Lister A 1600-3 Operating

Type
Operating
Equi - Clip Akku Perfekt Typ A 1600-3 Release: 10 / 2012
(09932103330)
OPERATING INSTRUCTION
ANIMAL CLIPPER
-
with rechargeable Battery-Pack
Equi Akku
Perfekt
PerfektPerfekt
Perfekt
TYP A 1600-3
Page 2
TABLE OF CONTENTS
1 Safety Instruction ................................................................................. Page 3 - 6
1.1 General information
1.2 Symbols and warning indications
1.3 Correct use
1.4 Safety basics
1.4.1 Safety regulations
1.4.2 Precautions for the charger station
1.4.3 Precautions for the battery-pack
1.4.4 General safety measures
1.4.5 Radiation
1.4.6 Maintenance and inspection instructions
1.4.7 Sound-pressure level
1.4.8 Vibration
1.4.9 Other risks
1.5 Operator responsibilities
2 Correct use............................................................................................. Page 6 - 7
2.1 Range of application
2.2 Technical data of the Animal-Clipper
2.3 Technical data of the Battery-Charger
2.4 Technical data of the Battery-Pack
2.5 Equipment
3 Putting into Operation .......................................................................... Page 7 - 9
3.1 Charging the Battery-Pack
3.2 Function of control lamps on Battery-Charger
3.3 Notes to recharge the battery block
3.4 Correct adjustment of clipper blades
3.5 Correct lubrication of the clipping head
4 Maintenance .......................................................................................... Page 9 - 10
4.1 Cleaning
4.2 Mounting of the clipper blades
4.3 Correct adjustment of the clipper blades
4.4 Grinding of the clipper blades
4.5 Storage of the clipping machine
5 Pictures .................................................................................................. Page 11
6 Repairs .................................................................................................. Page 12 - 13
6.1 Introduction
6.2 List of problems
7 Exploded view / Spare parts ................................................................. Page 14 - 15
7.1
Clipping head
VII Equi-Clip Akku
7.2 Motor Typ A 1600 incl. Charger and Battery-Pack
8 Others .................................................................................................... Page 16
8.1 Environmental protection and disposal
8.2 Declaration of Conformity
Page 3
1 SAFETY INSTRUCTIONS
1.1 General information
These safety instructions contain basic indications to be observed during set up,
operation and maintenance.
All persons operating or working with the clipping machine must read these
operating instructions most carefully.
The operating instructions should always be available at the place where the
appliance is operated.
1.2 Symbols and warning indications
Different kinds of symbols are used in this operating instruction. They either refer to
possible dangerous situations or point out technical information, which in case of
non-observance may lead to bodily injury and material damage.
Danger Symbols
Warning
Indicates a possibly dangerous situation. If not avoided, it may lead to
serious bodily injury or even death.
Caution
Indicates a possibly dangerous situation. If not avoided, it may lead to
minor or slight injuries.
Information Symbols
Tip
Hint, which in case of non-observance may lead to operational failure or
damage.
Picture Hint
This symbol with picture number refers to the corresponding picture at
the end of this operating instruction.
1.3 Correct use
The appropriated use of the clipping machine is described in chapter 2.1.
Indications in chapter 2.2 (technical data) are compulsory operating limits and
characteristics.
Page 4
1.4 Safety basics
Please keep these important information! They contain most important information
about safety and handling of the animal clipper and the charger station.
The incorrect usage of the charger station and the animal clipper may be
hazardous! Please observe the following measures for accident protection
before putting the appliance into operation
:
1.4.1 Safety regulations
Put the plug only into sockets that have been installed in accordance with the
regulations. Defective electric installations may lead to an electric shock or a short-
circuit. Sockets should be equipped with a residual current circuit-breaker. Observe
the regulations in force in your country.
Only carry out maintenance and cleaning activities when the plug is disconnected.
Never leave the machine unattended while the plug is still in the socket. Animals
may only be clipped when children are kept at a distance. Always store the clipping
machine at a dry and safe place, not accessible to children.
1.4.2 Precautions for the charger station
1. Always use the specified charger station.
2. Always use the charger under the voltage specified on its nameplate.
3. The charger and/or the battery-pack may never be exposed to direct sunlight.
4. The battery-pack may never be loaded under damp ambient conditions.
5. Always charge the battery-pack at ambient temperatures of + 5° to
max. + 40° centigrades. Temperatures of less than 5 ° C will result in
dangerous over-charging. The battery-pack cannot be charged at
temperatures of more than + 40° C.
6. Avoid continous charging. Allow a 15 minutes break after each charging
operation.
7. Never disassemble the charger-station.
8. Using an exhausted battery-pack will damage the charger station.
9. Make sure that no objects enter into the ventilation slots of the charger
housing. This could cause electric shock or damage the charger.
1.4.3 Precautions for the battery-pack
1. Never disassemble the rechargeable battery-packs.
2. Never use battery-pack other than specified.
3. The battery-pack may never be charged from an electric generator or any
other DC powered supply source.
4. Battery-packs must be kept in dry and clean places.
5. Do not allow foreign matter to enter the socket or adaptor for connecting the
battery- pack.
6. Never short-circuit the rechargeable battery-pack by burning. Due to
excessive heat the battery could explode.
7. An exhausted battery-pack may be returned to the place of purchase. A
battery-pack is exhausted when the battery life (directly after charging)
Page 5
becomes too short for practical use. Do never dispose of an exhausted
battery-pack by any other means.
1.4.4 General safety measures
1. Use the animal clipper with rechargeable battery-pack only for the purpose
described in the instructions for use.
2. Never try to clip wet animals.
3. Make sure that children have never access to areas where trimming or
clipping is taking place.
4. Make sure that you never use a damaged machine. If your machine is faulty
have it inspected, checked and repaired by a specialist before using it again.
5. Never trim or clip near gases or explosives.
6. Never try to trim or clip with blunt or broken cutters and combs (clipping-
plates).
7. At any time avoid any contact with the moving cutter (upper plate).
8. Clipper and charger have to be stored in clean and dry environment, always
out of the reach of children.
1.4.5 Radiation
On the basis of tests according to the harmonised European standards of the
EC-directive, the charger station meets the basic safety requirements
concerning the electromagnetic compatibility.
1.4.6 Maintenance and inspection obligations
Never use a damaged appliance. If a fault is detected in the housing or the electric
cord, always have it repaired exclusively by an authorised expert.
1.4.7 Sound-pressure level
Sound-pressure level during operation is 72 dB(A).
1.4.8 Vibration
The clipping machine does not exceed a vibration value of 2.5 m/s².
1.4.9 Other risks
Should there occur other risks or damages during operation that are not directly
connected with animal clipping, please inform us. This also goes for technical
shortcomings that may lead to dangerous situations.
Page 6
1.5 Operator responsibilities
A safe use of the clipping machine only makes few demands upon the operator. Yet
these are compulsory to be followed and observed:
The operator has read and understood this operating instruction, or has been
instructed by an expert on the use and operation of the clipping machine and
the dangers.
The operator is experienced in handling the animals to be clipped. Children
should never operate the clipper.
2 CORRECT USE
2.1 Range of application
This animal clipper is especially designed for trimming and clipping of horses or
udder clipping and as completion to shearing machines with mains supply
connection. For clipping the winter coat use a shearing machine with mains
supply connection. Other applications, in particular use with human beings, are
strictly forbidden.
2.2 Technical data of the Animal-Clipper
Type: A 1600
Connecting voltage: 7,2 V DC
Dimensions (W/H/L): appx. 50mm x 49mm x 315mm
Weight (incl. Akku): 1145 g
Maximum ambient temperature: 0 °C – 40 °C
Maximum air humidity: 10% - 90% (relative humidity)
Sound-pressure level: ca. 72 dB (A)
Vibration: < 2,5 m/s²
Cutting speed: appx. 2000 double-strokes / min.
Clipping time: appx. 120 min. with fully charged battery pack
(depending upon clipping conditions)
2.3 Technical data of the Battery-Charger
Type: BCC
Weight: 1000 g
input voltage: 230 V AC
output voltage: 9 V DC
Charging current: 2 A
Power: 18 W
Charging time: approx. 60 – 65 min
(at 20° C ambient temperature)
2.4 Technical data of the Battery-Pack
7,2 V DC 3000 mA
Page 7
3
2.5 Equipment
1 clipping machine with clipping head
1 set of clipper blades (mounted)
1 Battery-Pack (mounted)
1 Battery-Charger
1 spanner - with 4 mm
1 bottle of special-oil
1 operating instruction
1 case for transport and storing
Options:
Various different clipper blades
3 PUTTING INTO OPERATION
3.1 Charging the Battery-Pack
Your new battery-pack is not charged when supplied. Please charge it before
use — as shown on picture 3. When charging a brand new battery-pack or
recharging a battery-pack which has not been in use for some time it may occure
that it does not accept a full charge. This is normal due to the technology of your
battery-pack; it is no fault. The battery-pack can be fully charged again after it has
been completely discharged several times.
ALWAYS DISCHARGE THE BATTERY-PACK FULLY BEFORE RECHARGING.
THE BATTERY-PACK IS FULLY DISCHARGED, WHEN THE CLIPPER MOTOR
SLOWS IN A REALLY NOTICEABLE WAY.
Before using the animal clipper, charge the battery-pack as follows:
1. Connect the power cord of the charger station to an AC outlet supplying the
voltage indicated on the charger’s nameplate.
2. Connect the rechargeable battery to the charger station by use of the
adaptor. The charging process starts immediately, the red control light will be
lit. After a period of 60 – 65 minutes (at 20°C) the battery-pack is fully
charged. The control lamp illuminates green, when the battery is fully
charged.
3. Firmly hold the adaptor and pull out the battery.
4. Make sure that the charger’s power cord is disconnected from the AC outlet.
The charger is furnished with a resetting thermal cutout. A temperature-controlled
switch disconnects the power supply if an inadmissible temperature is reached. This
can be recognized immediately by the LED control light dying down. Overheating
can be caused by direct sunlight, excessively high mains voltage, soiled ventilation
slots or continuous charging of several batteries, one after the other.
As soon as the charger has cooled down to a normal operating temperature it
switches on again automatically. For cooling down the charger disconnect the
plug from the power supply.
Page 8
In case the battery-pack becomes heated (sunlight o. s.) the control light of the
charger does not necessarily light up. If this happens first let the battery-pack cool
down and then start charging. If the control light still does not light up there might be
a foreign body in the battery compartment which has to be removed. If this is not the
case you can consider a malfunction of the charger or the battery-pack; have these
parts checked by an authorised service centre.
3.2 Function of control lamps on Battery-Charger
before
charging while
charging charging
completed charging
impossible
red + green
control lamps
does not
illuminate
red green
red + green
control lamps
does not
illuminate
3.3 Notes to recharge the battery block
1. Before inserting or removing the battery block switch off the cordless
shearing machine.
2. For removing the battery block push away the metal clamp at the bottom of
the shearing machine and pull the battery block out of the machine (picture 1
and 2).
3. In order to re-insert the battery block push the battery block into the casing of
the shearing machine. Close the metal clamp carefully (until it clicks home).
(picture 2)
4. Before starting to work always control whether the metal clamp is being fixed
so that the battery block does not come off by mistake.
5. Never apply force to insert the battery block into the casing of the machine.
The battery should be plugged in easily otherwise there is a fault.
3.4 Correct adjustment of clipper blades
Every clipper leaving the factory is set up for clipping!
adjustment of clipper blades – Maintenance 4.3 – the correct adjustment of clipper
blades
During clipping
The pressure applied by the new clipping system is considerably lower
compared to previously delivered animal clippers. Attention should be paid that
clipper blades are not fastened too tightly. During clipping activities, the tension of
the clipper blades may have to be adjusted from time to time by max. ¼ rotation.
1 + 2
Page 9
3.5 Correct lubrication of the clipping head
Lack of lubrication is the most common cause of unsatisfactory clipping results and
overheating of the clipping machine. For best clipping results as well as for
enhancing life time of the clipping blades and the machine, apply a thin oil film on
the blades. Other moving parts of the clipping head should also be well lubricated.
Drop oil on the clipping blades and in the oil opening of the clipping head approx.
every 10 minutes (picture 5).
Only use our special oil for animal clippers. Use in no case diesel oil !
Clipping blades and clipping head should be sufficiently lubricated approx. every 10
minutes while clipping so that they won’t run dry.
4 MAINTENANCE
Before cleaning absolutely remove the battery block [accumulator)
4.1 Cleaning
After use, remove any oil from the machine, from the clipping head and from the
clipping blades by means of a dry cloth as well as all wool rests may be removed by
means of a dry brush. Next, slightly oil all parts in order to prevent rust formation.
Notice that even the slightest rust may considerably effect clipping results or even
make it impossible.
4.2 Mounting of the clipping blades
The set of blades always consists of a bottom blade and an upper blade. For
clipping, both ground (sharpened) surfaces (picture 9) must rest on each other.
The blades are mounted as follows:
Loosen the adjustment screw (picture 10) and put the machine on a hard surface,
the screws of the bottom blade in the upward position (picture 8). Loosen the
screws and remove both used blades.
Make sure that the new blades are clean. Pay special attention to the fact that the
cutting surfaces must be free from dirt and hair.
Put the upper blade on the tapered pins of the carrier (picture 6) and push the
bottom blade (picture 7) between the loosened screws (picture 8) up to the rear
buffer. Fasten the screws of the bottom blade by means of the enclosed spanner.
Turn around the machine, so that the adjustment screw lies on the top. Check
whether both tapered pins of the carrier are fitted in both openings of the upper
blade.
Fasten the adjustment screw (picture 4) until a slight resistance is felt.
5
8+9+10
6+7+8+4
Page 10
4.3 Correct adjustment of the clipper blades
Adjust the clipper blades as follows:
When machine is switched off:
Please make sure that the taper pins of the carrier fit into the holes of the upper
blade (picture 4). Unscrew the counter nut anti-clockwise and tighten the adjusting
screw clockwise until the first sensible resistance. Now start up the animal clipper.
Loosen the adjusting screw (picture 10-1.) until the clipping blades are nearly under
no pressure and run freely (motor speed is increasing). Now tighten the adjusting
screw slowly (picture 4-2.) until you can hear a reduction of the motor rotation speed
and a resistance is felt while tightening the adjusting screw.
Now tighten the adjusting screw by max. a quarter turn and screw tightly the counter
nut (picture 10-2.). Start clipping. In case cut is not yet satisfactory, slightly adjust
the tension of the clipping blades. In case clipping has been started while adjusting
screw was not tightened sufficiently, hair might have accumulated between the
clipping blades. This may influence a positive clipping result or even make clipping
impossible. Should this case occur, clipping blades have to be disassembled,
cleaned and assembled again.
4.4 Grinding the shearing blades
A correct grinding (re-sharpening) of the clipper blades can only be done by means
of a special machine and by an expert. Only work with sharp blades. Defective
blades with broken teeth or blunt edges must be replaced.
4.5 Storage of the clipping machine
In between use or in between clipping seasons, the Clipping machine – which has
been thoroughly cleaned and oiled must be stored in the accompanying case in
a dry place not accessible for children. If you suspect that fluids have entered the
machine, do not use it! It may lead to electric shock or short- circuit. Send the
machine for inspection to your suppliers or an authorised agent.
4+10
Page 11
5 Bildnachweis
10
9
8
7
6
1
2
3
4
5
Page 12
6 REPAIRS
6.1 Introduction
The measures to remedy failures are mentioned in the column REMEDY/ACTION
of the list of failures. Instructions marked with * are only to be carried out by
authorised qualified personnel.
6.2 List of problems
In case of failures that are not listed below, please contact an authorised
servicepoint (your authorised agent).
Motor parts
Failure Cause Remedy / Action
Motor does not run - no power battery-pack is flat
- switch or motor
defective * have it replaced by specialist
shop
Machine switches off
automatically - blade tension too high
loosen adjusting screw, if after that
blades no longer cut, they have to be
replaced by new one.
- blades blocked remove blockage
- blades or eccentric
dry – not oiled oil with special oil for animal
clippers (see 3.5)
Motor becomes
warm / hot - blade tension too high
loosen adjusting screw, if after that
blades no longer cut, they have to be
replaced by new one.
- blades or eccentric
dry – not oiled oil with special oil for animal
clippers (see 3.5)
Motor runs very
slowly - The battery is nearly empty discharge and recharge the battery
6
1
Page 13
Clipping head
Failure Cause Remedy / Action
Upper blades does - MS-eccentric broken * … replaced by specialist shop
not move - HGW-eccentric is defective
or missing replace HGW-eccentric
- gearwheel (53 teeth) defective * … replaced by specialist shop
Upper blade does - MS-eccentric to reject * … replaced by specialist shop
not move over the whole
cutting width - HGW-eccentric is defective
or missing replace HGW-eccentric
unsatisfactory clipping
results - upper and/or bottom
blade blunt * have blades sharpened by
specialist shop
- blades not correctly ground
* have blades sharpened by
specialist shop
- blade tension too low
raise tension by fastening
adjusting screw
- blades or eccentric
dry – not oiled oil with special oil for animal
clippers (see 3.5)
Clipper blades do not cut - HGW-eccentric is defective
or missing replace HGW-eccentric
- pressure socket defective * … replaced by specialist shop
- clipping head used * … replaced by specialist shop
Clipper head
becomes very hot - blades tension too high reduce clipping blade tension,
if needed, sharpen blades
- clipping blades and/or clipping
head without lubrication film lubricate parts with special oil for
animal clippers (see 3.5)
Page 14
7 EXPLODED VIEW / SPARE PARTS
7.1 Clipper Head VIII Equi-Clip Akku Perfekt
Pos. Description Part-No.
701 adjusting screw zinc plated 19-8001826
702 clipping head housing VIII 19-8001800
703 spring guide pin 19-8001824
704 pressure regulation spring 19-3012014
705 sliding pin sheet metal 19-8001820
706 sliding pin HGW (2 pieces) 19-3030106
707 HGW-eccentric 19-3030107
708 MS-eccentric 19-3030108
709 carrier 19-3030109
710 cutter
711 comb
712 screws for combs (2 pieces) 19-3030212
713 screw M 3.5 (2 pieces) 19-3030113
714 screw for hand protection M4x10 9004001065022
716 hand protection, black 19-3030116
717 oscillating spring, right in clipping direction 19-3030117
718 oscillating spring, left in clipping direction 19-3030118
719 cover plate 19-3030119
720 gearwheel (53 teeth) with shaft 19-3030127
723 screw 3,5 x 13 (2 pieces) 9035001362122
727 EJOT PT-screw KA 40x21 (2 pieces) 9040002100042
728 locking ring 4.0 9004000053022
729 spring washer 9043000072022
Page 15
7.2 Motor Unit Typ A 1600
incl. Charger and Battery-Pack
Pos Description Part-No.
1 Motor housing, saphirblue 19-0401211
2 Connection plate, complete with cables, plugs
and overload protection 19-0401202
3 Battery connection housing (saphirblue)
with Clip and Wrist Cord 19-0401213
6 Switch 7,2 V DC 19-0401206
8 Motor 7,2 V DC with Gear (11 teeth) 19-0401208
9 Screw M 2,6 x 6 (2 pieces) 9026000600042
10 PT-Screw KA 35 x 18 (4 pieces) 9035001800042
11 Spring Washer M 2,6 (2 pieces) 9002600051022
12 NiMh - Battery - Pack 7,2 V 10-4000210
13 Charger EURO with Cable and Plug (230 V) 10-4000300
13
12
Page 16
8 OTHERS
8.1 Environmental protection and disposal
It is the operators’ responsibility to dispose of clipping blades as well as the clipping
machine in a proper way after service life of appliance.
Pay attention to the regulations in force in your country!
8.2 Declaration of Conformity
This piece of equipment complies with directive:
2004/108/EC
2006/95/EC
Manufactured by:
Lister – GmbH / Germany
P.O. Box 2160 58471 Lüdenscheid / Germany
Phone: +49 2351 1060-0 Fax: +49 2351 1060–50
Email: [email protected] Internet: http://www.lister.de
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Lister A 1600-3 Operating

Type
Operating

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