Simplicity 1696133 TRIPLE BAGGER FOR 46" ZT MOWERS, 1696133A-00 User manual

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Mfg. No. Description
1696133 Triple Bagger for 46” ZT Mowers
1696133A-00 Triple Bagger for 46” ZT Mowers
1755007
Rev. B
Triple Bagger
ATTACHMENT
OPERATOR’S
MANUAL
Copyright © Briggs & Stratton Corporation
Milwaukee, WI USA. All Rights Reserved
Not for Reproduction
2
Not for Reproduction
3
Table of Contents
Hardware / Parts Identifications .................................................. 4
Hardware Bag Contents ................................................................ 5
Hardware Box Contents ................................................................ 7
Operator Safety / CATCHER ......................................................... 9
Assembly ....................................................................................... 10
Install Front Ballasts .................................................................. 10
Bumper and Bumper Plate Installation ...................................... 10
Install Rear Bracket ................................................................... 12
Mower Mounting Hardware Installation ..................................... 12
Bae Assembly ........................................................................ 13
Tube Assembly .......................................................................... 13
Bag & Cover Support Assembly ................................................ 14
Attach Collector Bags ................................................................ 15
Attach Cover Assembly ............................................................. 15
Upper & Middle Tube Assembly ................................................ 15
Operation ...................................................................................... 16
Before Operation ....................................................................... 16
Mowing with the Catcher ........................................................... 16
After Operation .......................................................................... 16
Collector Removal ..................................................................... 17
Storage .......................................................................................... 17
Warranty ......................................................................................... 18
NOTE: In these instructions, “front”, “back”, “left” and “right” are
referenced from the operating position.
Not for Reproduction
4
Lower case letters identify pre-assembled and / or pre-existing hardware / parts.
Upper case letters identify hardware / parts that are found in the kit (pages 5-8).
Hardware / Parts Identification
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5
Hardware Bag Contents
C - CARRIAGE BOLT,
5/16” - 18 X 1.75” (Qty. 6)
D - NUT, Nylock ESNA,
5/16” - 18 (Qty. 5)
A - CARRIAGE BOLT,
5/16” - 18 x 2.75” (Qty. 2)
B - NUT, Lock,
.312” - 18 (Qty. 2)
E - NUT, Flange,
5/16” - 16 (Qty. 8)
G - CARRIAGE BOLT,
(Qty. 1)
H - SPACER,
(Qty. 1)
I - WASHER,
.321” X 1.40” X .10” (Qty. 1)
F - KNOB, Handle,
(Qty. 2)
X - TAPTITE,
5/16” - 18 X .75” (Qty. 2)
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6
Hardware Bag Contents
J - CARRIAGE BOLT,
5/16” -18 x 0.75” (Qty. 4)
K - CARRIAGE BOLT,
3/8” - 16 x 1.0” (Qty. 4)
L - NUT, Hex Flange,
3/8”-16 (Qty. 4)
M - PIN, Cover Hinge,
3/8” X 3.75” (Qty. 2)
N - PIN, Hair,
1.875” (Qty. 2)
O - SCREW,
1/4” ABX .75” (Qty. 1)
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7
Hardware Box Contents
DD - REAR BRACKET
(Qty. 1)
AA - BALLASTS
(Qty. 7)
EE - BAGGING BOOT
(Qty. 1)
FF - BAFFLE, Right
(Qty. 1)
BB - TOP BUMPER
(Qty. 1)
CC - BUMPER PLATE
(Qty. 1)
HH - BAG & COVER SUPPORT
(Qty. 1)
GG - BAFFLE, Left
(Qty. 1)
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8
Hardware Box Contents
II - COLLECTOR BAGS
(Qty. 3)
JJ - COVER
(Qty. 1)
KK - MIDDLE TUBE,
(Qty. 1)
LL - UPPER TUBE
(Qty. 1)
Not for Reproduction
9
Safety Decals
Several safety labels are installed on the unit to remind you
of important information while you are operating your unit.
All DANGER, WARNING, CAUTION and instructional
messages on your rider, attachments and mower should be
carefully read and obeyed. Personal bodily injury can result
when these instructions are not followed. The safety decals
below are on your product.
If any decals are lost or damaged, replace them at once.
See your local dealer for replacements. These labels are
easily applied and will act as a constant visual reminder to
you, and others who may use the equipment, to follow the
safety instructions necessary for safe, effective operation.
Attachment Decal
Part Number 1732819
Thrown Objects Hazard
Operator Safety / CATCHER
Recommended Accessories
• Front counterweight is recommended when using rear-
mounted grass catcher.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit,
severe personal injury or death to you, or bystanders, or damage to property or equipment. The triangle in
text signifies important cautions or warnings which must be followed.
General Warnings
• Know the unit’s controls and how to stop quickly.
READ THE OPERATOR’S MANUALS.
• Read and obey all safety decals.
• Only allow responsible adults, who are familiar with
the instructions, should operate the unit.
• Disengage the PTO. Shut off the engine and wait for
all moving parts to stop before attaching, adjusting, or
disconnecting any part of the collection system.
• Check the collection system to make sure it is bolted
tightly to the unit.
• DO NOT operate the unit without either the entire
grass catcher or the deflector in place.
• DO NOT mow in reverse unless absolutely
necessary. Always look down and behind before and
while travelling in reverse.
• DO NOT turn sharply when travelling alongside a
building or any object. Slow down before turning.
• DO NOT carry passengers.
• When collection system is removed from the mower
deck, the deflector must be properly installed.
• Collector bags are subject to deterioration and wear
during normal use. Inspect the bag periodically for
tears, holes, or weak spots and replace with a new
bag that meets manufacturer’s durability standards.
• Grass should be cut often but not too short. If grass is
too long or lush, it may be necessary to keep ground
speed to a minimum or to cut only half the width to
prevent clogging. If grass is too high, operate with
mower in high cutting position. Cut the grass again in
lower cutting position, if desired.
• Before mowing, clear the lawn of all sticks, stones,
wire and other debris which may be caught or thrown
by the mower blades.
• The blower housing should be removed for cleaning.
If a large amount of cut grass is spilling out from under
the deck, the tube may be plugged or grass bags
are full. Shut off tractor, disengage the PTO, remove
the key, and allow all moving parts to stop before
disconnecting the tube.
• For added stability and to prevent tipping or loss of
control:
a. Use reduced speed on uneven ground and when
turning corners.
b. Reduce loads on hillsides. It is recommended
that the collection system be kept only half full when
negotiating any slopes. Start mowing on slopes when
the collection system is empty.
c. Mow up and down the face of slopes; never across
the face of any slope.
Never operate on slopes greater than 17.6%
(10°).
Not for Reproduction
10
Assembly
WARNING
Before beginning any service work turn off the PTO, set
the parking brake, turn off the ignition, and disconnect
the spark plug wire(s).
RIDER SHOULD BE COOL BEFORE
STARTING INSTALLATION.
Install Front Ballasts
1. Remove existing bolts (a, Figure 1) and nuts (b) from
front of rider frame.
a
b
Figure 1
2. Install the seven ballasts (AA, Figure 2) against the front
of rider frame and secure with carriage bolts (A) and
locknuts (B).
A
B
Figure 2
Bumper and Bumper Plate Installation
1. Attach top bumper (BB, Figure 3) to rear of rider frame
securing with taptites (X).
NOTE: Some models will have factory installed taptites
(X) in frame.
BB
X
X
Figure 3
NOTE: If the shoulder bolts on the rear of the rider frame
have push nuts (a, Figure 4), proceed to Step 5.
a
Figure 4
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11
Assembly
MUFFLER MUST BE COOL before proceeding with Steps
2 and 3.
2. Locate muffler shield (c, Figure 5) under rear of rider
frame. Remove and retain taptites (d). Remove muffler
shield.
c d
Figure 5
3. Remove and retain the taptites (e, Figure 6) that secure
the muffler to rear of rider.
NOTE: Removal of taptites will cause the muffler to
come loose.
4. Remove and retain existing shoulder bolt nuts (f, Figure
6) from the rear of rider.
f
e
Figure 6
5. Align bumper plate (CC, Figure 7) holes with holes on
bumpers. Attach plate to frame by sliding lower part of
plate over existing shoulder bolts and secure with nuts
(f) removed from previous step. Finger tighten nuts.
6. Secure upper part of bumper plate to bumpers using
carriage bolts (C) and nuts (D). Finger tighten nuts.
7. Tighten nuts previously finger tightened in Steps 5 and
6.
f
C D
CC
Figure 7
NOTE: The following steps apply ONLY if muffler shield
and muffler were removed.
8. Re-install the muffler using taptites that were removed
in Step 3.
9. Re-install the muffler shield using taptites that were
removed in Step 2.
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12
Install Rear Bracket
1. Insert carriage bolts (C, Figure 8) through the inside of
back bumper plate.
2. Secure each carriage bolt with two locknuts (E).
NOTE: Install first nut with lock facing toward the
bumper plate. Install second nut with lock facing away
from bumper plate.
CE
Figure 8
3. Install the rear bracket (DD, Figure 9) onto carriage bolt
assemblies (a).
NOTE: To hook rear bracket onto bumper, rotate back
toward tractor and down allowing bolts to pass through
slots of bracket as shown in Figure 9.
4. Secure with knobs (F).
a
DD
F
Figure 9
Mower Mounting Hardware Installation
1. Remove and retain knob, washer, nut and carriage bolt
(a, Figure 10) from back of bagging boot (EE).
aEE
Figure 10
2. On the left side of discharge opening, insert carriage
bolt (b, Figure 11) thru inside of mower deck and secure
with nut (c). Use nut and carriage bolt removed from
previous step.
NOTE: Washer and knob removed in Step 1 will be
used in a later section.
c
b
Figure 11
3. Remove existing hardware from outside of the front-
right wheel bracket.
4. Replace with carriage bolt (G, Figure 12), spacer (H),
washer (I) and secure with locknut (D).
NOTE: Concave of washer (I) should face towards the
mower.
D
I GH
Figure 12
Assembly
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13
Bae Assembly
1. Raise mower to highest position.
2. Refer to Figure 13 for proper baffle placement.
9.3”
5.4”
Left Side of MowerRight Side of Mower
Closest to
Discharge Opening
Figure 13
3. Insert carriage bolts (J, Figure 14) from inside of mower
through holes in right side baffle (FF) and secure with
flange nuts (E).
4. Insert carriage bolts (J) from inside of mower through
holes in left side baffle (GG) and secure with flange nuts
(E).
E
J
GG
E
J
FF
Figure 14
Assembly
Tube Assembly
1. Ensure latch hardware is in the correct hole for the 46”
mower as shown in Figure 15.
Note: Figure 15 shows the proper alignment of latch
hardware.
46” Mower
(Front Hole)
Figure 15
2. Slide top of bagging boot underneath deflector
mounting bracket (b, Figure 16).
3. Slide tab (c) of bagging boot inside of mower deck.
b c
Figure 16
4. Fit left side of bagging boot (EE, Figure 17) onto
carriage bolt assembly (a).
a EE
Figure 17
GG
FF
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5. Rotate latch (d, Figure 18) into pocket of hardware
assembly (e).
e
d
Figure 18
6. Secure boot onto rear carriage bolt assembly with
washer (f, Figure 19) and knob (g).
Note: Use washer and knob retained from Step 1 in
“Mower Mounting Hardware Installation” section.
f
g
Figure 19
Assembly
Bag & Cover Support Assembly
1. Install the bag and cover support (HH, Figure 20) to the
rear bracket (DD) using carriage bolts (K) and locknuts
(L).
HH
DD
DD
L
K
Figure 20
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Assembly
Attach Collector Bags
1. Attach collector bags (II, Figure 21) using grass bag
hanger (a) to bag hanger post (b).
b
a
II
Figure 21
Attach Cover Assembly
1. Attach cover assembly (JJ, Figure 22) to bag and cover
support (HH) using hinge pivots (a). Secure cover using
hinge pins (M) and hair pins (N).
N
N
JJ
M
HHa
Figure 22
Upper & Middle Tube Assembly
1. Slide middle tube (KK, Figure 23) into upper tube (LL).
Secure with screw (O), correct hole placement shown
in Figure 24.
KK
O
LL
46” Mower
Figure 23
2. Slide the upper / middle tube assembly (a, Figure 25)
into cover (JJ) aligning ridge (b) with cutout (c).
NOTE: Raise the cover for ease of tube assembly
insertion.
3. Slide upper / middle tube assembly over bagging boot
(EE). Fit hole in strap over pin (d).
EE
a
JJ
bc
d
Figure 24
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16
Operation
Before Operation
Clear the lawn of all sticks, stones, wire and other debris
which may be caught or thrown by the mower blades.
Check grass condition. If wet, wait until later in the day.
If grass is wet, the grass catcher is likely to become
plugged.
For efficient bagging, air circulation under the mower
deck, through the chute and into the bag is very
important.
For this reason, BEFORE YOU BEGIN MOWING you
should make certain the underside of the mower and
the underside of the catcher lid are free from grass and
debris.
Make sure that there is a snug fit between mower deck,
blower housing, tubes, and grass catcher cover.
Mowing with the Catcher
Always operate with throttle at full speed when mowing.
Grass should be cut often, and not too short. If grass is too
long or lush it may be necessary to keep ground speed
to a minimum or to cut only half the width of the mower to
prevent clogging. If grass is long, operate with mower in
high cutting position for first pass, cutting again in a lower
position on a second pass.
Do not open the cover with mower engaged.
If a large amount of cut grass is spilling out from under
deck, the tube may be plugged or the bags may be full—
discontinue mowing, stop the unit, disengage the PTO, shut
off the engine and then empty the catcher or clear the tube.
WARNING
ALWAYS shut off the tractor. Disengage the PTO, and
allow all moving parts to stop BEFORE disconnecting or
clearing tube, or emptying catcher.
Before leaving the operator’s position for any reason,
engage the parking brake, disengage the PTO, stop the
engine and remove the key.
To reduce fire hazard, keep the engine, rider and mower
free of grass, leaves and excess grease. Do not stop
or park rider over dry leaves, grass or combustible
materials.
CAUTION
Before you begin operating the unit be certain you have
read all of the safety and operational information of this
instruction sheet, as well as the Operator’s Manual for
the tractor and any other attachments
NOTE: Never operate on slopes greater than 17.6%
After Operation
Remove any debris from the screen on the underside of
the lid.
The blower housing and tube should be removed for
cleaning.
Inspect the grass bags for wear or damage. Make sure that
there is a snug fit between mower deck, blower housing,
tubes, and grass catcher cover.
CAUTION
Do not leave grass in bagger containers. Empty
containers after each use and before storing. Failure
to do so may result in spontaneous combustion which
could develop into a fire.
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Storage
Figure 25
Storing The Grass Catcher
Clean the grass catcher thoroughly using a mild detergent
(other products may damage the tube). Remove any debris
from the screen on the underside of the lid.
If paint has been scratched on metal parts, touch up with
paint, or apply a thin film of oil to prevent corrosion.
Store in a dry area. Dry thoroughly before storing for a long
period of time. Always store away from moisture.
Collector Removal
CAUTION
Operation Without Bagger
For operation without bagger, the mower deflector
MUST be properly installed in the down position and
retained by the spring latch.
1. Lift up cover (JJ, Figure 25) then remove and empty
bags (II).
2. Loosen strap from bagging boot (EE) and remove
middle/upper tube assembly (KK, LL). Remove tube
assembly from cover.
3. Remove hair pins (N) and hinge pins (M) then remove
cover.
4. Remove hitch and frame assembly (HH) from rear of
tractor.
5. Remove knob and washer from boot assembly (EE).
6. Rotate latch (b) from hardware assembly and remove
bagging boot. Ensure that discharge chute (c) returns to
the DOWN position.
IIJJ
HH
EE
LL
KK
b a
c
M N
Operation
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18
Warranty
80004543EN (Rev. E)
BRIGGS & STRATTON PRODUCTS WARRANTY POLICY
LIMITED WARRANTY
Briggs & Stratton warrants that, during the warranty period specified below, it will repair or replace, free of charge, any part that is defective in material or workmanship
or both. Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for and is
subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at www.briggsand-
stratton.com. The purchaser must contact the Authorized Service Dealer, and then make the product available to the Authorized Service Dealer for inspection and test-
ing.
There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to the war-
ranty period listed below, or to the extent permitted by law. Liability for incidental or consequential damages are excluded to the extent exclusion is
permitted by law. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or countries do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you. This warranty gives you specific legal rights and you may
also have other rights which vary from state to state or country to country.**
WARRANTY PERIOD
** In Australia - Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be
of acceptable quality and the failure does not amount to a major failure. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at
BRIGGSandSTRATTON.COM, or by calling 1300 274 447, or by emailing or writing to [email protected], Briggs & Stratton Australia Pty Ltd, 1
Moorebank Avenue, NSW, Australia, 2170.
The warranty period begins on the date of purchase by the first retail or commercial consumer. “Consumer use” means personal residential household use by a retail con-
sumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes. Once a product has experienced commercial use, it
shall thereafter be considered as a commercial use product for purposes of this warranty.
To ensure prompt and complete warranty coverage, register your product at the website shown above or at www.onlineproductregistration.com.
Save your proof of purchase receipt. If you do not provide proof of the initial purchase date at the time warranty service is requested, the manufacturing date of the product
will be used to determine the warranty period. Product registration is not required to obtain warranty service on Briggs & Stratton products.
ABOUT YOUR WARRANTY
Warranty service is available only through Briggs & Stratton Authorized Service Dealers. Most warranty repairs are handled routinely, but sometimes requests for warranty
service may not be appropriate. This warranty covers only defects in materials or workmanship. It does not cover damage caused by improper use or abuse, improper
maintenance or repair, or normal wear and tear.
Improper Use and Abuse - The proper, intended use of this product is described in the Operator’s Manual. Using the product in a way not described in the Operator’s
Manual or using the product after it has been damaged will not be covered under this warranty. Warranty coverage will also not be provided if the serial number on the
product has been removed or the product has been altered or modified in any way, or if the product has evidence of abuse such as impact damage or water/chemical cor-
rosion damage.
Improper Maintenance or Repair - This product must be maintained according to the procedures and schedules provided in the Operator’s Manual, and serviced or
repaired using genuine Briggs & Stratton parts or equivalent. Damage caused by lack of maintenance or use of non-original parts is not covered by warranty.
Normal Wear and Tear - Like most mechanical devices, your unit is subject to wear even when properly maintained. This warranty does not cover repairs when normal
use has exhausted the life of a part or the equipment. Maintenance and wear items such as filters, belts, cutting blades, and brake pads (except engine brake pads) are
not covered by warranty due to wear characteristics alone, unless the cause is due to defects in material or workmanship.
Other Exclusions - This warranty excludes damage due to accident, abuse, modifications, alterations, improper servicing, freezing or chemical deterioration.
Attachments or accessories that were not originally packaged with the product are also excluded. This warranty does not include used, reconditioned, second-hand, or
demonstration equipment or engines. This warranty also excludes failures due to acts of God and other force majeure events beyond the manufacturer’s control.
Item Consumer Use Commercial Use
Accessory/Attachment 12 months None
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Notes
Not for Reproduction
Not for Reproduction
/