Teryair EW200 Operation & Maintenance Manual

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  • What should I check before starting the power washer?
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Electric Heavy Duty cold water
High – Pressure Washer
EW200
Operation & Maintenance Guide
Sheet 1 of 12 FF-MM-155-REV-1
ISO 9001 : 2008
RQ91/3979
Sheet 2 of 12
CONNECT THE ELECTRICAL MOTOR CABLE
AUCTION: Check the electrical supply voltage and frequency (HZ) Correspond to those specified on the appliances data
plated. The appliances should only be connected to a mains power supply equipped with an adequate earth connection.
1. The motor should be grounded properly. Grounding structure is in the right lower part of the junction box, if necessary, the foot
of motor or flange fastening bolts could be used for grounding.
2. Please reference the blow connecting method for the different motor.
5. Protection and short-circuit protection device should be used by the motor. Adjust all parameters of heat protection and short-
circuit protection device according to the numbers written in the name plate of the motor.
6. When the frequency is 1% at variance of rated frequency or the voltage of power is 5% at variance with rated voltage, the motor can
not maintain working at rated wattage. For consistent working motor , no overload is permitted.
7. When operating at no load or normal load, there should be no intermittent sound stranger noise or vibration, The temperature of
bearing should not be over 95 C
STARTING THE POWER WASHER
prior to starting , Please check the electrical supply Voltage (V) and the Frequency (HZ) Corresponding to those specified on
the appliances data plate
1. Make sure that the switch of the machine is in OFF position.
2. Check that the mains power supply has adequate earth connection.
3. Make sure that the power cord, hose, any connector and gun is without any damage.
4. Make sure that the filter screen is in water inlet of pump. * Cone side faces out
5. Turn water source on, and trigger on the gun to relive the pressure while starting.
NOTE must point the gun to a safety direction.
WARNING : Failure to turn on the water could cause damage to the pump .
Operation starting the unit without water will cause the sealing to get worn out.
6. Insert the plug or switch the machine in the ON position to start the machine.
NOTE If the motor does not start after switched on, or the motor start noise, please stop the motor
immediately and check the electrical supply voltage (V) and the Fr-equency (HZ) corresponding to data
plate.
7. Pull the trigger on the gun to start water jetting
* Stand on a stable surface and grip gun / spray wand firmly with both hands.
* Expect the gun to kick when the trigger is pulled.
8. Release trigger to stop water flow.
NOTE The power washer will automatically go into bypass mode.
WARNING :-Do not allow unit to operate in bypass mode for more than two. minutes at any time.
Overheating of pump can cause damange to pump
Electric Heavy Duty cold water
High – Pressure Washer
EW200
Operation & Maintenance Guide
FF-MM-155-REV-1
Sheet 3 of 12
GENERAL SAFETY RULES
WARNING water at high pressure can be dangerous and can cause damage to persons or property if the operator is
careless. Never allow anyone to operate this equipment unless they are thoroughly reliable, and familiar with
the safety precautions.
1.NEVER : direct the spray towards any person or animal.
2.NEVER : direct the spray towards electrical wiring or equipment.
3.NEVER : hold your finger over the high pressure nozzle.
4.NEVER : allow childern to use this machine .
5.NEVER : operate the machine with any of the covers removed.
6.NEVER : attempt any repairs to this machine always refer to a qualified service agent.
7.NEVER : supply any liquid other than water to water inlet.
8.NEVER : use the chemical injuction facility to introduce solvents, e.g. Paints thinners petrol , oil etc
9.ALWAYS: release any residual pressure in the system by turning off the water supply and operating the trigger before disconnecting
any hose or accessory.
10.ALWAYS: keep the machine itself dry and well clear of water spray. When not use, ALWAYS disconnect from the water supply, and
ensure the system is completely drained . Store in a cool dry place
11.Always: wear protective clothing and safety glasses. Loose particles and other debris may be propelled at high speed by the water
jet.
12.ALWAYS : grip the gun firmly before pressing the trigger, expect the gun to 'Kick' back
when starting
13.ALWAYS : respect the requirements of the local water company. Power washers may only be connected to the mains drinking
water supply, if a backflow preventer valve is installed in the supply hose.
14.When using the chemical injection facility, use only the chemical clearing agents (detergents), that are approved for power washers
or recommended from the dealer
USING THE SPRAY NOZZLE TIPS
Follow these instructions to change spray tips :
1.Engage trigger lock on spray gun.
2.Pull back collar on quick-connect and pull current spray tip off.
3.Select desired spray tip: For gentle rinse, select white 40 or green 25 spray tip. To scour surface, select yellow 15 or red 0 spray tip.
To apply chemical, select black spray tip.
4.Pull back on coller , insert new spray tip and release collar. Tug on spray tip to make sure it is securely in place.
5.For most effective cleaning, keep spray tip from 8 to 24 inches away from cleaning surface.
6.DO NOT get closer than 6 inches when cleaning automobile tires
SPRAY NOZZLE MAINTENANCE
A pulsing sensation felt while squeezing the spray gun trigger may be caused by excessive. Pump pressure . The principal cause of
excessive pump pressure is a nozzle colgged or restricted with foreign materials, such as dirt, etc. To correct the problem, immediately
clean the nozzle.
Electric Heavy Duty cold water
High – Pressure Washer
EW200
Operation & Maintenance Guide
FF-MM-155-REV-1
Sheet 4 of 12
ADJUSTING THE PRESSURE
The pressure setting is preset at the factory. To lower the pressure.
1. Adjust the pressure reulator on the pump. Turn the pressure regulator knob
counter clockwise to lower pressure. Once you have finished using your
power washer return the pressure regulator to its original Position.
2. Back away from the surface to be cleaned. The further away you are the
less the pressure will be on the surface being cleaned.
3. Adjust the spray to a wider angle .
APPLYING CHEMICALS AND CLEANING SOLVENTS
1. Push the chemical hose onto the barbed fitting located near high pressure
hose connection of pump as shown.
2. Place other end of chemical hose with filter on it into container holding
chemical / cleaning solution.
* The water / chemical ratio is 7:1, for every 7 gallons of water pumped 1 gallon
of chemical / claening solution will be used.
SHUTTING DOWN
1.After each use, if you have applied chemicals, place chemical hose into container of clean water and run
clean water through chemical injection system to flush the system thoroughly. NOTE – Failure to do so
could cause damage the pump.
2.Switch the motor in the OFF position, or pull out the plug to stop the motor
NOTE – NEVER turn the water off with the unit is in running.
3.Turn water source off.
4.Pull trigger on spray gun to relieve any water pressure.
5.See storage section in this manual for proer storage procedures.
MAINTENANCE CHANGING THE PUMP OIL
CAUTION- Prolonged exposure to used oil is dangerous, always wash your
hands thoroughly after handling used oil.
1.Unscrew and remove the oil filer cap
2.Place the oil collection tray (not supplied ) under the drain cap
3. Unscrew the drain cap, and allow the used oil to drain out from the crankcase into
the oil collection tray.
NOTE –Drain the oil when the engine is warm ,this will ensure the oil flows out
quicker.
4.Replace the drain plug and its ring sea
5.with fthe power washer in a level position, fill to the centre of the sight glass with
the recommended oil.
6.Replace the oil filler cap.
Electric Heavy Duty cold water
High – Pressure Washer
EW200
Operation & Maintenance Guide
FF-MM-155-REV-1
Sheet 5 of 12
ENVIRONMENT PROTECTION
One of the most damaging sources of pollution is oil. Do not throw away used oil with your domestic rubbish or down drains and
sinks. Place it in a leak proof container and take it to your local waste disposal site
CHECKING HIGH PRESSURE HOSE
The high pressure hose can develpo leaks from wear, kinking , or abuse. Inspect the hose each time before using it. Check for
cuts, leaks, abrasions or bulging of cover, damage or movement of couplings. If any of these conditions exist, replace the hose
immediately.
CHECK DETERGENTS SIPHONING TUBE
Examine the filter on the detergent tube and clean if clogged. The tube should be fitted on the barbed fitting. Examine the tube
for leaks or tears. Replace the filter or tube if either is damaged.
CHECK GUN AND NOZZLE EXTENSION
Examine the hose connection to the spray gun and make sure it is secure. Test the trigger by pressing it and making sure it
springs back into place when you release it. Put the trigger lock in the ON position and test the trigger .The trigger should get
locked and should not get pressed.
CLEANING THE NOZZLE
If the nozzle becomes clogged with foreign materials such as dirt, excessive pressure may develop.If the nozzle becomes
partially clogged or restricted the pump pressure will pulsate, clean the nozzle immediately by follow the given below instructions
:
1. Shut off the power washer and turn off the water supply.
2. Pull trigger on gun handle to relieve any water pressure.
3. Disconnect the spray wand from the gun
4. Remove any obstructions with the nozzle cleaning tool provided and back flush with clean
water.
5. Direct water supply into spray wand end for 30 second to back flush loosened particles.
6. Reconnect spray wand to gun and turn on water supply.
CLEANING THE WATER INLET FILTER
This screen filter should be checked periodically and cleaned if necessary
1. Remove filter from the water inlet of the pump as shown.
2. Clean filter by flushing both sides with water.
3. Replace the filter into the water inlet. Cone side faces out .
NOTE – Do not operate power washer without installing the filter propely.
WARNING : To carry out this check, place the power washer on level with
the motor switched off
WARNING : Take care not to touch any hot parts of the power washer
when checking the oil levels
IMPORTANT : The PUMP is supplied without any oil in it and must be filled to the
correct level before use, see below.
Electric Heavy Duty cold water
High – Pressure Washer
EW200
Operation & Maintenance Guide
FF-MM-155-REV-1
Sheet 6 of 12
CHECKING THE PUMP OIL LEVEL
Look at the sight glass on the pump to check the oil level it should be at the 1/2
position of the sight glass If required, remove the oil filler cap and top up with
oil.
* We recommend the use of SAE30 oil,600 ml. In this power washer.
PRESSURE REGULATOR
when supplied the pressure regulator may be set to minimum. Turn the pressure
regulator on the pump fully clockwise to allow water pressure to build up when
the pressure washer is running. If you find the pressure is too high, you can
adjust this later.
UNPACKING AND ASSEMBLY
Unpack your power washer and check to ensure the flowing items are present. Hose , gun / lance, spray wand , Hook, Nozzle,
Detergent hose with filter, Oil plug, Rubber feet, fixings pack operation & Maintenance Guide.
ASSEMBLY
CONNECTING THE WHEELS
1. Remove the nut, spring washer and washer from the axle.
2. Fit the axles into the axle ports as shown secure with the nut ,spring
washer and washer
3. Fit the wheels to the axles and secure with the nut and washer
RUBBER FEET
1. Fit the rubber feet to the legs as shown.
Electric Heavy Duty cold water
High – Pressure Washer
EW200
Operation & Maintenance Guide
FF-MM-155-REV-1
GUN / HOSE HOOK
1. Fit the hook into the position shown and
secure using the washers and nuts on the
bracket.
Sheet 7 of 12
ASSEMBLE THE LANCE
1. Connect the spray wand to the lance and tighten securely.
THE HIGH PRESSURE HOSE
Connect the hose to the gun
1. Slide the connector on the hose backwards.
2. Push the gun into the connector.
3. Release the connector .
NOTE – Make sure the connector is secure.
CONNECT THE HOSE TO THE POWER WASHER
1. Slide the connector on the power washer towards the machine.
2. Push the hose into the connector .
3. Release the connector .
NOTE- Make sure the connection is secure.
CONNECT WATER SOURCE
1. Connect the water supply hose to the water inlet .
NOTE- Water source must provide a minimum of 5 gallons
per minute at 20 p.s. i.
NOTE – Make sure the water supply hose is screwed on tightly
Electric Heavy Duty cold water
High – Pressure Washer
EW200
Operation & Maintenance Guide
FF-MM-155-REV-1
Sheet 8 of 12
INTENDED USE
The Teryair electric Driven High Pressure washer offers you high performance with compact design. This compact design
enable the machine to be agile within inconvenient places, even at staircases and the high performance gives you the
opportunity to solve an array of cleaning tasks.
This high pressure washer is designed for heavy industrial use as well as for cleaning contractors. All pump parts, fittings
and pipes which come in contact with water are made of non-corresive material. The ceramic pistons, long life seals and
stainless steel valves, ensure long life and high durability of pressure washer,
The high presure washer is capable of removing any kind of dirt, algae off concrete construction, paint & graffiti off
walls,Dust, dirt , soil & mud of floors, oil & grease of engines and other mechanical parts, dirt, and salt deposists on ship
decks.
POWER WASHER TERMINOLOGY
PSI – pounds per square inch, the unit od measurement for water pressure.
GPM – Gallons per minute.
CU - Cleaning units, GPM X PSI
Bypass mode – In bypass mode, the pump recirculates the water because the trigger of the spray gun is not being
pulled. If unit is left in bypass mode for more than two minutes, the water temperature will rise to a dangerous level and
could damage internal components of the pump.
NOTE Any damage to pump due to these causes will not be covered under warranty.
Chemical Injection system – Mixes cleaners or cleaning solvents with the pressurised water to improve cleaning
effectiveness.
Thermal relief valve – In an effort to prevent extreme damage, pumps are equipped with a thermal relief valve. This valve
will open when the temperature inside the pump rises too high. This valve will then release a gush of water in an effort to
lower the temperature inside the pump. Immediately after this occurs, the valve will close.
Electric Heavy Duty cold water
High – Pressure Washer
EW200
Operation & Maintenance Guide
FF-MM-155-REV-1
Sheet 9 of 12
STORAGE
MOTOR
1.Keep dry in storage , avoid, drastic temperature change.
2. Do not pile up the motors too high, this may result in damage of package of the motors at bottom.
3.Avoid up side down or incline of motor in storage and
PUMP
1.Drain all water from the high pressure. Hose holder located on the side hanger of the power washer .
2.Drain all water from the spray gun and spray wand by holding the gun / wand vertically with the nozzle pointing down
and pulling the trigger. Store in the gun / hose holder.
3.Store all other parts so that they are protected from damage.
4. store unit in a clean, dry place.
TECHINCAL DATA
Electric Heavy Duty cold water
High – Pressure Washer
EW200
Operation & Maintenance Guide
FF-MM-155-REV-1
Model Name EW200-220V EW200-440V
Electric Motor (kW)
Voltage (V) 220 Volts 440 Volts
Revolution (rpm)
Max. pressure
Water Flow
Packing Dimension (cm)
Shipping Weight (Kg)
Three Phase induction motor
76/79
1750 rpm
BAR-220 PSI-3000
L/min-16.5 GPM-4.2
85 X 49 X 54
Sheet 10 of 12
Troubleshooting
If the following troubleshooting for qualified personnel only. if it dose not solve your problems, please contact dealer any the help .
FF-MM-155-REV-1
Sheet 11 of 12
Electric Heavy Duty cold water
High – Pressure Washer
EW200
Exploded View
FF-MM-155-REV-1
A22
A14
A16 A17
A18 A19
A6
A5
A2
A1
A24
A20
A23
A3
A13
A12
A7
A8
A9
A11
A10
A4
A15
A21
Sheet 12 of 12
Electric Heavy Duty cold water
High – Pressure Washer
EW200
Bill Of Material
FF-MM-155-REV-1
Illus. No. Part No. Description Qty / Tool
A1 6379811 Trolley Complete Consist of : 1
A2 6373022 Side Hanger 1
A3 6419130 Electric Motor (220V- Three Ph) 1
A3 6419131 Electric Motor (440V- Three Ph) 1
A4 6379825 High Pressure Unit 1
A5 6372131 Spacer for Hanger Bolt 2
A6 6372766S Nyloc Nut for Hanger Bolt 2
A7 6374013 Wheels 2
A8 6372736S Nyloc Nut for Wheel 2
A9 6372132 Spacer for Wheel 2
A10 6372767S Spring Washer 4
A11 6372768S Soc. Head Bolt 4
A12 6372769S Hex Nut 6
A13 6372771S Plain Washer 12
A14 64297J Pre. Regulator with Adaptor 1
A15 6379726 Inlet Filter with Pipe 1
A16 6379738 Discharge Hose 1
A17 6379761 Gun Complete 1
A18 6372407 Quick Connect Wand 1
A19 6379760 Quick Connect Nozzle 1
A20 64297I Termal Relife Valve 1
A21 6424005 Rubber Grommet 1
A22 6424007 Liquid Inlet Hose 1
A23 6429732 Filter 1
A24 6374013 Rubber foot 2
/