7500-G Series 96 in. (244 cm) 38 HP

Toro 7500-G Series 96 in. (244 cm) 38 HP, 7500-G Series 96" (244 cm) 38 HP, 96in Air Cool Z Master Professional Riding Mower User manual

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FormNo.3435-701RevB
96inAirCoolZMaster
®
ProfessionalRidingMower
ModelNo.74090—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3435-701*B
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.The
grossornettorqueofthisenginewaslaboratory
ratedbytheenginemanufacturerinaccordancewith
theSocietyofAutomotiveEngineers(SAE)J1940
orJ2723.Asconguredtomeetsafety,emission,
andoperatingrequirements,theactualenginetorque
onthisclassofmowerwillbesignicantlylower.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyprofessional,hiredoperators.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialorcommercialproperties.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorT oroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial
numberdecaltoaccesswarranty,parts,andother
productinformation.
g235670
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
3
Contents
Safety.......................................................................5
SafetyAlertSymbol............................................5
GeneralSafety...................................................5
SlopeIndicator...................................................6
SafetyandInstructionalDecals..........................7
ProductOverview...................................................13
Controls...........................................................14
HorizonDisplayMonitor................................14
Specications..................................................16
BeforeOperation.................................................16
BeforeOperationSafety...................................16
AddingFuel......................................................18
PerformingDailyMaintenance..........................18
BreakinginaNewMachine..............................19
UsingtheRolloverProtectionSystem
(ROPS).........................................................19
UsingtheSafety-InterlockSystem....................20
PositioningtheSeat..........................................21
UnlatchingtheSeat..........................................21
ChangingtheSeatSuspension.........................21
DuringOperation.................................................22
DuringOperationSafety...................................22
OperatingtheParkingBrake.............................24
LoweringtheWingDecks.................................25
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................25
StartingtheEngine...........................................26
ShuttingOfftheEngine.....................................26
RaisingandLockingtheWingDecks................27
UsingtheMotion-ControlLevers.......................27
DrivingtheMachine..........................................28
AdjustingtheHeightofCut...............................29
AdjustingtheAnti-ScalpRollers........................30
OperatingTips.................................................31
AfterOperation....................................................32
AfterOperationSafety......................................32
UsingtheDrive-Wheel-ReleaseValves............32
TransportingtheMachine.................................33
Maintenance...........................................................35
MaintenanceSafety..........................................35
RecommendedMaintenanceSchedule(s)...........36
Lubrication..........................................................37
GreasingtheMachine.......................................37
LubricatingtheMowerDeck-LiftPivots.............37
GreasingtheMowerDeck................................38
LubricatingtheCaster-WheelHubs..................38
EngineMaintenance...........................................39
EngineSafety...................................................39
ServicingtheAirCleaner..................................39
ServicingtheEngineOil....................................41
ServicingtheSparkPlug...................................43
CheckingtheSparkArrester.............................44
FuelSystemMaintenance...................................45
ReplacingtheFuelFilter...................................45
ServicingtheFuelT ank.....................................46
InspectingtheEngine-ValveClearance............46
CheckingtheFuelLinesand
Connections..................................................46
ElectricalSystemMaintenance...........................46
ElectricalSystemSafety...................................46
ServicingtheBattery.........................................46
ServicingtheFuses..........................................49
DriveSystemMaintenance..................................49
AdjustingtheTracking......................................49
CheckingtheTirePressure...............................50
CheckingtheWheelLugNuts...........................50
CheckingtheWheelHubSlottedNut................51
AdjustingtheCaster-PivotBearing...................51
BrakeMaintenance.............................................51
AdjustingtheParkingBrake..............................51
BeltMaintenance................................................52
InspectingtheBelts..........................................52
ReplacingtheMowerBelts...............................52
ControlsSystemMaintenance.............................54
AdjustingtheControl-HandlePosition..............54
AdjustingtheMotion-ControlLinkage...............54
AdjustingtheMotion-ControlDamper...............55
HydraulicSystemMaintenance...........................56
HydraulicSystemSafety...................................56
ServicingtheHydraulicSystem........................56
MowerDeckMaintenance....................................58
LevelingtheMowerDeck..................................58
BladeSafety.....................................................61
ServicingtheCuttingBlades.............................61
Cleaning..............................................................64
CleaningtheMachineandMower
Deck..............................................................64
CleaningtheHydroFanCoolingGuards,
HydroCoolingFins,andFan.........................64
DisposingofWaste...........................................64
Storage...................................................................65
StorageSafety..................................................65
CleaningandStoringtheMachine....................65
Troubleshooting......................................................66
Schematics.............................................................68
4
Safety
Thismachinehasbeendesignedinaccordancewith
ANSIstandardB71.4-2017.
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure2)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents.
Thissymbolmeans:ATTENTION!BECOMEALERT!
YOURSAFETYISINVOLVED!
g000502
Figure2
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituationsand
willbefollowedbythewordDANGER,WARNING,or
CAUTION.
DANGER:Indicatesanimminentlyhazardous
situationwhich,ifnotavoided,Willresultindeathor
seriousinjury.
WARNING:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Couldresultindeathorserious
injury.
CAUTION:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Mayresultinminorormoderate
injury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
GeneralSafety
Thismachineiscapableofamputatinghandsandfeet
andofthrowingobjects.T orodesignedandtested
thislawnmowertoofferreasonablysafeservice;
however,failuretocomplywithsafetyinstructions
mayresultininjuryordeath.
Read,understand,andfollowallinstructionsand
warningsintheOperator’sManualandother
trainingmaterial,onthemachine,engine,and
attachments.Alloperatorsandmechanicsshould
betrained.Iftheoperator(s)ormechanic(s)can
notreadthismanual,itistheowner’sresponsibility
toexplainthismaterialtothem;otherlanguages
maybeavailableonourwebsite.
Onlyallowtrained,responsible,andphysically
capableoperatorsthatarefamiliarwiththesafe
operation,operatorcontrols,andsafetysignsand
instructionstooperatethemachine.Neverlet
childrenoruntrainedpeopleoperateorservicethe
equipment.Localregulationsmayrestricttheage
oftheoperator.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Neveroperatethemachinewithdamagedguards,
shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
5
SlopeIndicator
g011841
Figure3
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
fromthebattery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
decal93-6687
93-6687
1.Donotstephere.
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-2655
106-2655
1.Warning—donottouchorapproachmovingbelts;remove
thekeyandreadtheinstructionsbeforeservicingor
performingmaintenance.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
7
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal109-6036
109-6036
RearDischargeMachinesOnly
1.ReadtheOperator’sManual.
2.Removethekeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.
3.Heightofcut
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguards
andshieldsinplace.
decal116-5988
116-5988
1.Parkingbrake—engaged2.Parking
brake—disengaged
decal116-8726
116-8726
1.ReadtheOperator’sManualfortherecommendedhydraulic
uid.
decal116-8283
116-8283
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto75to81N∙m(55to60ft-lb).
8
decal117-0346
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drillormodify
therollbarinanyway.
decal133-8062
133-8062
decal135-1097
135-1097
1.Beltrouting
decal142-2935
142-2935
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
5.Checkthetirepressure(2locations).
2.Timeinterval
6.Greasetheidlerpivots;refertotheOperator'sManualfor
furtherinstructions(4locations).
3.Checktheengine-oillevel.7.Greasethefrontcasterwheelbearings;refertotheOperator’s
Manualforfurtherinstructions(4locations).
4.Checkthehydraulic-uidlevel;refertotheOperator'sManual
forfurtherinstructions(3locations).
8.Greasethecasterpivotsandgagewheelpivotbearings;refer
totheOperatorsManualforfurtherinstructions(5locations).
9
decal126-8597
126-8597
1.Heightofcut
2.Rangeadjustment
decal126-8760
126-8760
ForModelswith244cm(96-inch)Decks
1.Heightofcut
2.Rangeadjustment
decal126-9275
126-9275
decal135-1432
135-1432
decal135-0664
135-0664
1.Thrownobject
hazard—keepbystanders
away.
2.Cutting/dismemberment
hazardofhandsand
feet—stayawayfrom
movingparts;keepall
guardsandshieldsin
place.
10
decal135-0670
135-0670
ForModelswith244cm(96-inch)Decks
1.Crushinghazard,
hand—readthe
instructionsbefore
servicingorperforming
maintenance.
2.Warning—lockthe
deckwingsandread
theinstructionsbefore
servicingorperforming
maintenance.
decal135-7057
135-7057
1.Deck—raise2.Deck—lower
decal135-7226
135-7226
1.Accessory—15A4.Enginepowerrelay
2.Power—20A5.Fanrelay
3.Enginestartrelay
decal135-7898
135-7898
1.Wheellugnut—torqueto129N∙m(95ft-lb).
2.Wheelhubnut—torqueto441N∙m(325ft-lb).
3.ReadtheOperator’sManualbeforeperforming
maintenance;checkthetorqueaftertherst100hoursand
every500hoursafter.
decal136-5530
136-5530
1.Engine—stop3.Engine—start
2.Engine—run
11
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperatorsManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson
thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.
1.Warning—readtheOperator’sManual;alloperatorsshould
betrainedbeforeoperatingthemachine;wearhearing
protection.
4.Tippinghazard—donotusedualrampswhenloadingontoa
trailer;use1rampwideenoughforthemachine;usearamp
withaslopelessthan15°;backuptheramp(inreverse)and
driveforwardofftheramp.
2.Cutting/dismembermenthazardofhand—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
5.Runoverhazard—donotcarrypassengers;lookbehindyou
whenmovinginreverse.
3.Thrownobjecthazard—keepbystandersaway.
6.Tippinghazard—donotusethemachineneardrop-offsor
onslopesgreaterthan15°;onlyoperateacrossslopesless
than15°.
12
ProductOverview
g297222
Figure4
1.Displaymonitor4.Fuel-tankcap7.Wingdeckcasterwheel10.Anti-scalproller
2.Motion-controllever5.Parking-brakelever
8.Casterwheel11.Centerdeckheight-of-cut
pin
3.Rollbar
6.Wingdeckheight-of-cutpin9.Centerdeck
12.Wingdeck
13
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.
ControlPanel
g299561
Figure5
1.Keyswitch
4.Deckliftandwingdeck
fold/unfoldswitch
2.Blade-controlswitch
(powertakeoff)
5.Audiblealarm
3.Horizondisplaymonitor
HorizonDisplayMonitor
RefertotheSoftwareGuidefordetailedinformation
explainingtheoperatorinterfacethatallowsyouto
accessinformation,resetcounters,modifysystem
settings,andtroubleshoottheequipment.
g228164
Figure6
HorizonDisplayMonitor
1.Screen
3.Buttons
2.LEDstatuslight
InformationScreen
Theinformationscreendisplaysinformationrelative
tomachineoperation;refertotheSoftwareGuidefor
moreinformation.
Buttons
Themulti-functionalbuttonsarelocatedatthebottom
ofthepanel.Theiconsdisplayedontheinformation
screenabovethebuttonsindicatethecurrentfunction.
Thebuttonsallowyoutoselecttheenginespeedand
navigatethroughsystemmenus.
RefertotheSoftwareGuideformoreinformation.
LEDStatusLight
TheLEDstatuslightismulti-coloredtoindicatethe
systemstatusandislocatedontherightsideofthe
panel.Duringstartup,theLEDilluminatesredto
orangetogreentoverifyfunctionality.
Solidgreen—indicatesnormaloperatingactivity
Blinkingred—indicatesanactivefault
Blinkinggreenandorangeindicatesthata
clutchresetisrequired
RefertotheSoftwareGuideformoreinformation.
14
Alarm
Ifanerroroccurs,anerrormessagedisplays,theLED
turnsred,andthealarmsoundsaudiblyasfollows:
Afastchirpsoundindicatescriticalerrors.
Aslowchirpingsoundindicateslesscriticalerrors,
suchasrequiredmaintenanceorserviceintervals.
Note:Duringstartup,thealarmsoundsbrieyto
verifyfunctionality.
RefertotheSoftwareGuideformoreinformation.
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
HoursaredisplayedinEngine-Offscreenorinthe
EngineHourCountermenu.
RefertotheSoftwareGuideformoreinformation.
ThrottleControl
Thethrottlecontrolstheenginespeed,andthereare
3speeds:Maximum,Efcient,andLow.
RefertotheSoftwareGuideformoreinformation.
DeckLiftandWingDeck
Fold/UnfoldSwitch
Presstheswitchrearwardtoraisethecenterdeck
andtofoldthewingdecks.
Presstheswitchforwardtolowerthecenterdeckand
tounfoldthewingdecks.
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch(PTO)engagesand
disengagespowertothemowerblades(Figure5).
TheLCDindicatorappearsontheinformationscreen
whenthePTOswitchisdisengaged.
Note:MachinesequippedwiththeHorizonDisplay
Monitorhaveaclutchsaver,whichallowsthethrottle
toautomaticallyreducetheenginespeedwhen
youdisengagethePTOswitch.Engagingand
disengagingthePTOswitchchangestheengine
throttlebetweenMOWandTRANSPORTmode.
Note:Thesystemallowsyoutostartthemachine
withthePTOswitchengaged,butdoesnotengage
theblades.EngagingthePTOrequiresyoutoreset
thePTOswitchbydisengaging,thenengagingit.
Important:Youmustunfoldthewingdecks
beforeyoucanengagethePTO.
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe
safety-interlocksystemtoengageandtodetermine
theNEUTRALposition.
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page26).
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
15
Specications
Cuttingwidth243.8cm(96inches)
Workingwidth—257.3cm
(101-5/16inches)
Overallwidth
Transportwidthsetatthe
3-inchesheightofcut—184.2
cm(72-1/2inches)
Overalllength243.3cm(95-13/16inches)
Rollbarup—179.1cm(70-1/2
inches)
Overallheight
Rollbardown—127.8cm
(50-5/16inches)
Drivewheels—118.9cm
(46-13/16inches)
Treadwidth(center-to-center
oftires,widthwise)
Casterwheels—119.6cm
(47-1/16inches)
Wheelbase(centerofthe
castertiretothecenterofthe
drivetire)
143cm(56-5/16inches)
Overallweight1039kg(2,290lb)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbyToro.
Inspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires,
bones,andotherforeignobjects.Thesecan
bethrownorinterferewiththeoperationofthe
machineandmaycausepersonalinjurytothe
operatororbystanders.
Wearappropriatepersonalprotectiveequipment
suchassafetyglasses,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairandavoidlooseclothingandloosejewelry
whichmaygettangledinmovingparts.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperating
thismachine.
Checkthattheoperatorpresencecontrols,
safetyswitches,andshieldsareattachedand
functioningproperly.Donotoperateunlessthey
arefunctioningproperly.
Donotoperatethemowerwhenpeople,especially
children,orpetsareinthearea.Stopthemachine
andattachment(s)ifanyoneentersthearea.
Donotoperatethemachinewithouttheentire
grasscollectionsystem,dischargedeector,
orothersafetydevicesinplaceandinproper
workingcondition.Grasscatchercomponents
aresubjecttowear,damageanddeterioration,
whichcouldexposemovingpartsorallowobjects
tobethrown.Frequentlycheckforwornor
deterioratingcomponentsandreplacethemwith
themanufacturer’srecommendedpartswhen
necessary.
16
FuelSafety
Useextremecarewhenhandlingfuel.
DANGER
Incertainconditionsgasolineisextremely
ammableandvaporsareexplosive.
Areorexplosionfromgasolinecanburn
you,others,andcausepropertydamage.
Fillthefueltankoutdoorsonlevelground,
inanopenarea,whentheengineiscold.
Wipeupanygasolinethatspills.
Neverrellthefueltankordrainthe
machineindoorsorinsideanenclosed
trailer.
DoNotllthefueltankcompletelyfull.
Fillthefueltanktothebottomoftheller
neck.Theemptyspaceinthetankallows
gasolinetoexpand.Overllingmayresult
infuelleakageordamagetotheengineor
emissionsystem.
Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyspark.
Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuel
whenengineisrunningorwhentheengine
ishot.
Iffuelisspilled,DoNotattempttostart
theengine.Moveawayfromtheareaof
thespillandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
DoNotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitegasolinevapors.Areor
explosionfromgasolinecanburnyouand
othersandcausepropertydamage.
Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
DoNotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.DoNot
useanozzlelockopendevice.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporshascaused
cancerinlaboratoryanimals.Failuretouse
cautionmaycauseseriousinjuryorillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgas
tank/containeropening.
Keepawayfromeyesandskin.
Neversiphonbymouth.
CAUTION
Fueltankventislocatedinsidetheroll
bartube.Removingormodifyingtheroll
barcouldresultinfuelleakageandviolate
emissionsregulations.
DoNotremoverollbar.
DoNotweld,drill,ormodifyrollbarinany
way.
Tohelppreventres:
17
Keepengineandengineareafreefrom
accumulationofgrass,leaves,excessivegrease
oroil,andotherdebriswhichcanaccumulatein
theseareas.
Cleanupoilandfuelspillsandremovefuelsoaked
debris.
Allowthemachinetocoolbeforestoringthe
machineinanyenclosure.DoNotstorenear
ameoranyenclosedareawhereopenpilotlights
orheatappliancesarepresent.
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
g027726
Figure7
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance
(page35).
18
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheRollover
ProtectionSystem(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarintheraisedlockedpositionand
usetheseatbelt.
Ensurethattherearpartoftheseatissecured
withtheseatlatch.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbar
isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance
permits.
Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Ensurethattheknobiscompletelylatchedwith
thetabsinterlockingasshowninFigure8tolock
therollbarintheraisedposition.
2.Tolowertherollbar,applyforwardpressureto
theupperpartoftherollbar.
3.Pullbothknobsoutandrotatethem90°sothey
arenotengaged(Figure8).
4.Toraisetherollbar,raisetherollbartothe
operateposition,rotatetheknobssothatthey
movepartiallyintothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinssnap
intopositionwhentheholesalignwiththepins
(Figure8).
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
g225804
Figure8
1.Upperpartoftherollbar4.Rotatetheknobout90°
toholditintheunlatched
position.
2.Knobinthelatched
position
5.Knobintheunlatched
position
3.Pulltheknobtounlatch.
6.Pushontherollbarandensurethatbothpins
areengaged(Figure9).
g008619
Figure9
1.Engaged2.Partiallyengaged—donot
operatethemachinewith
theROPSinthisposition.
19
UsingtheSafety-Interlock
System
WARNING
Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshut
offtheenginewhenthemotion-controlleversare
movedfromtheNEUTRAL-LOCKpositionwiththe
parkingbrakeengagedorifyourisefromtheseat
whenthePTOisengaged.
TheHorizonDisplayMonitorhassymbolstonotify
theuserwhentheinterlockcomponentisinthe
correctposition.Whenthecomponentisinthecorrect
position,thecorrespondingsymboldisplaysonthe
monitor.
g230650
Figure10
1.Symbolsdisplayonthemonitorwhentheinterlock
componentsareinthecorrectposition.
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheON
position.Trystartingtheengine;theengine
shouldnotstart.
2.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheOFF
position.Moveeithermotion-controlleverout
oftheNEUTRAL-LOCKposition.Trystartingthe
engine;theengineshouldnotstart.Repeatfor
theothercontrollever.
3.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,disengage
theparkingbrake,engagetheblade-control
switch(PTO),andriseslightlyfromtheseat;the
engineshouldshutoff.
4.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,center
eithermotioncontrolandmove(forwardor
reverse);theengineshouldshutoff.Repeatfor
othermotioncontrol.
5.Sitontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Trystartingthe
engine;theengineshouldnotstart.
20
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