Rinnai I060SN User manual

Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual

USER’S INFORMATION MANUAL

I-Series Condensing Boiler

Wall-Mounted, Gas-Fired Solo Boiler

SOLO MODELS

i060S (REB-A1800FF-US)

i090S (REB-A2600FF-US)

i120S (REB-A3500FF-US)

i150S (REB-A4400FF-US)

If the informaon in these instrucons are not followed exactly, a re or explosion may

result causing property damage, personal injury, or death.

• Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS

− Do not try to light any appliance.

− Do not touch any electrical switch; do not use any phone in your building.

− Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instrucons.

− If you cannot reach your gas supplier, call the re department.

• Installaon and service must be performed by a qualied installer, service agency or the gas supplier.

WARNING

Cered to ANSI Z21.13

and CSA 4.9

Central Heang

2 Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual

Thank you for choosing a Rinnai Condensing

Boiler. Before using the boiler, please read this

manual completely and retain it for future

reference.

As when using any appliance generang heat,

there are certain safety precauons you should

follow. See the “Safety Precauons” secon in

this manual for detailed safety precauons.

For the “Rinnai I-Series Condensing Boiler

Installaon and Operaon Manual”, please visit

rinnai.us.

1. Safety 3

1.1 Safety Symbols 3

1.2 Safety Precauons 4

1.3 Gas Operang Instrucons 6

2. About the Boiler 7

2.1 Front View 7

2.2 Boom View 8

2.3 Control Panel 9

2.3.1 Control Panel Features 9

2.3.2 Display Window 10

2.3.3 Pressure and Temperature 11

Display

3. Operang the Boiler 12

3.1 Turning the Boiler On or O 12

3.2 Change Units of Measurement 13

3.3 Change Control Panel Sounds 13

3.4 Change Child Lock Funcon 14

3.5 Adjust the Central Heang 15

Temperature

3.5.1 Sequence of Operaon for 17

Central Heang Temperature

3.5.2 Seng CH Comfort Modes 19

3.6 Indirect Tank DHW Basic 20

Operaon Sengs

4. Troubleshoong 21

4.1 Troubleshoong 21

4.2 Diagnosc Codes 23

4.2.1 Reset Diagnosc Codes 24

5. Maintenance 25

5.1 Owner Maintenance Schedule 25

5.2 Freeze Protecon 26

6. Notes 27

Following is a list of common acronyms and

abbreviaons used in this manual:

ANSI American Naonal Standards Instute

CH Central Heang

Solo Heang Only Boiler capable of DHW

through an indirect tank

DHW Domesc Hot Water

LWCO Low Water Cut O

NG Natural Gas

PP Polypropylene

PRV Pressure Relief Valve

PSI Pounds per square inch

For Your Records

Dealer Name:

Dealer Phone #:

Purchase Date:

Serial #:

Located on the le side of unit

Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual 3

• If the informaon in these instrucons is

not followed exactly, a re or explosion

may result causing property damage,

personal injury, or death.

• Do not store or use gasoline or other

ammable vapors and liquids in the

vicinity of this or any other appliance.

• WHAT TO DO IF YOU SMELL GAS:

− Do not try to light any appliance.

− Do not touch any electrical switch;

do not use any phone in your

building.

− Immediately call your gas supplier

from a neighbor’s phone. Follow the

gas supplier’s instrucons.

− If you cannot reach your gas

supplier, call the re department.

• Installaon and service must be

performed by a qualied installer, service

agency or the gas supplier.

• The warning signs in this manual are here

to prevent injury to you and others.

Please follow them explicitly.

WARNING

Indicates an imminently hazardous situaon

which, if not avoided, will result in personal

injury or death.

Indicates a potenally hazardous situaon

which, if not avoided, could result in personal

injury or death.

Indicates a potenally hazardous situaon

which, if not avoided, could result in minor or

moderate injury. It may also be used to alert

against unsafe pracces.

Safety alert symbol. Alerts you to

potenal hazards that can kill or hurt

you and others.

DANGER

CAUTION

WARNING

This manual contains the following important

safety symbols. Always read and obey all

safety messages.

1

4 Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual

Please read and follow the safety precauons listed below.

Environment: Air surrounding the boiler,

venng, and vent terminaon(s) is used

for combuson and must be free of any

compounds that cause corrosion of

internal components. These include

corrosive compounds that are found in

aerosol sprays, detergents, bleaches,

cleaning solvents, oil based paints/

varnishes, and refrigerants. The air in

beauty shops, dry cleaning stores, photo

processing labs, and storage areas for

pool supplies oen contains these

compounds. In applicaons ulizing room

air where there are high levels of

parculates, Rinnai oers a room air

screen. The boiler, venng, and vent

terminaon(s) should not be installed in

any areas where the air may contain

these corrosive compounds.

WARNING

Inspecng the Exhaust and Intake

Venng System:

• Visually inspect the enre exhaust

vent and intake system. Look closely

for blockages, deterioraon, leaks or

any other type of damage to the

system. Repair any joints that show

signs of leakage. Make sure the

intake vent pipe is connected and

properly sealed (if applicable).

• Examine the exhaust vent and air

intake to make sure they are clean

and free of obstrucons.

WARNING

This product can expose you to chemicals

including lead, lead compounds and carbon

disulde which are known to the State of

California to cause cancer, birth defects or

other reproducve harm. For more

informaon, visit

www.P65Warnings.ca.gov.

California law requires the following

Proposion 65 warning to be provided:

Should overheang occur or the gas

supply fail to shut o, do not turn o or

disconnect the electrical supply to the

pump. Instead, shut o the gas supply at

a locaon external to the appliance.

DANGER

Gas shut o valve

Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual 5

• Check the water pressure in the

central heang installaon regularly.

See the “Rinnai I-Series Condensing

Boiler Installaon and Operaon

Manual” for specic glycols,

inhibitors, and system cleaners

permied. Contact your installer in

case of doubt.

• Do not use this boiler if any part has

been under water. Immediately call

a qualied service technician to

inspect the boiler and to replace any

part of the control system and any

gas control which has been under

water.

• Flammable liquids such as cleaning

solvents, aerosols, paint thinners,

adhesives, gasoline and propane

must be handled and stored with

extreme care. These ammable

liquids emit ammable vapors and

when exposed to an ignion source

can result in a re hazard or

explosion. Flammable liquids should

not be used or stored in the vicinity

of this or any other gas appliance.

• Do not obstruct combuson air to

the boiler.

• Do not use an extension cord or

adapter plug with this appliance.

• Any alteraon to the appliance or its

controls can be dangerous and will

void the warranty.

WARNING WARNING

• DO NOT operate the boiler without

the front panel installed. The front

panel should only be removed for

service/maintenance or replacing

internal components.

• BURN HAZARD. Hot exhaust and

vent may cause serious burns. Keep

away from the boiler. Keep small

children and animals away from the

boiler.

• Heang supply and heang return

water pipes leaving the boiler can

be hot to touch.

• Rinnai recommends that every

home have a carbon monoxide (CO)

alarm in the hallway near bedrooms

in each sleeping area. Check

baeries monthly and replace them

annually.

• If using an Indirect Tank for DHW,

always check the water

temperature before entering a

shower or bath.

6 Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual

WARNING: If you do not follow these instructions EXACTLY, a fire or

explosion may result causing property damage, personal injury or loss of life.

A. This appliance does not have a pilot. It is equipped with an ignition device which

automatically lights the burner. Do not try to light the burner by hand.

B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to

the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

• DO NOT try to light any appliance.

• DO NOT touch any electric switch; DO NOT use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

C. Use only your hand to turn the gas control valve. Never use tools. If the gas control valve

will not turn by hand, don’t try to repair it, call a qualified service technician. Force or

attempted repair may result in a fire or explosion.

D. Do not use this appliance if any part has been under water. Immediately call a qualified

service technician to inspect the appliance and to replace any part of the control system

and any gas control which has been under water.

1. Set the temperature controller to the lowest setting.

2. Turn off all electric power to the appliance if service is to be performed.

3. Turn the manual gas control valve located at gas inlet of appliance clockwise to the

OFF position.

TO TURN OFF GAS TO APPLIANCE

1. STOP! Read the safety information above on this label.

2. Set the temperature controller to lowest setting.

3. Turn off all electric power to the appliance.

4. This appliance does not have a pilot. It is equipped with a direct ignition device which

automatically lights the burner. DO NOT try to light the burner by hand.

5. Turn the manual gas control valve located at gas inlet of appliance clockwise to the

OFF position.

6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If

you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t

smell gas, go to the next step.

7. Turn the manual gas control valve located at gas inlet of appliance counterclockwise

to the ON position.

8. Turn on all electric power to the appliance.

9. Set the temperature controller to desired setting.

10. If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance”

and call your service technician or gas supplier.

OPERATING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE OPERATING

Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual 7

The I-Series Condensing Boiler is a wall-mounted, gas-red boiler designed to provide heang to

the building with the ability to connect an indirect tank for DHW producon.

For complete boiler informaon, refer to the “Rinnai I-Series Condensing Boiler Installaon

Manual” supplied with the boiler, or visit rinnai.us.

5

2

Controller

Vent Connecons

Plumbing/Gas

Connecons

8 Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual

Supply to Central Heang System

Return from CH System

Primary-Secondary Heang Kit

Central Heang Pressure Relief

Valve (supplied with boiler)

Central Heang Supply

Condensate Drain

Gas Supply

Central Heang Return

Central Heang Pressure

Gauge

Gas Shut O Valve

Boiler Pump

All items are eld-supplied unless otherwise noted.

Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual 9

❶

❷

❸

❹

❺

❻

❼

MODE

Eco

❽

MODE

Selects various

boiler sengs.

Up/Down

Arrows

Scrolls through

available menu

opons including

adjusng the

temperature.

Central Heang

From the factory, this opon is

turned o by default. The

boiler runs o thermostat

inputs on the control board.

For any adjustments, contact a

trained and qualied

professional for seng

assistance. Adjustments must

be made by a trained and

qualied professional for this

mode to operate correctly.

Indirect Tank On

Press to run the boiler in

DHW with Indirect Tank

mode.

Switching Operaon Mode

Press to switch between

DHW (Indirect Tank) and

CH for temperature seng.

Select Buon

Press to select the opon

in the display window.

❶

❷

❸

❹

❻

❼

Display Window

Displays boiler status

informaon.

See Display Window

secon for more

informaon.

❽

❺

Eco

Selects Eco or

Comfort

operaon mode.

❾

❿

❾

❿

CH Buon LED

When the LED light above

the CH buon is

illuminated, CH mode is

acve.

Indirect Tank Buon LED

When the LED light above

the Indirect Tank buon is

illuminated, Indirect Tank

mode is acve.

10 Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual

When the boiler is turned on, the main screen (also called the home screen) appears in the display.

❶

❷

❸

❼

❽

❾

❺

❻

❿

❹

Central Heang Mode Acve

Maintenance Mode Icon

Appears when the boiler is in

Parameter Sengs Mode, Deaeraon

Mode, Performance Data Mode, Error

History Mode, etc.

Outdoor Thermostat Connected

❶

❷

❸

❹

❺

❻

Freeze Protecon Acve

Eco Seng Acve

(When no icon is present, Comfort

Mode is acve.)

Indirect Tank

Blinking: Operaon is occurring.

Light is On: Indirect Tank temperature

is sased.

“In Use” Light (boiler has red and is

running)

Unit of Measurement for Pressure

Note: Pressure and temperature are

alternately displayed on the controller.

Setpoint Temperature, Current

Temperature or Current Pressure

Note: Pressure and temperature are

alternately displayed on the controller.

❼

❽

❾

❿

Unit of Measurement for Temperature

Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual 11

MODE

Eco

MODE

Eco

MODE

Eco

The boiler will display the current pressure

or temperature as shown below.

If the boiler is in standby and the CH ON and

Indirect Tank ON buons are not illuminated,

the current system pressure will display.

When the boiler is in CH operaon and CH

standby (CH icon is displayed), the current

pressure and the CH supply temperature will

alternately display.

Pressure

CH Supply

Temperature

• If a warning diagnosc code appears, the

code will cycle quicker between the

current pressure, temperature, and the

diagnosc code.

• If an error diagnosc code appears, only

the code will display.

Current System

Pressure

20

PSI

20

PSI

160

°F

Alternates

display every ve

seconds

When the boiler is in Indirect Tank

Operaon or Standby (Indirect Tank

icon is displayed), the current system

pressure and the Indirect Tank set point

temperature will alternately display.

Alternates

display every ve

seconds

Current System

Pressure

MODE

Eco

20

PSI

Pri.

DHW Set Point

Temperature

MODE

Eco

Pri.

120

°F

12 Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual

This secon includes instrucons for starng and operang the boiler.

5

3

Connect power to the boiler by plugging it into a power outlet. The controller will light up and is

now ready to be set for CH or DHW (if using an Indirect Tank).

Do not use an extension cord or adapter plug with this appliance.

WARNING

Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual 13

MODE

Eco

MODE

Eco

MODE

Eco

MODE

Eco

MODE

Eco

Press the Up or Down arrows to select a unit.

• F = U.S. Measurements (°F/PSI)

• C = Metric (°C/bar)

Press the Mode buon.

To change the units of measurement appearing

on the boiler display, follow the steps below.

1: F

Press the Select buon.

1:F

Press the Mode buon

twice. 2:on should appear

on the display. Press the Up

or Down arrows to select

ON or OFF.

2: On

Press the Select buon.

2:Off

To turn the control panel click sound on or o,

follow the steps below.

14 Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual

MODE

Eco

MODE

Eco

To turn the child lock funcon on or o, follow

the steps below.

NOTE

• When Child Lock is enabled, the only

funcon available is to turn o

Central Heang (by pressing the

Central Heang buon on the

controller); this occurs only if DIP

switch 2 is set to the ON posion. See

the “DIP Switches” secon in the

“Rinnai I-Series Condensing Boiler

Installaon and Operaon Manual”

for more informaon.

• When there are mulple controllers

installed on the same boiler, you can

only lock the controller that has

priority.

• If a buon is pressed when the Child

Lock funcon is engaged, “LOC” will

be displayed on the controller.

Press the Mode buon three mes.

3:OFF should appear on the display.

Press the Up or Down arrows to select:

• OFF - Child Lock OFF

• LOC - Child Lock ON

Press the Select buon.

3: OFF

3:loc

MODE

Eco

LOC

Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual 15

MODE

Eco

MODE

Eco

MODE

Eco

To adjust the CH setpoint temperature, follow

the steps below.

Press the Switch Operaon Mode

buon unl the Central Heang

Acve buon appears on the home

screen.

Adjust the temperature with the Up

or Down arrows unl the appropriate

temperature is displayed.

Press the Select buon to

conrm the temperature.

This temperature seng is

displayed for a few seconds

and then returns to standby

mode.

140

°F

180

°F

IMPORTANT

When outdoor reset control acvates, the

target supply temperature for the CH

system will not follow the CH seng

temperature.

20

PSI

16 Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual

The CH target setpoint temperature can be set

in 2°F (1°C) increments between 104°F-180°F

(40°C-82°C).

Factory Default: 140°F

Target Setpoint Temperatures

Type of Heat

Emier

Typical

Minimum

Supply

Temperature

Typical

Maximum

Supply

Temperature

Hydronic Air

Handler

120 - 140°F 140 - 180°F

Unit Heater 130 - 140°F 160 - 180°F

Base Board

Convectors

100* - 140°F 140 - 180°F

Cast Iron/

Panel

Radiator

90* - 120°F 140 - 180°F

Undermount

Radiant

100* - 120°F 120 - 150°F

Below are some typical target temperatures for

various heat emiers. These are basic guidelines;

thus, check with the emier manufacturer or

consult your heang design engineer.

Only adjust the target setpoint

temperature of the system by consulng

with the installer of the system or other

qualied professionals. If the target

setpoint temperature is adjusted too high

for the heat emiers in use, property

damage may occur.

WARNING

*Other hydronic components may be necessary

to achieve minimum supply temperatures.

Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual 17

MODE

Eco

MODE

Eco

MODE

Eco

MODE

Eco

In room thermostat mode, the

CH buon does not aect

heang operaon. Operaon is

only possible with a call for heat

from the room thermostat.

When a call for heat comes from

the thermostat, the heang

operaon starts and the CH Acve

icon is illuminated.

When the boiler ignites, the

In Use icon is illuminated.

80

°F

178

°F

20

PSI

When the call for heat from

the thermostat ends, the

heang operaon will turn

o and the CH Acve icon

will no longer be illuminated.

20

PSI

The boiler can operate in either of two

sengs:

• A room thermostat

• The CH buon being acvated

Below is the sequence of operaons for

starng central heang via the room

thermostat (default):

NOTE

The CH icon will connue to

display for 24 hours beyond the last

call for heat from the thermostat.

18 Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual

MODE

Eco

MODE

Eco

MODE

Eco

MODE

Eco

Press the CH buon to

begin operang the CH

system.

The CH Acve icon is

displayed and the LED

above the CH buon is

illuminated.

When the boiler ignites, the

In Use icon is illuminated.

80

°F

178

°F

20

PSI

Press the CH buon again to

stop CH operaon. The boiler

will cycle ON/OFF based on

the temperature water the

boiler observes.

When the heang stops, the

LED above the CH buon will

no longer be illuminated, and

the CH Acve icon will no

longer be illuminated.

20

PSI

This operaon is only

available when the CH buon

is selected. See the “Rinnai

I-Series Condensing Boiler

Installaon and Operaon

Manual” for further details.

If the boiler installer selected to begin central

heang by pressing the CH buon, below is

the sequence of operaons appearing on the

controller:

NOTE

Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual 19

MODE

Eco

MODE

Eco

Eco Mode (Default)

The Eco icon will illuminate

when Eco Mode is acve.

Comfort Mode

The Eco icon will not illuminate

when Comfort Mode is acve.

To reduce the amount of gas used in CH

operaon, Eco mode will turn the space heang

o for ve minutes at random intervals.

No Icon

Comfort Mode

Eco Mode (Default)

Central Heang Eco mode is a gas saving funcon available on the I-Series Solo boilers.

The boiler will operate via a call for heat from

the thermostat or the CH buon, depending on

the selecon made on DIP Switch 2. This mode

will use more gas but will provide a more

consistent home heang temperature.

20 Rinnai I-Series Condensing Solo Boiler User’s Informaon Manual

The appliance can change the indirect tank set

point temperature at the boiler controller when

the indirect tank is connected to the boiler PC

Board. This is only applicable when using the

indirect tank thermistor.

Press the Indirect Tank buon, if

the LED is not illuminated above it.

If it is, proceed to step 2.

Adjust the temperature with the

Up or Down arrows unl the

appropriate temperature is

displayed.

MODE

Eco

20

PSI

MODE

Eco

140

°F

MODE

Eco

120

°F

Indirect Tank Temperature

Sengs

Temperature

120°F

(50°C)

130°F

(55°C)

140°F

(60°C)

150°F

(65°C)

Press the Switch Operaon Mode

buon unl the Indirect Tank

buon appears on the home

screen.

MODE

Eco

20

PSI

Press the Select buon to conrm

the temperature. The set point

temperature will be displayed for a

few seconds and will then return to

the standby mode.

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