24-02-2017
1600W ELECTRIC
SAW BENCH
Model No: THSBENCH -- Product No: 193877002
ASSEMBLY REQUIRED
SAVE THESE INSTRUCTIONS
SPARES & SUPPORT: 01793 333212
Please read & understand this manual, paying attention to the safety instructions, before
use.
The manufacturer reserves the right to change the product specification and livery
according to continued product improvements.
All images used are for illustration purposes only.
INSTRUCTION MANUAL
CONTENTS
SPECIFICATIONS
IMPORTANT INFORMATION
GENERAL SAFETY INSTRUCTIONS
CONTENTS
ASSEMBLY
OPERATION
MAINTENANCE
CLEANING
STORAGE & TRANSPORT
TROUBLE SHOOTING
NOTES
PARTS DIAGRAM & LIST
WARRANTY
EC DECLARATION OF CONFORMITY
Assembly Is Required
This product requires assembly before use. See the “Assembly” section for instructions.
Please check that all parts required for the assembly of this spreader are included. If for any reason,
you believe a part for the assembly is missing or damaged, please contact us.
If you require any assistance with regards to the contents or operation of your machine, please
contact us:
Tel: 01793 333212 - Monday to Friday (8.00am to 5.30pm excl. Bank Holidays)
Email: customerservice@handydistribution.co.uk
SPECIFICATIONS
The manufacturer reserves the right to change the product specification and livery according to
continued product improvements.
Model Number
THSBENCH
Product Number
193877001
Voltage
230V~ 50Hz
Rated Power (Watt)
1600
Maximum Cutting Diameter (mm)
140
Blade Size
405x
30x3.0mm
Total Cutting Teeth
40
Cable (m)
10
Degree of Protection
IP54
Weight (kg)
G.W 43.5 - N.W 42
IMPORTANT INFORMATION
INTENDED USE
The device is intended for cutting fibrous or woody organic material from household and garden. It
may not be filled with stones, glass, metal, bones, plastics or material scraps.
This product is not intended for commercial use. Generally acknowledged accident prevention
regulations and enclosed safety instructions must be observed.
Only perform work described in these instructions for use. Any other use is incorrect. The
manufacturer will not assume responsibility for damage resulting from such use.
ELECTRICAL REQUIREMENTS
Connect the main leads to a standard 230V+10% (50Hz+1Hz) electrical supply which has protection
devices for under-voltage, over-voltage, over-current as well as a residual current device (RCD) with
maximum residual current rated at 0.03A.
EXTENSIONS LEADS
DO NOT USE EXTENSION CABLES WITH THIS PRODUCT
WORKING CONDITIONS
This log splitter is a domestic use model. It is designed for operating under ambient temperatures
between +5°C and 40°C and for installation at altitudes no more than 1000m above M.S.L. The
surrounding humidity should be less than 50% at 40°C. It can be stored or transported under
ambient temperatures between -25°C and 55°C.
INSPECT YOUR BRANCH
Make sure there are no nails or foreign objects in branches or lengths of wood.
GENERAL SAFETY INSTRUCTIONS
It is important that you read and understand the owner’s manual and labels affixed to the
machine. Learn its application and limitations as well as the specific potential hazards. Retain
these instructions for future reference. The operator is responsible for following the warnings &
instructions in this manual and on the product.
Read & understand operator’s manual
before using the machine. Failure to
follow instructions could result in
death or serious injury.
Risk of Slicing.
Keep hands out of the way of
all moving parts.
Wear gloves to protect your hands
Unplug when not in use, before
making adjustments, changing
parts, cleaning, or working on
the log splitter. Consult the
technical manual before
servicing.
Whenever the machine is in use, safety
glasses must be worn to safeguard
against flying objects.
Hearing protection must also be used
to protect the operators hearing.
If the operator is working in an area
where there is a risk of falling objects,
a safety helmet must also be worn.
Check your machine before
turning it on. Keep guards in
place and in working order.
Frequently check to see that
keys and adjusting wrenches
are removed from the tool area
before turning it on. Replace
damaged, missing or failed
parts before using it.
Wear foot protection
Avoid Dangerous Conditions
DANGER
Foreign bodies may be thrown from
the machine
10m
Keep all bystanders & animals
at least 10 metres away from
the machine during operation.
If approached, stop the
machine immediately.
Safety alert symbol. Used to alert you to potential personal injury hazards. Obey all safety messages that
follow this symbol to avoid possible injury.
DANGER
Indicates an imminently hazardous situation which, if not avoided, will result in serious injury.
WARNING
Indicates a potentially hazardous situation which, if not avoided, could result in serious injury
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided,
may result in property damage.
STAY ALERT
Do not operate the machine while under the influence of drugs, alcohol, or any medication that
could affect your ability to use it properly. Do not use this machine when you are tired or distracted
from the job at hand. Be aware of what you are doing at all times. Use common sense.
AVOID DANGEROUS CONDITIONS
Make sure there is adequate surrounding workspace. Cluttered areas invite injuries.
Keep your work area clean with sufficient light. Keep the area around the machine clear of
obstructions, grease, oil, rubbish and other debris which could cause persons to fall onto moving
parts.
INSPECT YOUR MACHINE
Check all bolts, nuts, and screws for tightness before each use, especially those securing guards and
drive mechanisms. Vibration during use, may cause these to loosen.
Form a habit of checking to see that all other tools/equipment are removed from the working area
before turning it on.
Replace damaged, missing or failed parts before using it. Warning labels carry important
information. Replace any missing or damaged warning labels.
DRESS PROPERLY
Do not wear loose clothing, gloves, scarfs, neckties or jewelry (rings, wrist watches), which can be
caught in moving parts. Protective electrically non-conductive gloves and non-skid heavy duty
footwear are highly recommended when working. Wear a face or dust mask if the operation is dusty.
Always wear safety glasses/goggles and/or face shields. Everyday eyeglasses have only impact
resistant lenses; they are not safety glasses/goggles. Wear protective hair covering to contain long
hair, preventing it from getting caught in machinery.
AVOID ELECTRICAL SHOCK
Check that the electric circuit is adequately protected and that it corresponds with the power,
voltage and frequency of the motor. Check that there is a ground connection, and a regulation
differential switch further up the circuit. Ground the log splitter. Prevent body contact with
grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Never open the push
button box on the motor. Should this be necessary, contact a qualified electrician. Make sure your
fingers do not touch the plug’s metal prongs when plugging or unplugging the machine.
KEEP BYSTANDERS AND CHILDREN AWAY
Keep unauthorised persons a minimum distance of 10 metres away from the machine. If
approached, stop the machine immediately. Do not allow children to handle or climb on to the
machine. Do not allow a second person to assist in freeing a jammed log.
DO NOT OVERREACH
Keep proper footing and balance at all times when using the machine. Never stand on the machine.
Serious injury could occur if the machine is tipped or if the moving parts are unintentionally
contacted. Do not store anything above or near the machine, where anyone might stand on the
machine to reach them.
AVOID INJURY FROM UNEXPECTED ACCIDENT
Keep hands & feet out of the way of all moving parts. Do not place any part of your body or any tool
e.g. in the machine during operation.
DO NOT FORCE TOOL
Always work within the rated capacity. Do not use the machine for a purpose for which it was not
intended.
NEVER LEAVE MACHINE RUNNING UNATTENDED
Do not leave the machine unattended until it has come to a complete stop.
DISCONNECT THE POWER
Unplug when not in use, before making adjustments, changing parts, cleaning, or working on the log
saw. Consult the technical manual before servicing.
MAINTAIN YOUR MACHINE WITH CARE
Clean the machine immediately after use. Keep the machine clean to ensure it operates to its full &
safest performance. When maintaining this machine, only the manufacturer’s original replacement
parts should be used. The use of non-original manufacturer parts may invalidate your warranty.
PROTECT THE ENVIRONMENT
Take left over materials to an authorised collection point or follow the stipulations in the country
where the mixer is used. Do not discharge into drains, soil or water.
STORE IDLE EQUIPMENT
When not in use, the machine should be stored in a dry location. Keep the machine away from
children and others not qualified to use it.
This symbol on the product or on its packaging indicates that this product may not be treated as
household waste. Instead it shall be handed over to the applicable collection point for the recycling
of electrical and electronic equipment.
For more detailed information about recycling of this product, please contact your local council
office, your household waste disposal service or shop where you purchased the product.
ASSEMBLY
A
Insert four M8x75 bolts with flat washers
through the holes located on the left leg,
right leg separately and fixing bracket, tightly
fasten down with flat washers and lock nuts.
Install the switch with four M4x55 bolts on
the fixed board.
B
Insert four M8x45 screws with flat washers
through the holes on bottom of the right legs
as well as the holes in the wheel stands
attached to the wheels, tightly fasten down
with flat washers & lock nuts.
Align the mounting holes on the handle with
the holes on the stand, insert two M8x45 bolts
with flat washers through the holes on the
handle and stand, tightly fasten with flat
washers and lock nuts.
Install the shaft: inserting the M8x45 bolt with
flat washer through the bottom hole of the
shaft & the mounting hole located on the
other side of the stand as shown in Fig B,
tightly fasten with the flat washer and lock
nut.
C
Insert two M8x20 bolts with flat washers
through holes on the guard cover & the
motor board, tightly fasten with flat washers
and lock nuts. Align the holes on the bottom
of stand attached to the guard cover with the
upper holes on the mounting board for shaft
as shown in Fig C, insert the M8x50 bolt with
a flat washer through the hole, fasten with a
flat washer & lock nut.
Slip the inner plate onto the output motor
shaft, mount the saw blade onto the shaft.
Please ensure that the direction of the arrow
on the saw blade is the same as the arrow
marked on the guard. Install the outer plate,
tightly fasten with a lock nut. Adjust the
three lock screws on the plate, make sure the
adjustable guard board moves smoothly,
then fasten the three lock screws.
Tightly assemble the outside guard cover and
guard cover with four M5x8 screws as shown
in Fig C.
D
Attach guard cover to sawing table as shown
in Fig D. Insert M6x60 & two M6x45 bolts
with flat washers through the inside of the
hole on the guard cover, tightly fasten with 3
flat washers & lock nuts.
To assemble the guard cover board and
guard cover, insert three M6x16 bolts with
flat washers through the holes on the board
& cover, tightly fasten with flat washers &
lock nuts.
Install the right & left pull-back handles onto
the sawing table with four M6x10 Philips
screws fastened tightly.
Using two M8x25 screws, washers & lock
nuts secure the handle onto the sawing
table.
E
Lifting the assembled sawing table slightly,
push the left & right pull- back pieces into the
rear of the left & right guard cover as shown in
Fig E. Align the holes on the left and right legs
of the sawing table with the holes on the left &
right legs, insert two M8x75 bolts with flat
washers into the holes from outside, tightly
fasten with flat washers and lock nuts.
Insert the self-lock bolt into the hole on the left
leg, attached to the sawing table as well as the
slot in the handle as shown in Fig E, tightly
fasten with an M8 lock nut.
F
Insert M6x60 bolt with flat washer through
holes in the aluminium board & the top of the
saw blade guard. Tightly fasten with a flat
washer & a lock nut.
Insert the stop rod through the hole on the
sawing table and tighten the lock screw.
Install the stand for holding logs under the
sawing table as shown in Fig F.
Tighten the lock screw.
Put the handle cover onto the handle.
.
OPERATION
DANGER
The product must only be put into operation if no defects are found. It is crucial that a defective
parts are replaced before the product is used again.
Check the safety equipment and the safe condition of the product:
–
Check all parts to make sure that they fit tightly.
–
Check whether there are any visible defects: broken parts, cracks, etc.
Before starting the product, make sure that there is no material in the hopper. Before feeding
material in, wait until the chipper has reached its working speed.
If the log to be cut is longer than the length of the sawing table, loosen the wing bolt & adjust
the length of the log rack to hold the log properly, and then tighten the wing bolt.
Put the power supply plug in the socket and turn on the motor switch.
Switch on = press green switch [I].
Switch off = press red switch [O].
Once the motor switch is turned on, the cutting blade will start to rotate.
Place the log on the work table.
Grip the handle at the back of the work table with both hands and push the work table towards
the moveable blade guard.
The moveable blade guard will open and show the cutting blade. Keep pushing evenly until the log
on the work table is cut.
Stop pushing & the work table will retract to its original position.
Move the rest of the log to the cutting position and continue the next cycle until your work is
complete.
To stop the machine, turn the motor switch off & wait until the cutting blade comes to a
complete standstill.
Remove the plug from the socket and clean the machine with a cloth.
MAINTENANCE
DANGER
Before all cleaning & maintenance work, switch the device off & disconnect the mains plug from
the electrical source. Wait until all moving parts have come to a complete stop & the device has
cooled.
PREVENTATIVE MAINTENANCE
Inspect the general condition of the entire product. Check for loose screws, misalignment or binding
of moving parts, cracked or broken parts, and any other condition that may affect its safe operation.
Remove all debris from the log bench with a soft brush, vacuum or compressed air.
Maintenance should be performed every time that the saw bench is used.
Always Check:
Nuts, bolts, & fittings – make sure all are tight and secure.
Cutting blade conditions – sharpen or replace a dull or damaged blade.
SHARPENING THE CUTTING BLADE
The saw-blade can be sharpened several times without removing it from the machine. Use a fine-cut
square-blade file of 8-12" for sharpening. During manual sharpening, only file the front rake of the
tooth over a distance of about 5- 7mm.
Always keep the original shape of the tooth. Do not make sharp notches at the root of the tooth with
the file.
Always clean the blade-clamps carefully. Check the blade carefully to ensure you are never sawing
with a cracked blade
REPLACING THE CUTTING BLADE
SAFETY GLOVES MUST BE WORN AT ALL TIMES.
Remove the plug from the socket to make
sure that the saw power is off. If the saw
has been used recently, wait until the
cutting blade cools down.
Loosen lock nut M10 and remove the
elastic collar to take off the pushing bar.
Loosen the 2 bolts in the triangle stand
fixed on the axle of the moveable blade
guard so that there is a gap between the
triangle stand and the blade guard.
Hold the front clamp with a large wrench
(A) to stop the rotation of the blade.
Loosen & remove the nut with a spanner
(B) & then take off the front clamp. Replace
the old cutting blade with the new one.
Remount the new cutting blade using the
reverse of the above procedure, making
sure that all nuts and bolts are tightened
down.
CLEANING
DANGER
Before all cleaning and maintenance work, switch the device off and disconnect the mains plug
from the electrical source. Wait until all moving parts have come to a complete stop and the
device is cooled off.
CLEANING THE DEVICE
–
Careful handling and regular cleaning ensure that the device will remain functional and powerful
for a long time.
–
Brush off coarse dirt.
–
Wipe down the device with a slightly damp cloth.
–
Never spray the device with water or subject it to water.
–
To clean, never use cleansers or solvents. This can cause irreparable damage to the device. The
plastic parts can be eaten away by the chemicals.
STORAGE & TRANSPORTING
STORAGE
WARNING
Make sure that unauthorised persons do not have access to the device!
–
Allow the device to cool completely, before storing
–
Store the machine is a dry place
–
Store away from direct sunlight
–
Do not store anything above or near the machine, where anyone might stand on the machine to
reach them.
–
Keep the machine away from children and others not qualified to use it.
TRANSPORT
Grip the handles and tilt the machine until the rear legs are clear of the ground and move it forward
using the two transport wheels to the work area. The machine should only be placed on solid, level
ground.
–
Secure the device against slipping.
–
When shipping, use the original packaging if possible.
TROUBLE SHOOTING
DANGER
Improper repairs can cause your device to stop functioning safely. You therefore endanger
yourself, bystanders and your environment.
PROBLEM
PROBABLE CAUSE
REMEDY SUGGESTED
Motor not running.
No Mains Voltage?
Check cable, plug, socket and fuse.
Cable Faulty?
Contact your local Approved Service
Dealer or Electrical Specialist if out of
Warranty.
Extension Cable being used?
The machine has been designed to be
used without extension cables.
Extension cables reduce the current
flow from the mains to the machine.
Remove the extension cable.
Blade is not rotating
Material blockage?
Remove all chipped debris from blade.
(SAFETY GLOVES MUST BE WORN)
Is the blade worn?
Replace the blade where necessary,
see blade removal instructions.
(SAFETY GLOVES MUST BE WORN)
PARTS LIST (193877002)
No. Part No. Description Qty No. Part No. Description Qty
1 TH200-01 Support Shoe 8 29 TH200-29 Bolt 4
2 TH200-02GM Tripod-Left 1 30 TH200-30GM Inner Active Plate 1
3 TH200-03 Hex. Bolt 6 31 TH200-31 Hex. Bolt 6
4 TH200-04GM Support Bar 1 32 TH200-32
Spring Restoration Device/ Support Shaft 1
5 TH200-05 Plastic Plug 1 33 TH200-33 Nut 10
6 TH200-06 Slid Cover 1 34 TH200-34 Washer 18
7 TH200-07 Hex. Bolt 2 35 TH200-35 Hex. Bolt 3
8 TH200-08 Washer 43 36 TH200-36GM Work Table Plate 1
9 TH200-09GM Slid 1 37 TH200-37 Hex. Bolt 2
10 TH200-10GM Fix Frame 1 38 TH200-38GM Work Table Protector 1
11 TH200-11 Nut 21 39 TH200-39 Hex. Bolt 4
12 TH200-12 Motor 1 40 TH200-40 Draw Rod 2
13 TH200-13 Nut 4 41 TH200-41 Wheel 2
14 TH200-14GM Motor Fixed Plate 1 42 TH200-42 Wheel Shaft 2
15 TH200-15 Round Head Bolt 4 43 TH200-43GM Wheel Cover 2
16 TH200-16 Switch 1 44 TH200-44 Spring 2
17 TH200-17 Hex. Bolt 4 45 TH200-45GM Wheel Frame 2
18 TH200-18GM Inner Blade Cover 1 46 TH200-46GM Tripod-Right 1
19 TH200-19 Round Head Bolt 4 47 TH200-47 Work Table 1
20 TH200-20 Baffle 1 48 TH200-48 Adjustable Fixed Bolt 1
21 TH200-21 Hex. Bolt 2 49 TH200-49 Handle 1
22 TH200-22 Inner Chuck 1 50 TH200-50 Round Head Bolt 2
23 TH200-23 Blade 1 51 TH200-51 Wing Screw 22
24 TH200-24 Outer Chuck 1 52 TH200-52 Hex. Bolt 1
25 TH200-25 Nut 1 53 TH200-53 Spring 1
26 TH200-26GM Outer Blade Cover 1 54 TH200-54 Leader 1
27 TH200-27 Rod 1 55 TH200-55 Nut 1
28 TH200-28GM Outer Active Plate 1 56 TH200-56 Hex. Bolt 1
EC DECLARATION OF CONFORMITY
We Handy Distribution Ltd - SN3 5HY (Importer) declare that the product:
Designation:
1600 Watt Electric Saw Bench
Model(s):
THSBENCH
Product No:
193877002
Type/Serial No:
As per rating label on machine
Complies with the following directives:
2006/42/EC – Machinery Directive
2014/30/EU - Electromagnetic Compatibility
2006/95/EC – Low Voltage
The conformity assessment procedure followed was in accordance with
IEC 60204-1 (Fifth Edition) + A1:2008
Notified Body:
TÜV SÜD Product Service GmbH
Address(es):
Zertifizierstelle, Ridlerstraße 65, 80339 München, GERMANY
Guaranteed Sound Power Level:
LWA 115 dB(A)
Authorised signatory & technical file holder
Date:
24/02/2017
Signature:
Name:
Mr Simon Belcher
Position:
Managing Director
Company:
Handy Distribution Ltd
Address:
Murdock Rd, Dorcan, Swindon, Wiltshire, SN3 5HY.
GJ HANDY & CO LTD USER WARRANTY POLICY
Users Statement of Warranty
Each new machine is warranted against defective material or assembly of material under normal
usage. The warranty applies to the original purchaser and covers faulty parts and the labour involved
in replacing and repairing those parts, which are of original manufacture.
Period of Warranty
All Webb & Webb Pro machines plus Sanli engines.
a) 2 years from the original date of sale to the first domestic user.
b) 90 days from the original date of sale to the professional/commercial user.
c) 90 days from the original date of sale when used for hire.
d) A reduced warranty period of 90 days applies to those items which are subject to normal wear
and tear (e.g. but not limited to wheels, tyres, cutter bars, cylinders, bottom blades, belts,
cables, grass bags, spark plugs).
e) Engines as per the manufacturer’s warranty statement which will be supplied with the machine.
f) 90 days from the original date of purchase for Replacement Spare Parts (unless normal wear &
tear component, which are covered for 30 days).
g) All machines’ must be serviced within the first 12 months from the original date of purchase to
comply with the warranty, failure to do so will invalidate the 2nd year of the warranty.
All Handy, Mowerland and Q-Garden products.
a) 1 year from the original date of sale to the first domestic user.
b) 90 days from the original date of sale to the professional/commercial user.
c) 90 days from the original date of sale when used for hire.
d) A reduced warranty period of 90 days applies to those items which are subject to normal wear
and tear (e.g. but not limited to wheels, tyres, cutter bars, cylinders, bottom blades, belts,
cables, collection bags, spark plugs).
e) Engines as per the manufacturer’s warranty statement which will be supplied with the machine.
f) 90 days from the original date of purchase for Replacement Spare Parts (unless normal wear &
tear component, which are covered for 30 days).
All warranty repairs must be undertaken by an authorised service dealer. These dealers have been
accredited by GJ Handy & Co Ltd and agree to only use genuine parts and follow our repair
procedures.
Version 04 (10-16)
GJ HANDY & CO LTD USER WARRANTY POLICY
Not covered by this warranty
a) The warranty policy does not cover any depreciation or damages caused by ordinary wear,
rusting or corrosion, lack of correct maintenance or operation, misuse, abuse, lack of
transportation or accident.
b) The warranty policy does not cover any costs necessary for the standard periodic maintenance
services instructed by the operator’s manual, or service parts replacement which would include
oil, filters, tyres, belts, brake linings, fuses, blades, seals and other service parts unless it can be
proven that the item has evidence of faulty manufacture.
c) The warranty policy will not cover failure or damage caused as a result of parts or accessories
being modified without the written approval of GJ Handy & Co Ltd.
d) The warranty policy will not cover the unit if non-genuine parts have been fitted and as a result
damage has occurred to the unit.
e) The warranty policy is non-transferable and is only applicable to the original purchaser.
Disclaimer
a) This warranty is only a remedy for defect of products. GJ Handy & Co Ltd will never warranty in
terms of the merchantability or the fitness for a particular purpose.
b) No person is authorised to make any warranties, representations or promises, expressed or
implied, on behalf of GJ Handy & Co Ltd, or to modify the terms conditions or limitation of this
warranty policy in any way.
c) Neither GJ Handy & Co Ltd nor any company affiliated with GJ Handy & Co Ltd shall be liable in
any event or manner whatsoever for incidental or consequential damages or injuries, including,
but not limited to, loss of crops, loss of profit, out of pocket expenses or profits, rental of
substitute equipment or other commercial losses.
General
a) Most warrantable failures show up within the first few weeks of use. These failures are usually
straightforward and warranty assessment is relatively easy.
b) Failures relating to cutter decks and belts need careful investigation, as the cause may not
always be straightforward. Look for damage to blades and pulleys especially when the cutter
belt or blade boss have snapped or cracked as this could be due to impact damage.
c) Customers should always refer to the operator/instruction manual when any disputed problem
arises, you will find most areas covered within the manual.
Version 04 (10-16)
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