ABB DEH40532 User manual

Brand: ABB

Model: DEH40532

Type: User manual

ABB DEH40532 is a wire connector kit designed for use with Record Plus™ FC100 circuit breakers, MAG BREAK® instantaneous trip only circuit breakers, and molded case switches. It provides a flexible and reliable solution for connecting wires to these devices. The kit includes various lug sizes to accommodate different wire gauges and types, including copper and aluminum. The lug connectors are easy to install and can be torqued to the proper value using a hex wrench. The kit also includes joint compound to ensure a secure connection when using aluminum wire.

Congratulations and thank you for choosing the

Record Plus™ family of current -limiting

circuit breakers. This UL-listed lug connector kit is

suitable for use with the FC100 circuit breaker series.

Record Plus™ circuit breakers are designed with a

full line of integrated accessories. All units use the

latest in integrated modular circuit breaker

technology for flexibility in application and

maximizing the product’s utilization an

capabilities.

All Record Plus™ circuit breakers are listed by

Underwriters Laboratories to the UL489

standard and the CSA Standard C22.2, No. 5.

These circuit breakers are certified to

IEC60947-2.

These accessories are also for use with our MAG -

BREAK® instantaneous trip only circuit breakers,

which meet the same standards and are UL-

recognized components for use in motor applications.

They can also be used with our molded case

switches, which are listed per Under writers

Laboratories to the UL489 standard.

Record Plus™ circuit breakers and their

accessories are designed and manufactured to

exceed our global customers’ high standards for

reliability and quality.

Warning: DANGER of electrical shock or injury.

Ensure ALL electrical power supplies are OFF

before installing or removing any devices. Do not

remove circuit protective devices until the power

is turned OFF. The breaker, trip unit, or

accessories MUST ONLY be installed and serviced

by QUALIFIED personnel. See NEMA publication

AB4.

Avertissement: Danger contre les risques

d'électrocutions. S'assurer avant TOUTES

manipulations du disjoncteur que les différentes

sources d'alimentation sont en position OFF.

Les disjoncteurs, unités de protection, ou

accessoires doivent être installés par des

personnes qualifiées et habilitées. Ne pas retirer

l’appariel de protection avant que l’alimentation

soit coupée. Lira NEMA publication AB4.

Product Description

These instructions describe the installation

procedure for the wire connector accessory

on Record Plus™ FC100 circuit breakers,

as shown in Figure 1.

The wire connector kits are available in five

variants:

Catalog No. Wire

FCAL12/FCALK12 #14 - 10 AWG Cu/Al

FCAL13/FCALK13 #10 - 4 AWG Cu/Al

FCAL14/FCALK14 #4 - 1/0 AWG Cu/Al

FCO13/FCOLK13 #10 - 4 AWG Cu

FCO14/FCOLK14 #4 - 1/0 AWG Cu

The catalog numbers with “K” (e.g. FCALK12)

contain three (3) wire connectors. The catalog

numbers without a “K” (e.g. FCAL12) contains

one (1) wire connector. The parts are illustrated

in Figure 2 and 3. Numbers in brackets in the

text and the figures refer to the item numbers in

Table 2.

DEH40532 INSTALLATION INSTRUCTIONS

Record Plus™ Molded Case Circuit Breaker Accessories

Wire Connector Kit

—

Figure 1. Lug kits installed on Record Plus™ FC100 circuit breaker.

—

Table 1.List of accessory lug kits.

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Item Description

1 Lug Cover

2 Lug/Saddle Clamp

3 Nutplate (FCAL12/FCALK12 only)

—

Table 2. List of parts in the lug accessory kit.

Place nutplate [3] into recess in lug cover [1].

Push lug cover into terminal opening until it snaps

into place, as illustrated in Figure 1.

Install saddle clamp [2] oriented as shown in Figure1.

Use joint compound recommended by wire

manufacturer with aluminum wire.

5. Cu/Al wire, strip length: 0.40 - 0.45 in (10 – 11mm).

6. Install wire #14 - 10 AWG and torque lug screw with

5/32” or 4 mm hex wrench to 35 lb -in (4 Nm).

Slide lug [2] into lug cover [1], as sh own in Figure 1.

Push lug cover with lug inside in to terminal

opening until it snaps into place, as illustrated in

Figure 1.

Use joint compound recommended by wire

manufacturer with aluminum wire.

Cu/ Al wire, strip length : 0.40 - 0.45 in ( 10 – 11mm)

Install wire and torque lug screw with 4 mm or 5/

32” h ex wrench accordin g to T able 3.

Wire Torque lb -in (Nm)

# 10 AWG 35 lb-in (4 Nm )

# 8 AWG 40lb-in (4.5 Nm )

# 6 & 4 AWG 45lb-in (5 Nm )

# 3 - 1/0 AWG 50 lb-in (5.7 Nm )

—

Table 3. Lug Torque Values.

These instructions do not cover all details or variations in equipment nor do they provide for every possible

contingency that may be met in connection with installation, operation, or maintenance. Should further

information be desired or should particular problems arise that are not covered sufficiently for the

purchaser’s purposes, the matter should be referred to the ABB Company. The circuit breaker is a sealed

unit that contain s no user-serviceable parts. Tampering with the seal will void the warranty.

[3] [2]

[1]

[2] [1]

Step 1 – Unpack and Inspect

Unpack the wire connector kit and inspect the

parts for any shipping damage. Verify that all

parts are supplied, as listed in Table 2 and

illustrated in Figure 2 or Figure 3.

Step 2 – Installation

Note: When using aluminum wire, use a joint

compound recommended by the wire manufacturer.

Important: Dans les cas d'emploi de cable aluminum,

utilizez le lubricant recommende by par le fabricant.

Check to make sure all terminals are torqued to

the proper value. (8.84 lb-in = 1 Nm)

—

Figure 2.Parts supplied with the saddle clamp kit.

—

Figure 3. Parts supplied with the lug kits.

—

ABB Inc.

305 Gregson Drive

Cary, NC 27511.

electrification.us.abb.com

—

We reserve the right to make technical

changes or modify the contents of this

document without prior notice. With

regard to purchase orders, the agreed

particulars shall prevail. ABB Inc. does not

accept any responsibility whatsoever for

potential errors or possible lack of

information in this document.

We reserve all rights in this document and

in the subject matter and illustrations

contained therein. Any reproduction or

utilization of its contents – in whole or in

parts – is forbidden without prior written

consent of ABB Inc.

—

GE is a trademark of GE. Manufactured

by ABB Inc. under license from GE.

1SQC930058M0201, DEH40532 February 2020

FCAL13/FCALK13/FCO13/FCOLK13 30 - 60A Lugs

FCAL14/FCALK14/FCO14/FCOLK14 70 - 100A Lugs

FCAL12/FCALK12 15 - 20A Saddle Clamps

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ABB DEH40532 User manual

Brand: ABB

Model: DEH40532

Type: User manual

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