The Handy 193877002 User manual

Brand: The Handy

Model: 193877002

Category: Log splitters

Type: User manual

24-02-2017

1600W ELECTRIC

SAW BENCH

Model No: THSBENCH -- Product No: 193877002

ASSEMBLY REQUIRED

SAVE THESE INSTRUCTIONS

SPARES & SUPPORT: 01793 333212

Please read & understand this manual, paying attention to the safety instructions, before

use.

The manufacturer reserves the right to change the product specification and livery

according to continued product improvements.

All images used are for illustration purposes only.

INSTRUCTION MANUAL

CONTENTS

SPECIFICATIONS

IMPORTANT INFORMATION

GENERAL SAFETY INSTRUCTIONS

CONTENTS

ASSEMBLY

OPERATION

MAINTENANCE

CLEANING

STORAGE & TRANSPORT

TROUBLE SHOOTING

NOTES

PARTS DIAGRAM & LIST

WARRANTY

EC DECLARATION OF CONFORMITY

Assembly Is Required

This product requires assembly before use. See the “Assembly” section for instructions.

Please check that all parts required for the assembly of this spreader are included. If for any reason,

you believe a part for the assembly is missing or damaged, please contact us.

If you require any assistance with regards to the contents or operation of your machine, please

Tel: 01793 333212 - Monday to Friday (8.00am to 5.30pm excl. Bank Holidays)

Email: customerservice@handydistribution.co.uk

SPECIFICATIONS

The manufacturer reserves the right to change the product specification and livery according to

continued product improvements.

Model Number

THSBENCH

Product Number

193877001

Voltage

230V~ 50Hz

Rated Power (Watt)

1600

Maximum Cutting Diameter (mm)

140

Blade Size

405x

30x3.0mm

Total Cutting Teeth

Cable (m)

Degree of Protection

IP54

Weight (kg)

G.W 43.5 - N.W 42

IMPORTANT INFORMATION

INTENDED USE

The device is intended for cutting fibrous or woody organic material from household and garden. It

may not be filled with stones, glass, metal, bones, plastics or material scraps.

This product is not intended for commercial use. Generally acknowledged accident prevention

regulations and enclosed safety instructions must be observed.

Only perform work described in these instructions for use. Any other use is incorrect. The

manufacturer will not assume responsibility for damage resulting from such use.

ELECTRICAL REQUIREMENTS

Connect the main leads to a standard 230V+10% (50Hz+1Hz) electrical supply which has protection

devices for under-voltage, over-voltage, over-current as well as a residual current device (RCD) with

maximum residual current rated at 0.03A.

EXTENSIONS LEADS

DO NOT USE EXTENSION CABLES WITH THIS PRODUCT

WORKING CONDITIONS

This log splitter is a domestic use model. It is designed for operating under ambient temperatures

between +5°C and 40°C and for installation at altitudes no more than 1000m above M.S.L. The

surrounding humidity should be less than 50% at 40°C. It can be stored or transported under

ambient temperatures between -25°C and 55°C.

INSPECT YOUR BRANCH

Make sure there are no nails or foreign objects in branches or lengths of wood.

GENERAL SAFETY INSTRUCTIONS

It is important that you read and understand the owner’s manual and labels affixed to the

machine. Learn its application and limitations as well as the specific potential hazards. Retain

these instructions for future reference. The operator is responsible for following the warnings &

instructions in this manual and on the product.

Read & understand operator’s manual

before using the machine. Failure to

follow instructions could result in

death or serious injury.

Risk of Slicing.

Keep hands out of the way of

all moving parts.

Wear gloves to protect your hands

Unplug when not in use, before

making adjustments, changing

parts, cleaning, or working on

the log splitter. Consult the

technical manual before

servicing.

Whenever the machine is in use, safety

glasses must be worn to safeguard

against flying objects.

Hearing protection must also be used

to protect the operators hearing.

If the operator is working in an area

where there is a risk of falling objects,

a safety helmet must also be worn.

Check your machine before

turning it on. Keep guards in

place and in working order.

Frequently check to see that

keys and adjusting wrenches

are removed from the tool area

before turning it on. Replace

damaged, missing or failed

parts before using it.

Wear foot protection

Avoid Dangerous Conditions

DANGER

Foreign bodies may be thrown from

the machine

10m

Keep all bystanders & animals

at least 10 metres away from

the machine during operation.

If approached, stop the

machine immediately.

Safety alert symbol. Used to alert you to potential personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in serious injury

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided,

may result in property damage.

STAY ALERT

Do not operate the machine while under the influence of drugs, alcohol, or any medication that

could affect your ability to use it properly. Do not use this machine when you are tired or distracted

from the job at hand. Be aware of what you are doing at all times. Use common sense.

AVOID DANGEROUS CONDITIONS

Make sure there is adequate surrounding workspace. Cluttered areas invite injuries.

Keep your work area clean with sufficient light. Keep the area around the machine clear of

obstructions, grease, oil, rubbish and other debris which could cause persons to fall onto moving

parts.

INSPECT YOUR MACHINE

Check all bolts, nuts, and screws for tightness before each use, especially those securing guards and

drive mechanisms. Vibration during use, may cause these to loosen.

Form a habit of checking to see that all other tools/equipment are removed from the working area

before turning it on.

Replace damaged, missing or failed parts before using it. Warning labels carry important

information. Replace any missing or damaged warning labels.

DRESS PROPERLY

Do not wear loose clothing, gloves, scarfs, neckties or jewelry (rings, wrist watches), which can be

caught in moving parts. Protective electrically non-conductive gloves and non-skid heavy duty

footwear are highly recommended when working. Wear a face or dust mask if the operation is dusty.

Always wear safety glasses/goggles and/or face shields. Everyday eyeglasses have only impact

resistant lenses; they are not safety glasses/goggles. Wear protective hair covering to contain long

hair, preventing it from getting caught in machinery.

AVOID ELECTRICAL SHOCK

Check that the electric circuit is adequately protected and that it corresponds with the power,

voltage and frequency of the motor. Check that there is a ground connection, and a regulation

differential switch further up the circuit. Ground the log splitter. Prevent body contact with

grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Never open the push

button box on the motor. Should this be necessary, contact a qualified electrician. Make sure your

fingers do not touch the plug’s metal prongs when plugging or unplugging the machine.

KEEP BYSTANDERS AND CHILDREN AWAY

Keep unauthorised persons a minimum distance of 10 metres away from the machine. If

approached, stop the machine immediately. Do not allow children to handle or climb on to the

machine. Do not allow a second person to assist in freeing a jammed log.

DO NOT OVERREACH

Keep proper footing and balance at all times when using the machine. Never stand on the machine.

Serious injury could occur if the machine is tipped or if the moving parts are unintentionally

contacted. Do not store anything above or near the machine, where anyone might stand on the

machine to reach them.

AVOID INJURY FROM UNEXPECTED ACCIDENT

Keep hands & feet out of the way of all moving parts. Do not place any part of your body or any tool

e.g. in the machine during operation.

DO NOT FORCE TOOL

Always work within the rated capacity. Do not use the machine for a purpose for which it was not

intended.

NEVER LEAVE MACHINE RUNNING UNATTENDED

Do not leave the machine unattended until it has come to a complete stop.

DISCONNECT THE POWER

Unplug when not in use, before making adjustments, changing parts, cleaning, or working on the log

saw. Consult the technical manual before servicing.

MAINTAIN YOUR MACHINE WITH CARE

Clean the machine immediately after use. Keep the machine clean to ensure it operates to its full &

safest performance. When maintaining this machine, only the manufacturer’s original replacement

parts should be used. The use of non-original manufacturer parts may invalidate your warranty.

PROTECT THE ENVIRONMENT

Take left over materials to an authorised collection point or follow the stipulations in the country

where the mixer is used. Do not discharge into drains, soil or water.

STORE IDLE EQUIPMENT

When not in use, the machine should be stored in a dry location. Keep the machine away from

children and others not qualified to use it.

This symbol on the product or on its packaging indicates that this product may not be treated as

household waste. Instead it shall be handed over to the applicable collection point for the recycling

of electrical and electronic equipment.

For more detailed information about recycling of this product, please contact your local council

office, your household waste disposal service or shop where you purchased the product.

CONTENTS

ASSEMBLY

 Insert four M8x75 bolts with flat washers

through the holes located on the left leg,

right leg separately and fixing bracket, tightly

fasten down with flat washers and lock nuts.

 Install the switch with four M4x55 bolts on

the fixed board.

 Insert four M8x45 screws with flat washers

through the holes on bottom of the right legs

as well as the holes in the wheel stands

attached to the wheels, tightly fasten down

with flat washers & lock nuts.

 Align the mounting holes on the handle with

the holes on the stand, insert two M8x45 bolts

with flat washers through the holes on the

handle and stand, tightly fasten with flat

washers and lock nuts.

 Install the shaft: inserting the M8x45 bolt with

flat washer through the bottom hole of the

shaft & the mounting hole located on the

other side of the stand as shown in Fig B,

tightly fasten with the flat washer and lock

nut.

 Insert two M8x20 bolts with flat washers

through holes on the guard cover & the

motor board, tightly fasten with flat washers

and lock nuts. Align the holes on the bottom

of stand attached to the guard cover with the

upper holes on the mounting board for shaft

as shown in Fig C, insert the M8x50 bolt with

a flat washer through the hole, fasten with a

flat washer & lock nut.

 Slip the inner plate onto the output motor

shaft, mount the saw blade onto the shaft.

Please ensure that the direction of the arrow

on the saw blade is the same as the arrow

marked on the guard. Install the outer plate,

tightly fasten with a lock nut. Adjust the

three lock screws on the plate, make sure the

adjustable guard board moves smoothly,

then fasten the three lock screws.

 Tightly assemble the outside guard cover and

guard cover with four M5x8 screws as shown

in Fig C.

 Attach guard cover to sawing table as shown

in Fig D. Insert M6x60 & two M6x45 bolts

with flat washers through the inside of the

hole on the guard cover, tightly fasten with 3

flat washers & lock nuts.

 To assemble the guard cover board and

guard cover, insert three M6x16 bolts with

flat washers through the holes on the board

& cover, tightly fasten with flat washers &

lock nuts.

 Install the right & left pull-back handles onto

the sawing table with four M6x10 Philips

screws fastened tightly.

 Using two M8x25 screws, washers & lock

nuts secure the handle onto the sawing

table.

 Lifting the assembled sawing table slightly,

push the left & right pull- back pieces into the

rear of the left & right guard cover as shown in

Fig E. Align the holes on the left and right legs

of the sawing table with the holes on the left &

right legs, insert two M8x75 bolts with flat

washers into the holes from outside, tightly

fasten with flat washers and lock nuts.

 Insert the self-lock bolt into the hole on the left

leg, attached to the sawing table as well as the

slot in the handle as shown in Fig E, tightly

fasten with an M8 lock nut.

 Insert M6x60 bolt with flat washer through

holes in the aluminium board & the top of the

saw blade guard. Tightly fasten with a flat

washer & a lock nut.

 Insert the stop rod through the hole on the

sawing table and tighten the lock screw.

 Install the stand for holding logs under the

sawing table as shown in Fig F.

 Tighten the lock screw.

 Put the handle cover onto the handle.

OPERATION

DANGER

The product must only be put into operation if no defects are found. It is crucial that a defective

parts are replaced before the product is used again.

Check the safety equipment and the safe condition of the product:

–

Check all parts to make sure that they fit tightly.

–

Check whether there are any visible defects: broken parts, cracks, etc.

Before starting the product, make sure that there is no material in the hopper. Before feeding

material in, wait until the chipper has reached its working speed.

 If the log to be cut is longer than the length of the sawing table, loosen the wing bolt & adjust

the length of the log rack to hold the log properly, and then tighten the wing bolt.

 Put the power supply plug in the socket and turn on the motor switch.

Switch on = press green switch [I].

Switch off = press red switch [O].

 Once the motor switch is turned on, the cutting blade will start to rotate.

 Place the log on the work table.

 Grip the handle at the back of the work table with both hands and push the work table towards

the moveable blade guard.

 The moveable blade guard will open and show the cutting blade. Keep pushing evenly until the log

on the work table is cut.

 Stop pushing & the work table will retract to its original position.

 Move the rest of the log to the cutting position and continue the next cycle until your work is

complete.

 To stop the machine, turn the motor switch off & wait until the cutting blade comes to a

complete standstill.

 Remove the plug from the socket and clean the machine with a cloth.

MAINTENANCE

DANGER

Before all cleaning & maintenance work, switch the device off & disconnect the mains plug from

the electrical source. Wait until all moving parts have come to a complete stop & the device has

cooled.

PREVENTATIVE MAINTENANCE

Inspect the general condition of the entire product. Check for loose screws, misalignment or binding

of moving parts, cracked or broken parts, and any other condition that may affect its safe operation.

Remove all debris from the log bench with a soft brush, vacuum or compressed air.

Maintenance should be performed every time that the saw bench is used.

Always Check:

Nuts, bolts, & fittings – make sure all are tight and secure.

Cutting blade conditions – sharpen or replace a dull or damaged blade.

SHARPENING THE CUTTING BLADE

The saw-blade can be sharpened several times without removing it from the machine. Use a fine-cut

square-blade file of 8-12" for sharpening. During manual sharpening, only file the front rake of the

tooth over a distance of about 5- 7mm.

Always keep the original shape of the tooth. Do not make sharp notches at the root of the tooth with

the file.

Always clean the blade-clamps carefully. Check the blade carefully to ensure you are never sawing

with a cracked blade

REPLACING THE CUTTING BLADE

SAFETY GLOVES MUST BE WORN AT ALL TIMES.

 Remove the plug from the socket to make

sure that the saw power is off. If the saw

has been used recently, wait until the

cutting blade cools down.

 Loosen lock nut M10 and remove the

elastic collar to take off the pushing bar.

Loosen the 2 bolts in the triangle stand

fixed on the axle of the moveable blade

guard so that there is a gap between the

triangle stand and the blade guard.

 Hold the front clamp with a large wrench

(A) to stop the rotation of the blade.

Loosen & remove the nut with a spanner

(B) & then take off the front clamp. Replace

the old cutting blade with the new one.

 Remount the new cutting blade using the

reverse of the above procedure, making

sure that all nuts and bolts are tightened

down.

CLEANING

DANGER

Before all cleaning and maintenance work, switch the device off and disconnect the mains plug

from the electrical source. Wait until all moving parts have come to a complete stop and the

device is cooled off.

CLEANING THE DEVICE

–

Careful handling and regular cleaning ensure that the device will remain functional and powerful

for a long time.

–

Brush off coarse dirt.

–

Wipe down the device with a slightly damp cloth.

–

Never spray the device with water or subject it to water.

–

To clean, never use cleansers or solvents. This can cause irreparable damage to the device. The

plastic parts can be eaten away by the chemicals.

STORAGE & TRANSPORTING

STORAGE

WARNING

Make sure that unauthorised persons do not have access to the device!

–

Allow the device to cool completely, before storing

–

Store the machine is a dry place

–

Store away from direct sunlight

–

Do not store anything above or near the machine, where anyone might stand on the machine to

reach them.

–

Keep the machine away from children and others not qualified to use it.

TRANSPORT

Grip the handles and tilt the machine until the rear legs are clear of the ground and move it forward

using the two transport wheels to the work area. The machine should only be placed on solid, level

ground.

–

Secure the device against slipping.

–

When shipping, use the original packaging if possible.

TROUBLE SHOOTING

DANGER

Improper repairs can cause your device to stop functioning safely. You therefore endanger

yourself, bystanders and your environment.

PROBLEM

PROBABLE CAUSE

REMEDY SUGGESTED

Motor not running.

No Mains Voltage?

Check cable, plug, socket and fuse.

Cable Faulty?

Contact your local Approved Service

Dealer or Electrical Specialist if out of

Warranty.

Extension Cable being used?

The machine has been designed to be

used without extension cables.

Extension cables reduce the current

flow from the mains to the machine.

Remove the extension cable.

Blade is not rotating

Material blockage?

Remove all chipped debris from blade.

(SAFETY GLOVES MUST BE WORN)

Is the blade worn?

Replace the blade where necessary,

see blade removal instructions.

(SAFETY GLOVES MUST BE WORN)

PARTS DIAGRAM (193877002)

NOTE: Parts Lists are supplied for information

purposes only, not all parts are stocked

individually & we recommend you contact our

Spares Team on 01793 333212 for expert advice.

PARTS LIST (193877002)

No. Part No. Description Qty No. Part No. Description Qty

1 TH200-01 Support Shoe 8 29 TH200-29 Bolt 4

2 TH200-02GM Tripod-Left 1 30 TH200-30GM Inner Active Plate 1

3 TH200-03 Hex. Bolt 6 31 TH200-31 Hex. Bolt 6

4 TH200-04GM Support Bar 1 32 TH200-32

Spring Restoration Device/ Support Shaft 1

5 TH200-05 Plastic Plug 1 33 TH200-33 Nut 10

6 TH200-06 Slid Cover 1 34 TH200-34 Washer 18

7 TH200-07 Hex. Bolt 2 35 TH200-35 Hex. Bolt 3

8 TH200-08 Washer 43 36 TH200-36GM Work Table Plate 1

9 TH200-09GM Slid 1 37 TH200-37 Hex. Bolt 2

10 TH200-10GM Fix Frame 1 38 TH200-38GM Work Table Protector 1

11 TH200-11 Nut 21 39 TH200-39 Hex. Bolt 4

12 TH200-12 Motor 1 40 TH200-40 Draw Rod 2

13 TH200-13 Nut 4 41 TH200-41 Wheel 2

14 TH200-14GM Motor Fixed Plate 1 42 TH200-42 Wheel Shaft 2

15 TH200-15 Round Head Bolt 4 43 TH200-43GM Wheel Cover 2

16 TH200-16 Switch 1 44 TH200-44 Spring 2

17 TH200-17 Hex. Bolt 4 45 TH200-45GM Wheel Frame 2

18 TH200-18GM Inner Blade Cover 1 46 TH200-46GM Tripod-Right 1

19 TH200-19 Round Head Bolt 4 47 TH200-47 Work Table 1

20 TH200-20 Baffle 1 48 TH200-48 Adjustable Fixed Bolt 1

21 TH200-21 Hex. Bolt 2 49 TH200-49 Handle 1

22 TH200-22 Inner Chuck 1 50 TH200-50 Round Head Bolt 2

23 TH200-23 Blade 1 51 TH200-51 Wing Screw 22

24 TH200-24 Outer Chuck 1 52 TH200-52 Hex. Bolt 1

25 TH200-25 Nut 1 53 TH200-53 Spring 1

26 TH200-26GM Outer Blade Cover 1 54 TH200-54 Leader 1

27 TH200-27 Rod 1 55 TH200-55 Nut 1

28 TH200-28GM Outer Active Plate 1 56 TH200-56 Hex. Bolt 1

EC DECLARATION OF CONFORMITY

We Handy Distribution Ltd - SN3 5HY (Importer) declare that the product:

Designation:

1600 Watt Electric Saw Bench

Model(s):

THSBENCH

Product No:

193877002

Type/Serial No:

As per rating label on machine

Complies with the following directives:

2006/42/EC – Machinery Directive

2014/30/EU - Electromagnetic Compatibility

2006/95/EC – Low Voltage

The conformity assessment procedure followed was in accordance with

IEC 60204-1 (Fifth Edition) + A1:2008

Notified Body:

TÜV SÜD Product Service GmbH

Address(es):

Zertifizierstelle, Ridlerstraße 65, 80339 München, GERMANY

Guaranteed Sound Power Level:

LWA 115 dB(A)

Authorised signatory & technical file holder

Date:

24/02/2017

Signature:

Name:

Mr Simon Belcher

Position:

Managing Director

Company:

Handy Distribution Ltd

Address:

Murdock Rd, Dorcan, Swindon, Wiltshire, SN3 5HY.

GJ HANDY & CO LTD USER WARRANTY POLICY

Users Statement of Warranty

Each new machine is warranted against defective material or assembly of material under normal

usage. The warranty applies to the original purchaser and covers faulty parts and the labour involved

in replacing and repairing those parts, which are of original manufacture.

Period of Warranty

All Webb & Webb Pro machines plus Sanli engines.

a) 2 years from the original date of sale to the first domestic user.

b) 90 days from the original date of sale to the professional/commercial user.

c) 90 days from the original date of sale when used for hire.

d) A reduced warranty period of 90 days applies to those items which are subject to normal wear

and tear (e.g. but not limited to wheels, tyres, cutter bars, cylinders, bottom blades, belts,

cables, grass bags, spark plugs).

e) Engines as per the manufacturer’s warranty statement which will be supplied with the machine.

f) 90 days from the original date of purchase for Replacement Spare Parts (unless normal wear &

tear component, which are covered for 30 days).

g) All machines’ must be serviced within the first 12 months from the original date of purchase to

comply with the warranty, failure to do so will invalidate the 2nd year of the warranty.

All Handy, Mowerland and Q-Garden products.

a) 1 year from the original date of sale to the first domestic user.

b) 90 days from the original date of sale to the professional/commercial user.

c) 90 days from the original date of sale when used for hire.

d) A reduced warranty period of 90 days applies to those items which are subject to normal wear

and tear (e.g. but not limited to wheels, tyres, cutter bars, cylinders, bottom blades, belts,

cables, collection bags, spark plugs).

e) Engines as per the manufacturer’s warranty statement which will be supplied with the machine.

f) 90 days from the original date of purchase for Replacement Spare Parts (unless normal wear &

tear component, which are covered for 30 days).

All warranty repairs must be undertaken by an authorised service dealer. These dealers have been

accredited by GJ Handy & Co Ltd and agree to only use genuine parts and follow our repair

procedures.

Version 04 (10-16)

GJ HANDY & CO LTD USER WARRANTY POLICY

Not covered by this warranty

a) The warranty policy does not cover any depreciation or damages caused by ordinary wear,

rusting or corrosion, lack of correct maintenance or operation, misuse, abuse, lack of

transportation or accident.

b) The warranty policy does not cover any costs necessary for the standard periodic maintenance

services instructed by the operator’s manual, or service parts replacement which would include

oil, filters, tyres, belts, brake linings, fuses, blades, seals and other service parts unless it can be

proven that the item has evidence of faulty manufacture.

c) The warranty policy will not cover failure or damage caused as a result of parts or accessories

being modified without the written approval of GJ Handy & Co Ltd.

d) The warranty policy will not cover the unit if non-genuine parts have been fitted and as a result

damage has occurred to the unit.

e) The warranty policy is non-transferable and is only applicable to the original purchaser.

Disclaimer

a) This warranty is only a remedy for defect of products. GJ Handy & Co Ltd will never warranty in

terms of the merchantability or the fitness for a particular purpose.

b) No person is authorised to make any warranties, representations or promises, expressed or

implied, on behalf of GJ Handy & Co Ltd, or to modify the terms conditions or limitation of this

warranty policy in any way.

c) Neither GJ Handy & Co Ltd nor any company affiliated with GJ Handy & Co Ltd shall be liable in

any event or manner whatsoever for incidental or consequential damages or injuries, including,

but not limited to, loss of crops, loss of profit, out of pocket expenses or profits, rental of

substitute equipment or other commercial losses.

General

a) Most warrantable failures show up within the first few weeks of use. These failures are usually

straightforward and warranty assessment is relatively easy.

b) Failures relating to cutter decks and belts need careful investigation, as the cause may not

always be straightforward. Look for damage to blades and pulleys especially when the cutter

belt or blade boss have snapped or cracked as this could be due to impact damage.

c) Customers should always refer to the operator/instruction manual when any disputed problem

arises, you will find most areas covered within the manual.

Version 04 (10-16)

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The Handy 193877002 User manual

Brand: The Handy

Model: 193877002

Category: Log splitters

Type: User manual

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The Handy 193877002 User manual

The Handy 193877002 User manual

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