Wacker Neuson LTWP4K User manual

www.wackergroup.com

Light Tower

LT4K/LTP4K

LT4Z/LTP4Z

LT4Z(I)/LTP4Z(I)

LTW4Z/LTWP4Z

LTW4K/LTWP4K

LTW6Z

OPERATOR’S MANUAL

0154613en 001

0602

0154613EN

BELGIEBELGIE

BELGIE

1730 ASSE-MOLLEM1730 ASSE-MOLLEM

1730 ASSE-MOLLEM ASSESTEENWEG 17

Tel. (32) 02-4528509+07Tel. (32) 02-4528509+07

Tel. (32) 02-4528509+07

4040 Herstal 4 Avenue

9800 Deinze Kortrijkse Steenweg 400 Tel. (09)-386 8529

6041 Gosselies-Charleroi Route Nationale Cinq Tel. 071-372450

ÇESKÁ

REPUBLIKA REPUBLIKA

REPUBLIKA

19402 PRAHA 9-HLOUBETIN KOLBENOVA 259

Tel. (0042) 2 862165Tel. (0042) 2 862165

Tel. (0042) 2 862165

DANMARKDANMARK

DANMARK

2690 KARLSLUNDE RØRGANGEN 6

Tel. 46 15 36 00Tel. 46 15 36 00

Tel. 46 15 36 00

8200 Arhus N Randersvej 346 Tel. 86-231777

5250 Odense SV Holkebjergvej 56A Tel. 66-172170

ESPAÑAESPAÑA

ESPAÑA

28850 TORREJON DE ARDOZ (MADRID) POLIGONO INDUSTRIAL LAS MONJAS

Tel. (34) 91-6757525 / 85Tel. (34) 91-6757525 / 85

Tel. (34) 91-6757525 / 85

CALLE PRIMAVERA 11

08780 PALLEJA (Barcelona) PRAT DE LA RIBA, 184 Tel. (93)-6632273

41700 Dos Hermanas (Sevilla) Poligono Industrial La Palmera Tel. (95)-4691129

Nave 14 Tel. (95)-4691129

46133 Meliana (Valencia) Calle Salvador Giner, 6 Tel. (96)-1492102

15890 Santiago de Compostela (La Coruña) Poligono Industrial el Tambre, Via Pasteur, 47a Tel. (981) 573366 / 67

SUOMISUOMI

SUOMI

FIN 04250 KERAVA Peltomäenkatu 7

Tel. (358) 9-274 4740Tel. (358) 9-274 4740

Tel. (358) 9-274 4740

FRANCEFRANCE

FRANCE

77170 BRIE COMTE ROBERT 335, RUE GLORIETTE—ZAC DU TUBOEUF

Tel. (33) 1-60623000Tel. (33) 1-60623000

Tel. (33) 1-60623000

Aix en Provence 13540 Puyricard Tel. 4 42630526

Arras 62217 Beaurains Tel. 3 21235361

Bordeaux 33700 Merignac Tel. 5 56343346

Bourges 18390 St. Germain du Puy Tel. 2 48652015

Lyon 69740 Genas Tel. 4 78401384

Nancy 54180 Heillecourt Tel. 3 83565801

Rennes 35510 Cesson Sevigne Tel. 2 99321522

Toulouse 31270 Cugnaux Tel. 5 61075250

Kehl 77694 Kehl-Goldscheuer Tel. (0590) 9321

HUNGARIAHUNGARIA

HUNGARIA

1106 BUDAPEST Kada u. 137

Tel. (36) 1-260 8668Tel. (36) 1-260 8668

Tel. (36) 1-260 8668

IRELANDIRELAND

IRELAND

DUBLIN 13 127A. BALDOYLE INDUSTRIAL ESTATE

Tel. (00353) 01-8320218Tel. (00353) 01-8320218

Tel. (00353) 01-8320218

ITALIAITALIA

ITALIA

40016 SAN GIORGIO DI PIANO (Bologna) Via Due Agosto, 1980, Strage di Bologna, 3

Tel. 39.05.665.566 - 665.1574Tel. 39.05.665.566 - 665.1574

Tel. 39.05.665.566 - 665.1574

00125 ACILIA (Roma) Viale Enrico Ortolani, 262 Tel. 39 . 06 . 5219246

20041 Agrate Brianza (Mi) Via Archimede, 31 Tel. 39. 039.699 0136

NEDERLANDNEDERLAND

NEDERLAND

3821 BJ AMERSFOORT COBOLWEG 1

Tel. 033 - 450 40 45Tel. 033 - 450 40 45

Tel. 033 - 450 40 45

2984 BL Ridderker Glasblazerstraat 7 Tel. 0180 - 41 70 56

7418 EZ Deventer Arnbergstraat 9 Tel. 0570 - 63 00 87

5684 PS Best De Dintel 37 Tel. 0499 - 33 04 33

1704 RT Heerhugowaard Einsteinstraat 4d Tel. 072 - 574 20 78

9411 XN Beilen De Hanekampen 19 Tel. 0593 - 52 31 24

NORGENORGE

NORGE

1481 HAGAN TYRIVN. 7

Tel. (47) 0 6707-2330Tel. (47) 0 6707-2330

Tel. (47) 0 6707-2330

POLSKA

05-850 O¯ARÓW MAZOWIECKI UL. KONOTOPSKA 4 Tel. (48) 22 722 20 59

62-081 Wysogotowo k. Poznania ul. Kamienna 1 Tel. (061) 814-3797

PORTUGALPORTUGAL

PORTUGAL

2785-S. Domingos De Rana Urbanização Industrial de Trajouce, Lote 1

Tel. (351) 21 4443561 / 87Tel. (351) 21 4443561 / 87

Tel. (351) 21 4443561 / 87

4785-S. Romao do Coronado Lg. do Soeiro, Apartado 2 Tel. (351) 22 982 7992 / 93

SVERIGESVERIGE

SVERIGE

24734 SÖDRA SANDBY SKATTEBERGAVÄGEN 13

Tel. (46) 046-57870Tel. (46) 046-57870

Tel. (46) 046-57870

16170 Bromma Karlsbodavägen 17E Tel. 08-282860

41749 Göteborg Knipplekullen 3A Tel. 031-551362

SCHWEIZSCHWEIZ

SCHWEIZ

8305 Dietlikon Bahnhofstrasse 3

Tel. (41) 1-8353939Tel. (41) 1-8353939

Tel. (41) 1-8353939

TURKIYETURKIYE

TURKIYE

81120 K. Bakkalköy-ISTANBUL Karaman Çiftligi Cad. No: 55

Tel. (90) 216 573 0621Tel. (90) 216 573 0621

Tel. (90) 216 573 0621

35350 Üçkuyular-Izmir Mithatpasa Cad. No. 1189 Tel. (90) 232 259 8944

Ostim 06370 Ankara Alinteri Bulvari No. 210 Tel. (90) 312 385 6438/6439

Foreword

wc_tx000001gb.fm

Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals known to the State of California

to cause cancer and birth defects or other reproductive harm.

1. Foreword

This manual provides information and procedures to safely operate

and maintain this Wacker model. For your own safety and protection

from injury, carefully read, understand and observe the safety

instructions described in this manual.

Keep this manual or a copy of it with the machine. If you lose this

manual or need an additional copy, please contact Wacker

Corporation. This machine is built with user safety in mind; however,

it can present hazards if improperly operated and serviced. Follow

operating instructions carefully! If you have questions about operating

or servicing this equipment, please contact Wacker Corporation.

The information contained in this manual was based on machines in

production at the time of publication. Wacker Corporation reserves the

right to change any portion of this information without notice.

All rights, especially copying and distribution rights are reserved.

No part of this publication may be reproduced in any form or by any

means, electronic or mechanical, including photocopying, without

express written permission from Wacker Corporation.

Any type of reproduction or distribution not authorized by Wacker

Corporation represents an infringement of valid copyrights and will be

prosecuted. We expressly reserve the right to make technical

modifications, even without due notice, which aim at improving our

machines or their safety standards.

WARNING

LIGHT TOWER / TORRE DE LUZ / TOUR D’ECLAIRAGE

ii

MENOMONEE FALLS, WI USA 53051

Model

Serial NumberRev.

lbs

A

87401

P.F.

MADE

IN USA

kW max

kg

V

hz

Item Number

My machine’s numbers are / Los números de mi máquina son / Les numéros de ma machine sont :

LTW6Z

Nameplate / Placa de Identificación / Plaque signalétique

A nameplate listing the Model Number, Item Number, Revision, and Serial Number is attached to each unit. Please

record the information found on this plate so it will be available should the nameplate become lost or damaged. When

ordering parts or requesting service information, you will always be asked to specify the model, item number,

revision number, and serial number of the unit.

Una placa de identificación con el modelo, número de referencia, nivel de revisión y número de serie ha sido añadida

en cada máquina. Favor de anotar los datos en la placa en caso de que la placa de identificación sea destruida o

perdida. En todos los pedidos para repuestos necesita siempre el modelo, el número de referencia, el nivel de

revisión y el número de serie de la máquina en cuestión.

Une plaque signalétique mentionnant le modèle, le numéro de référence, le niveau de revision et le numéro de série

est fixée sur chaque machine. Veuillez noter les informations relevées sur cette plaque de façon à ce qu’elles soient

toujours disponibles si la plaque signalétique venait à être perdue ou endommagée. Lorsque vous commandez des

pièces détachées ou vous sollicitez des informations auprès-vente, on vous demandera toujours de préciser

le modèle, le numéro de référence, le niveau de revision et le numéro de série de la machine.

1011SD17

0008068 101

5010101

Serial Number

Número de Serie

Numéro de Série

Revision

Nivel de revisión

Niveau de revision

Item Number

Número de referencia

Numéro de référence

Model number

Modelo

Modèle

1A

Light Tower

Operating Information

1A-1

1.1 Safety Information ..................................................................................... 1A-2

1.2 Operating Safety ....................................................................................... 1A-3

1.3 Operator Safety while using Internal Combustion Engines........................ 1A-3

1.4 Towing Safety ........................................................................................... 1A-4

1.5 Service Safety........................................................................................... 1A-4

1.6 Technical Data .......................................................................................... 1A-5

1.7 Label Locations ......................................................................................... 1A-6

1.8 Safety and Operating Labels..................................................................... 1A-8

1.9 Operating Labels (manual winch system) ............................................... 1A-12

1.10 Operating Labels (electric winch system)................................................ 1A-13

1.11 Locating Trailer ....................................................................................... 1A-14

1.12 Leveling Trailer ....................................................................................... 1A-14

1.13 Adjusting Lights....................................................................................... 1A-15

1.14 Preparing Trailer for Towing or Lifting ..................................................... 1A-15

1.15 Raising Tower (Manual Winch System) .................................................. 1A-16

1.16 Raising Tower (Electric Winch System) .................................................. 1A-17

1.17 Lowering Tower ...................................................................................... 1A-18

1.18 Starting ................................................................................................... 1A-20

1.19 Automatic Shutdown ............................................................................... 1A-21

1.20 Operation ................................................................................................ 1A-21

1.21 Stopping.................................................................................................. 1A-21

1.22 Derating .................................................................................................. 1A-21

1.23 Receptacles ............................................................................................ 1A-21

1.24 Brakes .................................................................................................... 1A-22

1.25 Installing / Removing Light Fixtures ........................................................ 1A-23

1.26 Replacing / Removing Bulbs ................................................................... 1A-23

1.27 Daily Inspection ...................................................................................... 1A-24

1.28 Engine Maintenance ............................................................................... 1A-24

1.29 Troubleshooting ...................................................................................... 1A-25

1.30 Schematic for 60 Hz 4-Light Units ........................................................... 1A-26

1.31 Schematic for 60 Hz 6-Light Units ........................................................... 1A-27

1.32 60 Hz. Generator Capacitor Excitation Schematic .................................. 1A-28

1.33 Schematic for 50 Hz Units ...................................................................... 1A-29

1.34 Control Panel & Engine Wiring - Kubota

(Manual Winch System) .......................................................................... 1A-30

1.35 Control Panel & Engine Wiring - Kubota

(Electric Winch System) .......................................................................... 1A-32

1.36 Control Panel & Engine Wiring - Isuzu

(Manual Winch System) .......................................................................... 1A-34

1.37 Control Panel & Engine Wiring - Isuzu

(Electric Winch System) .......................................................................... 1A-36

1.38 Schematic for 60 Hz Dome Lights ........................................................... 1A-38

Table of Contents

1A-2

1A OPERATION LIGHT TOWER

Laws Pertaining to Spark Arresters

Some states require that in certain locations, spark arresters be used on internal combustion engines. A

spark arrester is a device designed to prevent the discharge of sparks or flames from the engine exhaust.

It is often required when operating equipment on forested land to reduce the risk of fires. Consult the engine

distributor or local authorities and make sure you comply with regulations regarding spark arresters.

1.1 Safety Information

This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the

possibility of personal injury, damage to the equipment, or improper service.

CAUTION: Used without the safety alert symbol,

CAUTION indicates a potentially hazardous situation

which, if not avoided, may result in property damage.

Note:

Contains additional

information important to a procedure.

This is the safety alert symbol. It is used to alert you to

potential personal injury hazards. Obey all safety messages

that follow this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous

situation which, if not avoided, will result in

death or serious injury.

CAUTION indicates a potentially hazardous

situation which, if not avoided, may result in

minor or moderate injury.

WARNING indicates a potentially hazardous

situation which, if not avoided, could result in

death or serious injury.

!

WARNING

!

CAUTION

!

DANGER

1A-3

LIGHT TOWER OPERATION 1A

1.2 Operating Safety

Before using light tower be sure you read and understand all instructions! Equipment operated improperly or by

untrained personnel can be dangerous! Read the operating instructions and familiarize yourself with the location and

proper use of all instruments and controls. Inexperienced operators should receive instruction from someone familiar

with the equipment before being allowed to operate or set up the machine.

The area immediately surrounding the light tower

should be clean, neat, and free of debris.

Position and operate light tower on a firm, level

surface.

Never start a unit in need of repair.

Lower tower when not in use, or if high winds or

electrical storms are expected in the area.

Make certain light tower is well grounded and securely

fastened to a good earthen ground.

The tower extends up to 30 ft. (9 m). Make sure area

above trailer is open and clear of overhead wires and

obstructions.

Bulbs become extremely hot in use! Allow bulb and

fixture to cool 10–15 minutes before handling.

Keep area behind trailer clear of people while raising

and lowering mast! Never raise, lower or turn mast

while unit is operating!

Trailer must be leveled and outriggers extended

before raising tower. Outriggers must remain ex-

tended while tower is up.

If for any reason any part of mast hangs up or winch

cable develops slack while raising or lowering tower,

STOP immediately! Contact an authorized WACK-

ER service representative.

NEVER remove safety pin or pull mast locking pin

while tower is up!

NEVER use tower if insulation on electrical cord is

cut or worn through.

NEVER operate lights without protective lens cover

in place or with a lens cover that is cracked or

damaged!

NEVER adjust mast while unit is operating.

NEVER raise the mast or operate the light tower in

high winds.

DO NOT run engine indoors or in an area with poor

ventilation unless exhaust hoses are used.

DO NOT fill fuel tank near an open flame, while

smoking, or while engine is running.

DO NOT fill tank in an enclosed area with poor

ventilation.

DO NOT touch or lean against hot exhaust pipes or

engine cylinder.

DO NOT operate with the fuel tank cap loose or

missing.

DO NOT remove engine coolant cap while engine is

hot.

DO NOT clean air filter with gasoline or other types

of low flash point solvents.

Keep area around hot exhaust pipes free of debris to

reduce the chance of an accidental fire.

!

DANGER

WARNING

!

1.3 Operator Safety while using Internal Combustion Engines

Internal combustion engines present special hazards during operation and fueling! Failure to follow the safety guidelines

described below could result in severe injury or death. Also read and follow all safety warnings described in the Engine

Operator's Manual. A copy of this manual was supplied with unit when it was shipped from the factory.

1A-4

1A OPERATION LIGHT TOWER

1.4 Towing Safety

Towing a trailer requires care! Both the trailer and vehicle must be in good condition and securely fastened to each other

to reduce the possibility of an accident.

Open main circuit breaker before disconnecting bat-

tery cables.

Keep hands, feet, and loose clothing away from mov-

ing parts on generator and engine.

Replace all missing and hard-to-read labels. Labels

provide important operating instructions and warn of

dangers and hazards.

Make sure slings, chains, hooks, ramps, jacks, and

other types of lifting devices are attached securely and

have enough weight-bearing capacity to lift or hold the

equipment safely. Always remain aware of the posi-

tion of other people around you when lifting the equip-

ment.

1.5 Service Safety

Replace all guards and safety devices immediately

after servicing.

Before servicing light tower, make sure engine start

switch is turned to OFF, circuit breakers are open (off),

and negative terminal on battery is disconnected.

NEVER perform even routine service (oil/filter changes,

cleaning, etc.) unless all electrical components are

shut down.

Never allow water to accumulate around the base of

the light tower set. If water is present, DO NOT

service!

Never service electrical components if clothing or skin

is wet.

Check that the hitch and coupling on the towing

vehicle are rated equal to, or greater than, the trailer's

"gross vehicle weight rating" (GVWR).

Inspect the hitch and coupling for wear or damage.

DO NOT tow trailer using defective parts!

Make sure the coupling is securely fastened to the

vehicle.

Check tires on trailer for tread wear, inflation, and

condition.

Connect safety chains.

Make sure directional, backup, and trailer lights are

connected and working properly.

Check that lug nuts holding wheels are tight and that

none are missing.

Maximum recommended speed for highway towing is

45 MPH. Recommended off-road towing speed is not

to exceed 10 MPH or less depending on terrain.

If light tower is equipped with surge brakes, connect

breakaway chain safety hook to the bumper or rear of

the vehicle.

Test surge or electric brakes on light tower and brakes

on towing vehicle to be sure they are operating

properly, if light tower is so equipped.

The optional electric brake system requires a cab-

mounted electronic brake controller. Refer to opera-

tion instructions for your cab-mounted electric brake

controller for proper brake actuator adjustment and

brake system operation.

ALWAYS refer to the applicable Department of Trans-

portation regulations before towing.

HIGH VOLTAGE! This unit uses high voltage circuits capable of causing serious injury or death. Only a

qualified electrician should troubleshoot or repair electrical problems occurring in this equipment.

WARNING

!

WARNING

!

WARNING

!

1A-5

LIGHT TOWER OPERATION 1A

1.6 Technical Data

RELIART raluger ydobediw ylno8608

)RWVG(thgiewgnitarepO

.sbl

099124027312

).xorppa(thgieweugnoT

.sbl

061

)hxwxl(snoisnemiDlevarT

)mm(.ni

06x86x571

)5251x5271x5444(

06x28x571

)5251x3802x5444(

htgnelreliarT

)mm(.ni

)5472(801

dednetxetsam-thgieH

)m(.tf

)41.9(03

(metsysgnithgiL)spmaledilahlatemW000146

tsallaB erocdnalioC

seldnac.tf5.0@egarevocgnithgil.xaM

m(serca

2

)

)000,82–000,02(7–5)000,24(5.01

seriT

ezis

51R57/502P

ROTARENEG zH05 zH06

ycneuqerF

zH

2±052±06

tuptuosuounitnoC

Wk

0.60.60.8

tuptuO

V

022042/021

spmA

A

7252/05

epytnoitaticxE sselhsurB

rotcafrewoP

Ø1

0.10.1

daolllufotdaoloN-noitalugeregatloV

%

0.5±

)daol-on(deepS

mpr

00510081

ENIGNE atobuK uzusI

ledoM2-GBE509D40VP-1BL3

epyT leseiddeloocdiuqil,elcyc-4,rednilyc-3

gnitarrewopxam/niM

pH

9.11/5.011.61/5.41

)daol-on(deepsgnitarepO

mpr

0581zH06@0581zH05@0551

rotanretlA

W/A/V

063/03/21042/02/21

yrettaB

ACC/hA/V

055/56/21

renaelcriA

epyt

tnemeleepyt-yrd

leuF

epyt

leseid2.oN

yticapacknatleuF

)l(.lag

)5.97(12)5.97(12

noitpmusnocleuF

.rh/)l(.lag

)9.1(5.0)9.1(5.0

yticapactnalooC

)l(.stq

)37.4(0.5)37.4(0.5

yticapacliO

)l(.stq

)1.5(4.5)5.4(8.4

thgiewliO

EAS

ECroDC,CCIPA03W01ro04W01

1A-6

1A OPERATION LIGHT TOWER

1047SD47

1.7 Label Locations

Labels provide operating and safety information. Make sure that all the labels are present and legible.

1A-7

LIGHT TOWER OPERATION 1A

1047SD48

1045SD51

1045SD50

1A-8

1A OPERATION LIGHT TOWER

WARNING! Avoid crushing

area.

Tie-down point.

CAUTION! Lifting Point

CAUTION! Pressurized

contents. Do not open if

pump is hot.

WARNING! Hot surface.

WARNING! Pinching

hazard. Rotating ma-

chinery.

Electrical ground.

1.8 Safety and Operating Labels

This WACKER machine uses international pictorial labels where needed. These labels are described below:

Label Meaning Label Meaning

119319

119595

118584

114886

114903

114904

119589, 119590

1A-9

LIGHT TOWER OPERATION 1A

117826 117825

117823

114899 118916

113831

119317, 119593

117822

DANGER! A non-secured, fall-

ing mast will cause serious

injury or death if a person is hit.

To secure lowered mast be-

fore tilting, insert the lock bar

into the mast, then insert pin.

DANGER! A non-secured,

falling mast will cause seri-

ous injury or death if a person

is hit. To secure mast, insert

the lock bar into mast

mounted bracket then insert

pin.

DANGER! Electrical storage

device within. Contact a quali-

fied electrician for service or

to open electrical box. Elec-

tric shock will cause serious

injury or death.

DANGER! Electric shock

will cause serious injury or

death.

WARNING! Secure mast in

transport lock before lifting or

towing. A loose swinging mast

could cause personal injury or

machine damage.

WARNING! Stand clear of

front and rear of machine

when mast is being tilted up

or down.

WARNING! Read and under-

stand the supplied operator's

manual before operating this

machine. Failure to do so in-

creases the risk of injury to

yourself or others.

WARNING! Ultraviolet radia-

tion from lamp can cause

serious skin and eye irrita-

tion. Use only with provided

undamaged lens cover and

fixture.

Label Meaning

1A-10

1A OPERATION LIGHT TOWER

DANGER! Danger of asphyxiation! Read operator’s

manual for machine information. No sparks, flames,

or burning objects near fuel tank. Stop engine before

fueling. Diesel fuel.

117824

117821

WARNING! Completely lower tower before tilting

mast. Tilting an extended mast could cause serious

injury or death.

DANGER! Contact with overhead electrical power

lines will cause serious injury or death. Do not position

light tower under electrical power lines.

119050

1.8 Safety and Operating Labels (continued)

Label Meaning

DANGER! Danger of asphyxiation! Read operator’s

manual for machine information. No sparks, flames,

or burning objects near fuel tank. Stop engine before

fueling. Diesel fuel.

DANGER! Contact with overhead electrical power

lines will cause serious injury or death. Do not position

light tower under electrical power lines.

WARNING! Completely lower tower before tilting

mast. Tilting an extended mast could cause serious

injury or death.

117827

1A-11

LIGHT TOWER OPERATION 1A

117597

114894

1A-12

1A OPERATION LIGHT TOWER

117595

1.9 Operating Labels (manual winch system)

1A-13

LIGHT TOWER OPERATION 1A

117596

1.10 Operating Labels (electric winch system)

1A-14

1A OPERATION LIGHT TOWER

The tower extends up to 30 ft. (9 m). Make sure area

above trailer is open and clear of overhead wires

and obstructions.

1.11 Locating Trailer

1. For maximum light coverage locate tower at ground

level or in a spot higher than the area being lighted.

2. Position trailer on a firm, flat surface clear of overhead

wires and obstructions. Be sure that there is enough

area for outrigger extensions to be fully extended.

3. Connect ground stud (l) located on trailer frame to a

good earthen ground.

1.12 Leveling Trailer

Trailer must be leveled and outriggers extended

before raising tower. Outriggers must remain ex-

tended while tower is up. Failure to level trailer or

extend outriggers will severely reduce the stability of

the unit and could allow tower to tip and fall.

1. Pull locking pin on tongue jack (a) and rotate jack 90°

as shown in illustration above. Make sure jack snaps

into position.

Block or chock trailer wheels (b). Crank jack down to

raise trailer tongue off vehicle.

2. Pull outrigger lock pin (c) to release outrigger (see

opposite page). Pull both outrigger extensions (d) out

until you feel pin lock back in place. Rotate jacks (e)

down until they snap into position.

3. Rotate rear jack (f) down, as shown, making sure it

snaps into place.

4. Extend jack(s) on the highest side(s) of the trailer until

they rest firmly on the ground. Extend remaining jacks

until trailer is level.

WARNING

!

WARNING

!

1014SD08

k

f

b

GROUND

STUD

l

a

j

1A-15

LIGHT TOWER OPERATION 1A

g

c

e

i

c

1011SD10

d

h

5. Later models have a reversible hitch (n). Use either

the 2" ball or pintle end.

6. Use tongue jack (a) to raise trailer tongue up and then

lower it over hitch on towing vehicle. Lock hitch to

coupling and attach safety chains. Swivel tongue jack

90° and lock it in place.

7. Connect trailer wiring to towing vehicle. Check brake,

turn, and tail lights for proper operation.

8. Position light fixtures down (k). For rough, off-road

transportation remove bulbs from fixtures to avoid

damage.

9. Check tire inflation.

10. Attach red flag to end of mast before towing.

CAUTION: Maximum recommended speed for high-

way towing is 45 MPH. Recommended off-road towing

speed is not to exceed 10 MPH or less depending on

terrain.

1.14 Preparing Trailer for Towing or

Lifting

1. On units equipped with electric winch check that

telescoping lock pin (m) is in place and secured with

safety pin.

On units using manual winches check that mast

cradle lock pin (j) is in place and secured with safety

pin.

2. Make sure doors are properly latched.

3. Return outriggers to their travel position (i). Check

that outrigger bars and jacks are locked in place.

4. Crank rear jack (f) all the way in and rotate it 90°.

The light tower is now ready to lift. For towing, continue.

m

a TRAILER TONGUE JACK

b WHEEL CHOCKS

c OUTRIGGER LOCKING PIN

d OUTRIGGER EXTENSION

n

1011SD09

o

1.13 Adjusting Lights

Each light fixture can be aimed up, down, left or right.

Position each fixture by loosening bolts (g, h) and aiming

light in the desired direction. Tighten bolts after position-

ing lights.

Always return light fixtures to aim at ground when mast

is in the cradle for towing.

e OUTRIGGER LEVELING JACKS

(OPERATING POSITION)

f REAR LEVELING JACK

g FIXTURE BOLTS

h FIXTURE BOLTS

i OUTRIGGER JACKS

(TRAVEL POSITION)

j MAST CRADLE LOCK PIN

k LIGHT FIXTURES

(TRAVEL POSITION)

l GROUND STUD

m TELESCOPING LOCKING PIN

(ELECTRIC WINCH ONLY)

n REVERSIBLE HITCH

o LIFTING EYE

1A-16

1A OPERATION LIGHT TOWER

q

n

s

Manual Winch System

j

1017SD70

j CRADLE LOCKING PIN

n CABLE PULLEYS

o TONGUE WINCH

p MAST LOCKING PIN

q MAST WINCH

r SAFETY PIN

s LOCKING KNOB

3. Check winch cable for wear or damage, and make

sure it is resting properly in pulleys (n).

4. Using the winch located on the trailer tongue (o),

raise the mast to the vertical position until mast

locking pin (p) locks mast into place.

HIGH VOLTAGE! DO NOT use tower if insulation on

cord is cut or worn through. Repair or replace cord.

Bare wires in contact with the metal frame of the

trailer or tower can cause electrocution.

NEVER allow anyone to stand near the rear of the

unit during this operation.

1.15 Raising Tower (Manual Winch System)

1. Remove cradle lock pin (j) from cradle.

2. Check electrical cord for damage.

NEVER remove safety pin (r) or pull mast lock-

ing pin (p) while tower is up! Releasing locking

pin will cause mast to fall.

6. After tower is up and locked in place, use winch on

mast (q) to extend the mast to the desired height.

CAUTION: Do not extend tower beyond red marking

on middle mast tube!

See illustration on page 1-11.

7. Release the mast rotation locking knob (s). Rotate

mast until lights face the desired direction and tighten

knob.

o

rp

5. Secure the mast locking pin (p) in place using the

safety pin (r).

NEVER raise the mast or operate the light tower in

high winds.

WARNING

!

WARNING

!

WARNING

!

WARNING

!

Page is loading ...

Wacker Neuson LTWP4K User manual

This manual is also suitable for

Wacker Neuson LTWP4K User manual

Related papers

Other documents