Powermate PMC505622 User manual

Category
Power generators
Type
User manual
*10 HP Briggs & Stratton OHV engine
*Low oil sensor
*Receptacles on control panel
*Electric Start
*CordKeeper™
*5 gallon plastic fuel tank
*Spark arrester
*Portability Kit
A.120 V, 20 Ampere Duplex Receptacle
This duplex is split so that 20 amps of current may be
drawn from each half of the receptacle. However, total power
drawn must be kept within nameplate ratings. These
receptacles may be used along with the twistlock receptacle
provided the generator is not overloaded.
B.120/240 V, 20 Ampere Twistlock Receptacle
A maximum of 20 amps may be drawn from the 120/240
volt receptacle, provided it is the only receptacle used.
However, current must be limited to the nameplate rating. If the
120/240 volt receptacle is used along with the 120 volt
receptacle, the total load drawn must not exceed the nameplate
ratings.
C.Circuit Breakers
The receptacles are protected by an AC circuit breaker. If
the generator is overloaded or an external short circuit occurs,
the circuit breaker will trip. If this occurs, disconnect all
electrical loads and try to determine the cause of the problem
before attempting to use the generator again. If overloading
causes the circuit breaker to trip, reduce the load. NOTE:
Continuous tripping of the circuit breaker may cause
damage to generator or equipment. The circuit breaker may
be reset by pushing the button of the breaker.
D.120 V, 30 Ampere Twistlock Receptacle
You may draw a maximum of 30 amps or 3600 watts from
this receptacle. If other receptacles are used at the same time,
total power used must be kept within nameplate ratings.
E.CordKeeper™
The CordKeeper is a unique
feature used to prevent plugs from
being pulled out of the 120-volt
receptacles.
ELECTRIC START WIRING
This model is equipped with a trickle charge system. The
red wire which comes from the engine should be connected to
the positive battery terminal (see wiring diagram).
The battery is customer provided. Copper leads are
supplied with your generator. Provide a lead from the push
button switch to the positive (+) battery terminal and a lead from
the chassis of the generator to the negative (-) battery terminal.
WARNING: Batteries contain sulfuric
acid (when filled). May contain explosive
gasses.Always abide by safety warnings
provided with the battery.
-Keep sparks, flame and cigarettes away.
-Hydrogen gas is generated during
charging and discharging.
-Always shield eyes, protect skin and
clothing when working near batteries.
ELECTRIC START MODELS
BASIC WIRING DIAGRAM
2
English
CONTROL PANEL
MAJOR GENERATOR FEATURES
ItemDescriptionQty.
A.*Bolt, 1/4-20X8”2
B.*Washer 1/42
C.Hold Down bar (PN 0036525.02)1
D.*Nyloc nut, 1/4-202
E.*Spacer (optional)2
*All parts are standard parts at your local hardware store.
CAUTION: This battery charging system is intended to
recharge weak batteries, not toboost startvehicles.
Battery Installation
Coleman Powermate recommends a 12 v battery with at
least 235 cranking amps. Model U1L, Lawn and Garden
Battery. Place the battery in the position provided. Then place
the bolts through the loops on the Hold-Down bracket. Place
the assembly over the battery and place the bolts through the
holes on the battery pan and tighten down the Hold-Down
assembly with the 1/4-20 nuts provided.
Spacers may be added depending on the battery height.
WARNING: Batteries contain sulfuric acid
(when filled). May contain explosive gasses.
Always abide by safety warnings provided
with the battery.
-Keep sparks, flame and cigarettes away.
-Hydrogen gas is generated during charging
and discharging.
-Always shield eyes, protect skin and clothing
when working near batteries.
Connect the red 8 ga. battery lead to the positive battery
post and the black 8 ga. battery lead to the negative battery
post with the bolts and nuts provided.
Warranty Coverage: Powermate Corporation (the Company)
warrants to the original retail customer in North America that it
will repair or replace, free of charge, any parts found by the
Company or its authorized service representative to be
defective in material or workmanship. This warranty covers the
cost of replacement parts and labor for defects in material or
workmanship.
Not Covered:
· Transportation charges for sending the product to the
Company or its authorized service representative for
warranty service, or for shipping repaired or replacement
products back to the customer; these charges must be
borne by the customer.
·
Engine is covered exclusively by a separate warranty from
the engine manufacturer, included with the engine Manual.
· Damages caused by abuse or accident, and the effects of
corrosion, erosion and normal wear and tear.
· Warranty is voided if the customer fails to install, maintain
and operate the product in accordance with the instructions
and recommendations of the Company set forth in the
owner's manual, or if the product is used as rental
equipment.
·
The Company will not pay for repairs or adjustments to the
product, or for any costs or labor, performed without the
Company's prior authorization.
Warranty Period: Two (2) years from the date of purchase on
products used solely for consumer applications; if a product is
used for business or commercial applications, the warranty
period will be limited to one (1) year from the date of purchase.
For warranty service, the customer must provide dated proof of
purchase and must notify the Company within the warranty
period.
For warranty service: Call toll free 800-445-1805, or write
to Powermate Corporation, Product Services, 4970 Airport
Road, P. O. Box 6001, Kearney, NE 68848.
EXCLUSIONS AND LIMITATIONS: THE COMPANY MAKES
NO OTHER WARRANTY OF ANY KIND, EXPRESS OR
IMPLIED. IMPLIED WARRANTIES, INCLUDING
WARRANTIES OF MERCHANTABILITY AND OF FITNESS
FOR A PARTICULAR PURPOSE, ARE HEREBY
DISCLAIMED. THE WARRANTY SERVICE DESCRIBED
ABOVE IS THE EXCLUSIVE REMEDY UNDER THIS
WARRANTY; LIABILITY FOR INCIDENTAL AND
CONSEQUENTIAL DAMAGES IS EXCLUDED TO THE
EXTENT PERMITTED BY LAW.
This warranty gives you specific legal rights, and you may also
have other rights which vary from state to state. Some states
do not allow a disclaimer of implied warranties, or the exclusion
or limitation of incidental and consequential damages, so the
above disclaimers and exclusions may not apply to you.
3
English
BATTERY KIT PARTS LIST
BATTERY INSTALLATION
LIMITED WARRANTY
CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
The California Air Resources Board and Powermate Corporation (herein "Powermate") are pleased to explain the evaporative emission
control system (EECS) warranty on your 2006 generator. In California, new generators must be designed, built and equipped to meet the
State's stringent anti-smog standards. Powermate must warrant the EECS on your generator for the periods of time listed below, provided
there has been no abuse, neglect or improper maintenance of your generator.
Your EECS includes parts such as: fuel hoses.
MANUFACTURER'S WARRANTY COVERAGE:
This evaporative emission control system is warranted for two years. The warranty period begins on the date the generator is delivered to
an ultimate purchaser.
Powermate warrants to the ultimate purchaser and any subsequent owner that the generator is (i) designed, built and equipped so as to
conform with all applicable regulations; and (ii) free from defects in materials and workmanship that cause the failure of a warranted part
to be identical in all material respects to that part as described in Powermate's application for certification.
If any evaporative emission-related part on your generator is defective, the part will be repaired or replaced by Powermate.
OWNER'S WARRANTY RESPONSIBILITIES:
As the generator owner, you are responsible for performance of the required maintenance listed in your owner's manual. Powermate
recommends that you retain all receipts covering maintenance on your generator, but Powermate cannot deny warranty solely for the lack
of receipts. You should, however, be aware that Powermate may deny you warranty coverage if your generator or a part has failed due to
abuse, neglect or improper maintenance or unapproved modifications.
You are responsible for presenting your generator to an authorized Powermate warranty service center as soon as the problem exists. The
warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your
warranty coverage, you should call Powermate Product Service at 1-800-445-1805.
DETAILS OF YOUR WARRANTY
Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows:
(1)Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted
for the period stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by
Powermate according to Subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the
remainder of the period.
(2)Any warranted part that is scheduled only for regular inspection in the written instructions supplied, is warranted for the warranty
period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.
(3)Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied, is warranted for
the period of time before the first scheduled replacement date for that part. If the part fails before the first scheduled replacement
date, the part will be repaired or replaced by Powermate according to Subsection (4) below. Any such part repaired or replaced under
warranty will be warranted for the remainder of the period prior to the first scheduled replacement date for the part.
(4)Repair or replacement of any warranted part under the warranty provisions herein must be performed at an authorized Powermate
warranty service center at no charge to the owner.
(5)The generator owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective,
emission-related warranted part, provided that such diagnostic work is performed at an authorized Powermate warranty service
center.
(6)Powermate is liable for damages to other engine or generator components proximately caused by a failure under warranty of any
warranted part.
(7)Throughout the generator warranty period stated above, Powermate will maintain a supply of warranted parts sufficient to meet the
expected demand for such parts.
(8)Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge
to the owner. Such use will not reduce the warranty obligations of Powermate.
(9)Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on
or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims. Powermate will not be liable to war
rant failures or warranted parts caused by the use of a non-exempted add-on or modified part.
(10)The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty
coverage if the generator has been abused, neglected or improperly maintained, and such abuse, neglect or improper maintenance
was the direct cause of the need for repair or replacement of the part.
WARRANTED PARTS:
The following emission warranty parts list is covered:
Fuel Hose.
4
English
12
RefPartDescription Description DescripcnQty
No.No.
1Note A Engine, 10 hp OHV ESMoteurMotor1
20050236.01Adapter, engineAdapateur por moteurAdaptor, motor1
30000919.01Bolt, Wz 3/8-16 x 3/4Boulon, wzPerno, wz4
40049620Rotor, 5.0 KWRotorRotor1
5Note BWasher, lock 5/16Contre-écrouArandela, de cierre3
60035055Bolt, hex 5/16-24 x 6.63Boulon, tête hexPerno, hexagonal1
70062777Stator, 5.0 KW, 60 HzStator Stator1
80062466Connector plugPrise de connecteurTapón del conector1
9A0056716Connector, statorJeu pr logemt prise, statorConjunto de conectores stator1
9B0049201Connector hsg set panelJeu pr logemt prise,Conjunto de conectores panel
panneau1
100062470Endbell, wired completeCovre-enroulementPlacea lateral cableado completo
câblage complet1
10A0050439Brush, E-4RBalais, E-4REscobilla, E-4R2
10B0062974Assembly, bridge rectifierEnsemble de planche de Conjunto de la tabla del rectificador del puente
boardredresseur de pont1
10C0062745Cover, brushCouvre-balaisCubierta, escobill1
110040816.01Bolt, hex hd 1/4-20 x 6Boulon, tête hexPerno, hexagonal4
120008854Lug, groundOeillet de mise à la terreTerminal, tierra1
14Note BWasher, star ext 1/4Rondelles à dents ext 1/4Arandela, estrella externa 1/41
150040832Nut, nyloc 1/4-20Écrous nylocTuerca, nyloc6
160056423Carrier assemblyEnsemble transportTransportador, conjunto1
190051094Isolator, engineSectionneurs moteurAislador, motor2
200049743Isolator, statorSectionneurs stator Aislador, estator1
240053320Screw #10-14 x .63VisTornilla4
250057254Nut, flange 5/16-18Écrous 5/16-18Tuerca, 5/16-185
280049224Assy, ground wireEns fil de masse tresséConjunto, cable trenzado a tierra1
29Note BWasher, star external 5/16Rondelles à dents ext.Arandela, estrella externa3
30Note BBolt, hex 5/16-18 x 3/4Boulon, tête hexPerno, hexagonal1
330049453.02Shield, heatÉcran de chaleurPantalla para el calor1
36Note CTank assy, completeAss. complet du réservoir Conjunto tanque completo1
36A0055340Cap, fuelCapuchonTapa de combustible1
36B
0051367.01Fuel FittingRaccord dessenceAdaptador de combustible
1
36C
0062673Fuel BushingBague dessenceBuje de combustible1
36D0049920 Fuel Shut Off, InlineFermeture dessenceApagado combustible, en nea1
380058618Screw, #10 x 1VisTornillo4
40Note BBolt, 5/16-18 x 1.50BoulonPerno1
410030148Switch, starterInterrupteurInterruptor1
420063716Panel, wired completeTableau compl. câblePanel, cabeado completo1
42B0062198Circuit breaker, 20A dualDisjoncteur 20 ACortacircuitos, 20 amp1
42C0048337Circuit breaker, 35 ampDisjoncteur 35 ACortacircuitos, 35 amp1
430007587
Assy, ground wireEns fil de masse tresséConjunto, cable trenzado a tierra1
47
0047796Spacer .38 IDEntretoiseEspaciador1
49Note BBolt, 1/4-20 x .75BoulonPerno2
51Note BBolt, 5/16-18 x 1.25BoulonPerno2
PARTS LIST / LISTE DES PIÈCES / LISTA DE PIEZAS
13
Note A:
Powermate Corporation will not provide engines as replacement parts. Engines are covered through the engine manufacturer's warranty. Consult the accompanying
engine manual or contact our service department for assistance.
Note B:
These are standard parts available at your local hardware store.
Note C:
Contact your nearest Powermate Corporation Service Center for replacement fuel tanks.
WARNING: To avoid possible personal injury or equipment damage, a registered electrician or an authorized service representative should
perform installation and all service. Under no circumstances should an unqualified person attempt to wire into a utility circuit.
Remarque A:
Powermate Corporation ne fournit pas de moteurs dans ses pièces détaces. Les moteurs sont couverts par la garantie du fabricant de moteurs. Consulter le
manuel du moteur inclus ou contacter notre département de service après-vente pour toute assistance.
Remarque B:
Ces pièces sont des pces standard disponibles en quincaillerie.
Remarque C:
Pour commander un servoir de rechange, contacter Centre de service Powermate Corporation le plus proche.
AVERTISSEMENT: Pour éviter toute blessure personnelle ou dommage à léquipement, l’installation et tout entretien devralent être effectués par un
électricien qualifié ou un préposé au service autorisé. En aucun cas, une personne non-qualifiée ne devrait essayer de faire le raccord au circuit principal.
Nota A:
Powermate Corporation no proporcionará los motores como repuestos. Los motores están cubiertos por medio de la garantía del fabricante del motor. Consulte el
manual adjunto del motor o comuníquese con nuestro departamento de servicio para recibir ayuda al respecto.
Nota B:
Estas son piezas estándar disponibles en su ferretería local.
Nota C:
Para hacer pedidos de tanques, localice el Centro de Servicio de Powermate Corporation más cercano.
ADVERTENCIA: Para evitar posibles lesiones físcas o daños materiales, es necesario que la instalación y todo el servicio sea realizado por un electricista
matriculado o representatnte de servicio autorizado. Bajo ninguna circunstancia debe permitirse que una persona que no está capacitad trate de
manipular cables dentro del circuito de servicio eléctrico.
4970 Airport Road
P. O. Box 6001
Kearney, NE 68848
1-800-445-1805
1-308-237-2181
Fax 1-308-234-4187
© 2006 Powermate Corporation. All rights reserved.
are registered trademarks of The Coleman Company, Inc. used under license.
Powermate ® is a registered trademark of Powermate Corporation.
© 2006 Powermate Corporation. Tous droits réservés.
sont des marques déposées de The Coleman Company, Inc. utilisées sous licence.
Powermate® est une marque déposée de Powermate Corporation.
© 2006 Powermate Corporation. Reservados todos los derechos.
son marcas comerciales registradas de The Coleman Company, Inc. utilizadas bajo licencia.
Powermate ® es una marca comercial registrada de Powermate Corporation.
Coleman® and
Coleman® et
Coleman® y
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Powermate PMC505622 User manual

Category
Power generators
Type
User manual

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