Airwell AWSI-HKD012-N11 User manual

HKD DCI Series

Indoor Units

Outdoor Units

AWSI-HKD009-N11

AWAU-YKD009-H11

AWSI-HKD012-N11

AWAU-YKD012-H11

AWSI-HKD018-N11

AWAU-YKD018-H11

AWSI-HKD024-N11

AWAU-YKD024-H11

REFRIGERANT

R410A

HEATPUMP

REFRIGERANT

SM HKD DCI 1-A.1 GB

APRIL, 2014

CONTENTS

1. Precaution .................................................................................................................................................... 3

1.1 Safety Precaution .......................................................................................................................... 3

1.2 Warning ......................................................................................................................................... 3

2. Part Names And Functions ......................................................................................................................... 8

2.1 Model Names of Indoor/Outdoor units .......................................................................................... 8

2.2 Functions of Indoor/Outdoor units ................................................................................................ 8

3. Specification ................................................................................................................................................ 9

4. Dimension .................................................................................................................................................. 13

4.1 Indoor Unit ................................................................................................................................... 13

4.2 Outdoor Unit ................................................................................................................................ 15

5. Refrigerant Cycle Diagram ....................................................................................................................... 16

6. Wiring Diagram .......................................................................................................................................... 17

6.1 Indoor Unit ................................................................................................................................... 17

6.2 Outdoor Unit ................................................................................................................................ 18

7 Installation Details ...................................................................................................................................... 20

7.1 Wrench torque sheet for installation ........................................................................................... 20

7.2 Connecting the cables ................................................................................................................ 20

7.3 Pipe length and the elevation ..................................................................................................... 21

7.4 Installation for the first time ......................................................................................................... 22

7.5 Adding the refrigerant after running the system for many years ................................................ 25

7.6 Re-installation while the indoor unit need to be repaired ........................................................... 26

7.7 Re-installation while the outdoor unit need to be repaired ......................................................... 28

8. Operation Characteristics ......................................................................................................................... 32

9. Electronic function .................................................................................................................................... 33

9.1 Abbreviation ................................................................................................................................ 33

9.2 Display function ........................................................................................................................... 33

9.3 Main Protection ........................................................................................................................... 34

9.4 Operation Modes and Functions ................................................................................................. 36

10. Troubleshooting ....................................................................................................................................... 51

10.1 Indoor Unit Error Display........................................................................................................... 51

10.2 Diagnosis and Solution ............................................................................................................. 52

11. Exploded View .......................................................................................................................................... 71

11.1 Indoor unit ................................................................................................................................. 71

11.1 Outdoor unit ............................................................................................................................... 79

PRECAUTION

HKD DCI 3 Version - 1

1. Precaution

1.1 Safety Precaution

 To prevent injury to the user or other people and property damage, the following

instructions must be followed.

 Incorrect operation due to ignoring instruction will cause harm or damage.

 Before service the unit, be sure to read this service manual at first.

1.2 Warning

 Installation

 Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated

circuit.

There is risk of fire or electric shock.

 For electrical work, contact the dealer, seller, a qualified electrician, or an authorized

service center.

Do not disassemble or repair the product, there is risk of fire or electric shock.

 Always ground the product.

There is risk of fire or electric shock.

 Install the panel and the cover of control box securely.

There is risk of fire of electric shock.

 Always install a dedicated circuit and breaker.

Improper wiring or installation may cause fore or electric shock.

 Use the correctly rated breaker of fuse.

There is risk of fire or electric shock.

 Do not modify or extend the power cable.

There is risk of fire or electric shock.

 Do not install, remove, or reinstall the unit by yourself (customer).

There is risk of fire, electric shock, explosion, or injury.

 Be caution when unpacking and installing the product.

Sharp edges could cause injury, be especially careful of the case edges and the fins on the

PRECAUTION

HKD DCI 4 Version - 1

condenser and evaporator.

 For installation, always contact the dealer or an authorized service center.

 Do not install the product on a defective installation stand.

 Be sure the installation area does not deteriorate with age.

If the base collapses, the air conditioner could fall with it, causing property damage, product failure,

and personal injury.

 Do not let the air conditioner run for a long time when the humidity is very high and a

door or a window is left open.

 Take care to ensure that power cable could not be pulled out or damaged during

operation.

There is risk of fire or electric shock.

 Do not place anything on the power cable.

There is risk of fire or electric shock.

 Do not plug or unplug the power supply plug during operation.

There is risk of fire or electric shock.

 Do not touch (operation) the product with wet hands.

 Do not place a heater or other appliance near the power cable.

There is risk of fire and electric shock.

 Do not allow water to run into electrical parts.

It may cause fire, failure of the product, or electric shock.

 Do not store or use flammable gas or combustible near the product.

There is risk of fire or failure of product.

 Do not use the product in a tightly closed space for a long time.

Oxygen deficiency could occur.

 When flammable gas leaks, turn off the gas and open a window for ventilation before

turn the product on.

 If strange sounds or smoke comes from product, turn the breaker off or disconnect the

power supply cable.

There is risk of electric shock or fire.

 Stop operation and close the window in storm or hurricane. If possible, remove the

PRECAUTION

HKD DCI 5 Version - 1

product from the window before the hurricane arrives.

There is risk of property damage, failure of product, or electric shock.

 Do not open the inlet grill of the product during operation. (Do not touch the electrostatic

filter, if the unit is so equipped.)

There is risk of physical injury, electric shock, or product failure.

 When the product is soaked, contact an authorized service center.

There is risk of fire or electric shock.

 Be caution that water could not enter the product.

There is risk of fire, electric shock, or product damage.

 Ventilate the product from time to time when operating it together with a stove etc.

There is risk of fire or electric shock.

 Turn the main power off when cleaning or maintaining the product.

There is risk of electric shock.

 When the product is not be used for a long time, disconnect the power supply plug or

turn off the breaker.

There is risk of product damage or failure, or unintended operation.

 Take care to ensure that nobody could step on or fall onto the outdoor unit.

This could result in personal injury and product damage.

 CAUTION

 Always check for gas (refrigerant) leakage after installation or repair of product.

Low refrigerant levels may cause failure of product.

 Install the drain hose to ensure that water is drained away properly.

A bad connection may cause water leakage.

 Keep level even when installing the product.

It can avoid vibration of water leakage.

 Do not install the product where the noise or hot air from the outdoor unit could damage

the neighborhoods.

It may cause a problem for your neighbors.

PRECAUTION

HKD DCI 6 Version - 1

 Use two or more people to lift and transport the product.

 Do not install the product where it will be exposed to sea wind (salt spray) directly.

It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator fins,

could cause product malfunction or inefficient operation.

 Operational

 Do not expose the skin directly to cool air for long time. (Do not sit in the draft).

 Do not use the product for special purposes, such as preserving foods, works of art etc.

It is a consumer air conditioner, not a precision refrigerant system.

There is risk of damage or loss of property.

 Do not block the inlet or outlet of air flow.

 Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.

There is risk of fire, electric shock, or damage to the plastic parts of the product.

 Do not touch the metal parts of the product when removing the air filter. They are very

sharp.

 Do not step on or put anything on the product. (outdoor units)

 Always insert the filter securely. Clean the filter every two weeks or more often if

necessary.

A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or

damage.

 Do not insert hands or other objects through air inlet or outlet while the product is

operated.

 Do not drink the water drained from the product.

 Use a firm stool or ladder when cleaning or maintaining the product.

Be careful and avoid personal injury.

 Replace the all batteries in the remote control with new ones of the same type. Do not

mix old and new batteries or different types of batteries.

There is risk of fire or explosion.

 Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire.

They may burn of explode.

PRECAUTION

HKD DCI 7 Version - 1

 If the liquid from the batteries gets onto your skin or clothes, wash it well with clean

water. Do not use the remote of the batteries have leaked.

SPECIFICATION

HKD DCI 8 Version - 1

2. Part Names And Functions

2.1 Model Names of Indoor/Outdoor units

Series

Capacity

Indoor units

Outdoor units

Inverter

9k

AWSI-HKD009-N11

AWAU-YKD009-H11

12k

AWSI-HKD012-N11

AWAU-YKD012-H11

18k

AWSI-HKD018-N11

AWAU-YKD018-H11

24k

AWSI-HKD024-N11

AWAU-YKD024-H11

2.2 Functions of Indoor/Outdoor units

Killer Of Formaldehyde

Silver Ico Filter(O)

Vitamin C Filter(O)

3M HAM Filter(O)

Bio Filter(O)

Golden Fin(O)

Ionizer(O)

Compressor Crankcase Heater(O)

1W Standby

Louver Position Memory Function

Refrigerant Leakage Detect

Self-diag. Function

Hydrophilic Aluminum Fin

Anti-rust Cabinet

Valve Protection Cover

PTC Heating Belt(O)

Filter

2 ways of drainage

O: optional function

SPECIFICATION

HKD DCI 9 Version - 1

3. Specification

Model Indoor Unit

AWSI-HKD009-N11

Model Outdoor Unit

AWAU-YKD009-H11

Installation Method of Pipe

Flared

Characteristics

Units

Cooling

Heating

Average

Capacity

(1)

kW

2.70(1.0~3.2)

2.8(1.0~3.4)

Pdesign

kW

2.7

2.4

SEER /SCOP

(2)

W/W

5.8

3.8

Energy efficiency class

A+

A

Annual energy consumption

kWh

163

884

Tbiv

o

C

N/A

-7

Tol

o

C

N/A

-15

Power supply

V/Ph/Hz

220-240V/Single/50Hz

Circuit breaker rating

A

10

INDOOR

Fan type & quantity

Cross flow fan x1

Fan speeds

H/M/L

RPM

1150/1000 /800

1150/1000/ 800

Air flow

(3)

H/M/L

m3/hr

620/540/440

External static pressure

Min-Max

Pa

0

Sound power level

(4)

H/M/L

dB(A)

58

Sound pressure level

(5)

H/M/L

dB(A)

42/38/30

Moisture removal

l/hr

1.0

Condensate drain tube I.D

mm

16

Dimensions

WxHxD

mm

800 x275x188

Weight

kg

6.5

Package dimensions

LxWxH

mm

865 x350x265

Packaged weight

kg

9.5

Stacking height

units

8

OUTDOOR

Refrigerant control

Capillary tube

Compressor type, model

Rotary DC Inverter

Fan type & quantity

Axial x 1

Fan speeds

H/L

RPM

800

Air flow

H/L

m3/hr

1800

Sound power level

(4)

H/L

dB(A)

64

Sound pressure level

(5)

H/L

dB(A)

52

Dimensions

WxHxD

mm

780 x540x250

Weight

kg

27.5

Package dimensions

LxWxH

mm

910x335x585

Packaged weight

kg

30

Stacking height

Units

5

Refrigerant type

R410A

Refrigerant charge (standard connecting tubing length)

kg(5m)

0.8

Additional charge per 1 meter

gr / 1m

15

Connections between units

Liquid line

In.(mm)

1/4" (6.35)

Suction line

In.(mm)

3/8"(9.52)

Max.tubing length

m.

20

Max.height difference

m.

8

Operation control type

Remote control

Heating elements

kW

Others

SPECIFICATION

HKD DCI 10 Version - 1

Model Indoor Unit

AWSI-HKD012-N11

Model Outdoor Unit

AWAU-YKD012-H11

Installation Method of Pipe

Flared

Characteristics

Units

Cooling

Heating

Average

Capacity

(1)

kW

3.2(1.2~3.8)

3.5(1.2~4.0)

Pdesign

kW

3.2

3.05

SEER /SCOP

(2)

W/W

5.8

3.8

Energy efficiency class

A+

A

Annual energy consumption

kWh

193

1124

Tbiv

o

C

N/A

-7

Tol

o

C

N/A

-15

Power supply

V/Ph/Hz

220-240V/Single/50Hz

Circuit breaker rating

A

10

INDOOR

Fan type & quantity

Cross flow fan x1

Fan speeds

H/M/L

RPM

1200 /1050 /800

1200/1050 /800

Air flow

(3)

H/M/L

m3/hr

630/550/430

External static pressure

Min-Max

Pa

0

Sound power level

(4)

H/M/L

dB(A)

58

Sound pressure level

(5)

H/M/L

dB(A)

43/39/31

Moisture removal

l/hr

1.1

Condensate drain tube I.D

mm

16

Dimensions

WxHxD

mm

800 x275x188

Weight

kg

7.5

Package dimensions

LxWxH

mm

865 x350x265

Packaged weight

kg

9.5

Stacking height

units

8

OUTDOOR

Refrigerant control

Capillary tube

Compressor type, model

Rotary DC Inverter

Fan type & quantity

Axial x 1

Fan speeds

H/L

RPM

800

Air flow

H/L

m3/hr

1800

Sound power level

(4)

H/L

dB(A)

64

Sound pressure level

(5)

H/L

dB(A)

53

Dimensions

WxHxD

mm

780 x540x250

Weight

kg

27.5

Package dimensions

LxWxH

mm

910x335x585

Packaged weight

kg

29.5

Stacking height

Units

5

Refrigerant type

R410A

Refrigerant charge (standard connecting tubing length)

kg(5m)

0.95

Additional charge per 1 meter

gr / 1m

15

Connections between units

Liquid line

In.(mm)

1/4"(6.35)

Suction line

In.(mm)

3/8"(9.52)

Max.tubing length

m.

20

Max.height difference

m.

8

Operation control type

Remote control

Heating elements

kW

Others

SPECIFICATION

HKD DCI 11 Version - 1

Model Indoor Unit

AWSI-HKD018-N11

Model Outdoor Unit

AWAU-YKD018-H11

Installation Method of Pipe

Flared

Characteristics

Units

Cooling

Heating

Average

Capacity

(1)

kW

5.0(1.4~6.2)

5.1(1.4~6.4)

Pdesign

kW

5

4.8

SEER /SCOP

(2)

W/W

6.5

3.8

Energy efficiency class

A++

A

Annual energy consumption

kWh

269

1768

Tbiv

o

C

N/A

-6

Tol

o

C

N/A

-15

Power supply

V/Ph/Hz

220-240V/Single/50Hz

Circuit breaker rating

A

16

INDOOR

Fan type & quantity

Cross flow fan x1

Fan speeds

H/M/L

RPM

1100 / 800 / 700

1150 / 800 / 700

Air flow

(3)

H/M/L

m3/hr

730/480/400

760/480/400

External static pressure

Min-Max

Pa

0

Sound power level

(4)

H/M/L

dB(A)

58

Sound pressure level

(5)

H/M/L

dB(A)

43/40/33

Moisture removal

l/hr

1.7

Condensate drain tube I.D

mm

16

Dimensions

WxHxD

mm

940 x275x205

Weight

kg

9.5

Package dimensions

LxWxH

mm

1015 x350x265

Packaged weight

kg

12.5

Stacking height

units

8

OUTDOOR

Refrigerant control

Capillary tube

Compressor type, model

Rotary DC Inverter

Fan type & quantity

Axial x 1

Fan speeds

H/L

RPM

800

Air flow

H/L

m3/hr

2200

Sound power level

(4)

H/L

dB(A)

65

Sound pressure level

(5)

H/L

dB(A)

55

Dimensions

WxHxD

mm

760 x590x285

Weight

kg

35

Package dimensions

LxWxH

mm

887x355x645

Packaged weight

kg

37.5

Stacking height

units

4

Refrigerant type

R410A

Refrigerant charge (standard connecting tubing length)

kg(5m)

1.25

Additional charge per 1 meter

gr / 1m

15

Connections between units

Liquid line

In.(mm)

1/4"(6.35)

Suction line

In.(mm)

1/2"(12.7)

Max.tubing length

m.

20

Max.height difference

m.

8

Operation control type

Remote control

Heating elements

kW

Others

SPECIFICATION

HKD DCI 12 Version - 1

Model Indoor Unit

AWSI-HKD024-N11

Model Outdoor Unit

AWAU-YKD024-H11

Installation Method of Pipe

Flared

Characteristics

Units

Cooling

Heating

Average

Capacity

(1)

kW

6.25(2.5~7.2)

7.0(2.5~7.5)

Pdesign

kW

6.25

6.3

SEER /SCOP

(2)

W/W

6.2

3.8

Energy efficiency class

A++

A

Annual energy consumption

kWh

353

2321

Tbiv

o

C

N/A

-6

Tol

o

C

N/A

-15

Power supply

V/Ph/Hz

220-240V/Single/50Hz

Circuit breaker rating

A

25

INDOOR

Fan type & quantity

Cross flow fan x1

Fan speeds

H/M/L

RPM

1180/1100/ 900

1180/1100 / 900

Air flow

(3)

H/M/L

m3/hr

1150/1050/900

External static pressure

Min-Max

Pa

0

Sound power level

(4)

H/M/L

dB(A)

64

Sound pressure level

(5)

H/M/L

dB(A)

50/47/41

Moisture removal

l/hr

2.4

Condensate drain tube I.D

mm

16

Dimensions

WxHxD

mm

1045 x315x235

Weight

kg

12.2

Package dimensions

LxWxH

mm

1135 x315x395

Packaged weight

kg

15.3

Stacking height

units

8

OUTDOOR

Refrigerant control

Capillary tube

Compressor type, model

Twin-rotary DC Inverter

Fan type & quantity

Axial x 1

Fan speeds

H/L

RPM

850

Air flow

H/L

m3/hr

2700

Sound power level

(4)

H/L

dB(A)

69

Sound pressure level

(5)

H/L

dB(A)

58

Dimensions

WxHxD

mm

845 x700x320

Weight

kg

46.7

Package dimensions

LxWxH

mm

965x395x755

Packaged weight

kg

50

Stacking height

units

3

Refrigerant type

R410A

Refrigerant charge (standard connecting tubing length)

kg(5m)

1.95

Additional charge per 1 meter

gr / 1m

30

Connections between units

Liquid line

In.(mm)

3/8"(9.52)

Suction line

In.(mm)

5/8"(15.9)

Max.tubing length

m.

25

Max.height difference

m.

10

Operation control type

Remote control

Heating elements

kW

Others

DIMENSION

HKD DCI 13 Version - 1

4. Dimension

4.1 Indoor Unit

W

D

H

Model

W

D

H

AWSI-HKD009-N11

800

188

275

AWSI-HKD012-N11

800

188

275

AWSI-HKD018-N11

940

205

275

AWSI-HKD024-N11

1045

235

315

DIMENSION

HKD DCI 14 Version - 1

Model

L(mm)

R(mm)

H(mm)

Dimension of installation

hole(mm)

AWSI-HKD009-N11

100

95

45

￠65

AWSI-HKD012-N11

AWSI-HKD018-N11

110

100

45

Model

L(mm)

R(mm)

H(mm)

Dimension of installation hole(mm)

AWSI-HKD024-N11

293

163

45

￠65

H

L

R

DIMENSION

HKD DCI 15 Version - 1

4.2 Outdoor Unit

More than 30cm

More than 60cm

More than 200cm

More than 30cm

More than 60cm

(Service space)

Fence or

obstacles

Model

W

D

H

W1

A

B

AWAU-YKD009-H11

780

250

540

843

549

276

AWAU-YKD012-H11

780

250

540

843

549

276

AWAU-YKD018-H11

760

285

590

823

530

290

AWAU-YKD024-H11

845

320

700

908

560

335

REFRIGERANT CYCLE DIAGRAM

HKD DCI 16 Version - 1

5. Refrigerant Cycle Diagram

CHECK VALVE

(Heating Model only)

CAPILIARY TUBE

LIQUID SIDE

GAS SIDE

HEAT

EXCHANGE

(EVAPORATOR)

HEAT

EXCHANGE

(CONDENSER)

Compressor

2-WAY VALVE

3-WAY VALVE

4-WAY VALVE

COOLING

HEATING

T2 Evaporator

temp. sensor

T1 Room temp.

sensor

T3 Condenser

temp. sensor

Accumulator

T5 Discharge temp. sensor

T4 Ambient

temp. sensor

INDOOR OUTDOOR

WIRING DIAGRAM

HKD DCI 17 Version - 1

6. Wiring Diagram

6.1 Indoor Unit

AWSI-HKD009-N11, AWSI-HKD012-N11, AWSI-HKD018-N11

AWSI-HKD024-N11

WIRING DIAGRAM

HKD DCI 18 Version - 1

6.2 Outdoor Unit

AWAU-YKD009-H11

AWAU-YKD012-H11, AWAU-YKD018-H11

WIRING DIAGRAM

HKD DCI 19 Version - 1

AWAU-YKD024-H11

INSTALLATION DETAILS

HKD DCI 20 Version - 1

7 Installation Details

7.1 Wrench torque sheet for installation

Outside diameter

Torque

Additional tightening torque

mm

inch

N.cm

Ф6.35

1/4

1500(153kgf.cm)

1600(163kgf.cm)

Ф9.52

3/8

2500(255kgf.cm)

2600(265kgf.cm)

Ф12.7

1/2

3500(357kgf.cm)

3600(367kgf.cm)

Ф15.9

5/8

4500(459kgf.cm)

4700(479kgf.cm)

Ф19

3/4

6500(663kgf.cm)

6700(683kgf.cm)

7.2 Connecting the cables

The power cord of connect should be selected according to the following specifications sheet.

Rated current of appliance

Nominal cross-sectional area (mm²)

>3 and ≤6

0.75

>6 and ≤10

1

>10 and ≤16

1.5

>16 and ≤25

2.5

The cable size and the current of the fuse or switch are determined by the maximum current indicated

on the nameplate which located on the side panel of the unit. Please refer to the nameplate before

selecting the cable, fuse and switch.

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