocedure:
1Leftmountassembly
1Rightmountassembly
2Adjusterbolt(3/8x2inches)
2Hexnut(3/8inch)
4Hex-angeheadbolt(3/8x1inch)
4Flangenut(3/8inch)
2Frontcabmountbracket
2Hex-headbolt(7/16inch)
2Thrustwasher
2Locknut(1/2inch)
2Rubberisolator
2Spacer
2Washer
2Locknut
2Flange-headbolt(1/2x2-1/4inches)
Procedure
1.Installtherearbracketsonthemachine(Figure
25)usingthehardwareremovedfromtheROPS
inRemovingtheROPSAssembly(page5).
10
g026243
Figure25
2.Torquetheboltsto94to108N∙m(70to80ft-lb).
3.Installtheleftmountassemblyandrightmount
assemblytothefrontcabmountbracketsusing
2hex-angeheadbolts(3/8x1inch)and2
angenuts(3/8inch)oneachside(Figure26).
Usethecenterholesinthemountassembly
wheninstalling.
4.Installtheadjusterbolt(3/8x2inches)and
hexnut(3/8inch)intotheleftmountassembly
andrightmountassemblyoneachsideofthe
machine(Figure26).
g245967
Figure26
1.Flangenuts(3/8inch)5.Hex-angeheadbolts(3/8
x1inch)
2.Frontcabmountbracket6.Adjusterbolt(3/8x2
inches)
3.Centerholes7.Hexnut(3/8inch)
4.Leftmountassembly
5.Installthefrontcabmountbracketsusinga
hex-headbolt(7/16inch),thrustwasher,and
locknut(1/2inch)oneachside(Figure27).
g245966
Figure27
1.Hex-headbolt(7/16inch)3.Locknut(1/2inch)
2.Thrustwasher4.Frontcabmountbracket
6.Installthe2rubberisolatorsusingaange-head
bolt(1/2x2-1/4inches),spacer,washer,and
locknutoneachside(Figure28).
Note:Usesoapywatertoassistwithinstalling
thebracket-supportmounts.
g245968
Figure28
1.Flange-headbolt(1/2x
2-1/4inches)
4.Washer
2.Rubberisolator5.Locknut
3.Spacer
11
8
InstallingtheSeatShroud
NoPartsRequired
Procedure
Bothmachines:
1.Aligntheopeningintheseatshroudforthe
parkingbrakewiththeparking-brakehandle.
2.Aligntheholeinthegear-selectorbootwiththe
rodforthegearselector.
3.Aligntheopeningintheseatshroudfortherods
fortheliftbedcontrol,high-lowrangeshifter,
andthedifferentiallock.
4.Lowertheseatshrouddown.
5.Aligntheholesintheshroudfortheseat
mountingwiththeseat-supportbracketsofthe
chassis.
Donottightenthebolts.
6.Plugintheshiftindicatorandsecurethecontrols
bracketwiththescrews(Figure12andFigure
14)removedinRemovingtheSeatShroud
(page6).
Important:ThisstepappliestoWorkman
HDX-Automachinesonly.
9
InstallingtheSide-Plate
PanelsandCabFrame
Partsneededforthisprocedure:
2Side-platepanel
1Cabframe
4Bolt(1/2inch)
4Washer(1/2inch)
4Nut(1/2inch)
1Lowerdashseal
Procedure
1.Loosentheboltsonthefendersapproximately
1turntoallowroomfortheside-platepanelsto
slideintoplace.
2.Slidetheside-platepanelsbetweentheseat
shroudandsidefenders(Figure29).
Note:Ensurethatthepanelsareseatedfully
beforetighteningthebolts.
g026246
Figure29
12
3.Tightentheboltsonthefenders.
Note:Donotovertightenthebolts.
4.Installthelowerdashsealtothecab(Figure30).
Ensurethatyouinstallthesealwithlongerlip
tothefront(Figure30).
g246051
Figure30
1.Lowerdashseal2.Longerliptothefront
5.Holdthecabframeusingtheliftingpointsand
placeitonthemachine(Figure31).
Note:Beforeloweringthecabontothe
machine,applysoapywatertothedashtokeep
thelowerdashseallubricated.
Note:Ensurethatthefrontandrearlipsonthe
lowerdashsealdorollunderduringinstallation.
g026247
Figure31
1.Liftingpoints
6.Securetheframetothemachineusingthe4
bolts(1/2inch),4washers(1/2inch),and4nuts
(1/2inch)asshowninFigure32.
Note:Donottightenthe4bolts(1/2inch).
g026272
Figure32
7.Adjustthecabfromsidetosidetoensurethat
thecabiscentered.
Usetheadjusterbolt(Figure26)tocenterthe
cab.
8.Torquethe4bolts(1/2inch)to91to113N∙m
(67to83ft-lb).
13
10
RoutingtheWireHarness
Partsneededforthisprocedure:
1Wireharness
4Cableties
1Fuse(30A)
Procedure
1.RoutethewireharnessasshowninFigure33
andsecureitwiththe4cableties.
g026273
Figure33
2.Connecttheringterminalontheharnessto
thegroundingblockandinsertthefuse-block
connectorintoanavailablefuse-block
connection(Figure34).
Note:Ifthereisnotanavailablefuse-block
connection,youmustaddafuseblocktothe
fuse-blockgrouping.ContactyourAuthorized
ServiceDealerformoreinformation.
g027950
Figure34
1.Fuseblock2.Groundblock
14
11
InstallingtheDashSupport
Partsneededforthisprocedure:
1Backplate
1Adjusterplate
1T apbolt(1/2x4inches)
1Flangenut(1/2inch)
1Stopplate
4Carriagebolt(1/4x1-3/4inches)
4Flangenut(1/4inch)
Procedure
1.Measure20.7cm(8-1/8inches)totheleftfrom
thebottomedgeofthehoodbracketandmark
thelocation(Figure35).
g246001
Figure35
1.20.7cm(8-1/8inches)
2.Installtheadjusterplateandbackplatetothe
dash-supporttubeusingthe4carriagebolts
(1/4x1-3/4inches)andangenuts(1/4inch)
asshowninFigure36.
g245999
Figure36
1.Carriagebolt(1/4x1-3/4
inches)
3.Flangenut(1/4inch)
2.Adjusterplate4.Backplate
3.Installthetapbolt(1/2x4inches),angenut
(1/2inch),andstopplatetotheadjusterplate
(Figure37).
g246000
Figure37
1.Stopplate3.Adjusterplate
2.Flangenut(1/2inch)4.Tapbolt(1/2x4inches)
15
4.Closethegapbetweenthedashandcabby
adjustingthetapbolt(1/2x4inches)untilthe
stopplatepushesupwardonthedash(Figure
38).
g246149
Figure38
1.Gapbetweenthedashandcab
12
InstallingtheWaterGutter
Partsneededforthisprocedure:
1Watergutter
1Passenger’ssidecleartube—122cm(48inches)
1Driver’ssidecleartube—43cm(17inches)
1Floorcleartube—33cm(13inches)
1T eetting
3Magnetictie-wrapmount
3Cabletie
Procedure
1.Removethe5hex-washerheadboltsfromthe
dash(Figure39).
Retainthe5hex-washerheadbolts.
g245854
Figure39
1.Dash2.Hex-washerheadbolt
2.Slidethewatergutterbetweenthemachine
dashandsub-frameandsecurethewatergutter
usingthepreviouslyremoved5hex-washer
headbolts(Figure40).
g245853
Figure40
1.Watergutter2.Hex-washerheadbolt
16
3.Usingatinsnipper,removetheshippingtang
fromeachsideofthewatergutter(Figure41).
g246161
Figure41
1.Shippingtang
4.Connectthe122cm(48inches)cleartubeto
the33cm(13inches)cleartubeand43cm(17
inches)cleartubeusingtheteetting(Figure
42).
g245855
Figure42
1.Passenger’ssideclear
tube—122cm(48inches)
4.Driver’ssideclear
tube—43cm(17inches)
2.Teetting5.Watergutter
3.Floorcleartube—33cm
(13inches)
5.Startingfromthepassenger’sside,routethe
connectedcleartubedownthroughtheoor
board(withtheclutchpedal)tothedriver’sside
ofthemachine(Figure43).
6.Securetheconnectedcleartubewiththe3
magnetictie-wrapmountsand3cableties
(Figure43).
g245856
Figure43
1.Routedconnectedtubes2.Cabletiesandmagnetic
tie-wrapmounts
7.Pincheachendofthecleartubeandcutitata
45°angle(Figure44).
8.Alignthecleartubewiththebottomofthewater
guttersothatthetopoftheangleistothe
outsideofthemachineandinstallit(Figure44).
g246160
Figure44
1.Tubecutata45°angleandinstalledatthebottomedgeof
thewatergutter
17
13
InstallingtheFloorand
Side-PlatePanels
Partsneededforthisprocedure:
2Floor-platepanel
2Side-platepanel
12Bolt(1/4inch)
Procedure
1.Installtheoor-platepanelsoneachsideof
themachineusing3bolts(1/4inch)asshown
inFigure45.
g026248
Figure45
1.Bolt(1/4inch)2.Floor-platepanel
2.Torquetheboltsto1017to1243N∙cm(90to
110in-lb).
3.Installtheside-platepanelsoneachsideofthe
machineusing2bolts(1/4inch)asshownin
Figure46.
g026249
Figure46
4.Torquetheboltsto1017to1243N∙cm(90to
110in-lb).
18
14
InstallingtheCenter
ConsolePanel,Seats,
CoolantTank,CVT-Cooling
Duct(HDX-AutoMachines
only),andOperator’s
ManualTube
Partsneededforthisprocedure:
2Bolt(1/4inch)
2Spacer
1Strap
2Nut(1/4inch)
1CVT-intakehoodassembly(soldseparately)
Procedure
1.InstalltheOperator’sManualtube(Figure47).
g026275
Figure47
1.CVT-intakehood
assembly(Workman
HDX-Automachines
only—kitsoldseparately)
4.R-clamp
2.Nut5.Plate
3.Spacer6.Bolt
2.Aligntheholesintheseatrailswiththeholes
intheshroudfortheseatmountingpositions
(Figure6).
3.Securetheseatstothechassiswiththe8
socket-headbolts(Figure6)thatyouremoved
instepRemovingtheSeats(page4).
4.SecuretheCVT-coolingduct(Figure7)tothe
intake-tubeconnectorusingthehoseclampthat
youremovedin3RemovingtheCVTCooling
Duct(HDX-AutoMachinesonly),CoolantTank,
ROPSAssembly,andSeatShroud(page4).
Important:ThisstepappliestoWorkman
HDX-Automachinesonly.
Note:YoumustaddtheCVT-intakehood
assemblytothiskitforWorkmanHDX-Auto
machines.SeeyourAuthorizedServiceDealer.
5.Alignthecenterconsolepaneloverthecontrol
rodsatthecenterconsole(Figure3andFigure
5)andsecurethepanelwiththescrewsthat
youremovedin2RemovingtheCenterConsole
PanelandSeats(page3).
6.Installtheknobsyouremovedin2Removing
theCenterConsolePanelandSeats(page3).
7.Aligntheleftandrightangesofthecoolant-tank
bracketwiththecoolanttanksupportontheseat
shroud(Figure8).
8.Lowerthetankintothesupportuntilthetankis
rmlyseated(Figure8).
19
15
ConnectingtheBattery,
LoweringtheBed,and
InstallingtheHood
NoPartsRequired
Procedure
RefertotheOperator’sManualforthemachine.
1.Connectthepositivebatterycabletothebattery.
2.Squeezethebatterycover,alignthetabsto
batterybase,andreleasebatterycover.
Note:RefertotheOperator’sManualforthe
machine.
3.Lowerthebed;refertotheOperator’sManual.
4.Alignthebottomofthehoodtothetopofthe
bumper.
5.Connectthelights.
6.Insertthetopmountingtabsintotheframeslots.
7.Insertthelowermountingtabsintothepockets
inthebumper.
8.Ensurethatthehoodisfullyengagedinthetop,
sides,andbottomgrooves.
ProductOverview
Controls
ControlPanel
WindshieldWiperSwitch
Pushthetopoftheswitchtoactivatethewindshield
wipers(Figure48).
g026274
Figure48
1.Windshieldwipercontrol2.Lightswitch
LightSwitch
Pushthelightplatetoturnonthelight(Figure48).
WindshieldLatch
Liftupthelatchestoopenthewindshield(Figure49).
Pressinthelatchtolockthewindshieldintheopen
position.Pullthelatchoutanddowntocloseand
securethewindshield.
g026672
Figure49
1.Windshieldlatch
20
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